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Mounting and wiring

ELX3152 and ELX3158

16

Version: 2.0.0

3

Mounting and wiring

3.1

Special conditions of use for ELX terminals

 WARNING

Observe the special conditions of use for the intended use of Beckhoff ELX terminals in
potentially explosive areas (ATEX directive 2014/34/EU)!

• The certified components are to be installed in a suitable housing that guarantees an ingress protection

of at least IP54 in accordance with EN 60079-0 and EN 60529! The prescribed environmental conditions
during installation, operation and maintenance are thereby to be taken into account! Inside the housing,
pollution degree 1 and 2 are permissible.

• If the temperatures during rated operation are higher than 70°C at the feed-in points of cables, lines or

pipes, or higher than 80°C at the wire branching points, then cables must be selected whose tempera-
ture data correspond to the actual measured temperature values!

• Observe the permissible ambient temperature range of -25 to +60°C of Beckhoff ELX terminals!

• Measures must be taken to protect against the rated operating voltage being exceeded by more than

40% due to short-term interference voltages! The power supply of the ELX9560 power supply terminal
must correspond to overvoltage category II according to EN 60664-1

• The individual terminals may only be unplugged or removed from the bus terminal system if all supply

voltages have been switched off or if a non-explosive atmosphere is ensured!

• The connections of the ELX9560 power supply terminal may only be connected or disconnected if all

supply voltages have been switched off or if a non-explosive atmosphere is ensured!

• The fuses of the EL92xx power feed terminals may only be exchanged if all supply voltages have been

switched off or if a non-explosive atmosphere is ensured!

• Address selectors and switches may only be adjusted if all supply voltages have been switched off or if a

non-explosive atmosphere is ensured!

3.2

Installation notes for ELX terminals

NOTE

Storage, transport and mounting

• Transport and storage are permitted only in the original packaging!

• Store in a dry place, free from vibrations.

• A brand new ELX terminal with a certified build version is delivered only in a sealed carton. Therefore,

check that the carton and all seals are intact before unpacking.

• Do not use the ELX terminal if

- its packaging is damaged
- the terminal is visibly damaged or 
- you cannot be sure of the origin of the terminal.

• ELX terminals with a damaged packaging seal are regarded as used.

 WARNING

Observe the accident prevention regulations

During mounting, commissioning, operation and maintenance, adhere to the safety regulations, accident
prevention regulations and general technical rules applicable to your devices, machines and plants.

 CAUTION

Observe the erection regulations

Observe the applicable erection regulations.

Summary of Contents for ELX3152

Page 1: ...Operating manual EN ELX3152 and ELX3158 Two and eight channel analog input terminals 0 4 20 mA single ended 16 Bit Ex i 2020 10 08 Version 2 0 0...

Page 2: ......

Page 3: ...nditions of use for ELX terminals 16 3 2 Installation notes for ELX terminals 16 3 3 Arrangement of ELX terminals within a bus terminal block 18 3 4 Installation position and minimum distances 21 3 5...

Page 4: ...Table of contents ELX3152 and ELX3158 4 Version 2 0 0...

Page 5: ...dification of products that have already been supplied may be made on the basis of the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT EtherCAT G EtherCAT G10...

Page 6: ...for trained specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instruction...

Page 7: ...erminal block updated Chapter Marking of ELX terminals updated Technical data updated 1 4 0 Chapter Arrangement of ELX terminals at the bus terminal updated 1 3 0 Chapter Installation notes for ELX te...

Page 8: ...mous with each revision there is usually a description ESI EtherCAT Slave Information in the form of an XML file which is available for download from the Beckhoff website The revision has been applied...

Page 9: ...l has a unique Beckhoff Traceability Number BTN Ex marking The Ex marking can be found at the top left on the terminal II 3 1 G Ex ec ia Ga IIC T4 Gc II 1 D Ex ia Da IIIC I M1 Ex ia Ma I IECEx BVS 18...

Page 10: ...Foreword ELX3152 and ELX3158 10 Version 2 0 0 Fig 2 ELX9560 0000 with date code 12150000 BTN 000b000 and Ex marking...

Page 11: ...Foreword ELX3152 and ELX3158 11 Version 2 0 0 Fig 3 ELX9012 with date code 12174444 BTN 0000b0si and Ex marking...

Page 12: ...2 and in not explosive areas It allows the direct connection of intrinsically safe field devices located in hazardous areas classified Zone 0 20 or 1 21 It supplies measuring transducers located in t...

Page 13: ...Ex i The analog input terminal ELX3158 allows the direct connection of intrinsically safe field devices located in hazardous areas classified Zone 0 20 or 1 21 It supplies measuring transducers in the...

Page 14: ...2 x 2 byte 8 x 2 byte Special features standard and compact process image activatable FIR IIR filters limit value monitoring NE43 NAMUR Weight app 60 g Permissible ambient temperature range during op...

Page 15: ...ns for integrating intrinsically safe field devices from hazardous areas The intended field of application is data acquisition and control tasks in discrete and process engineering automation taking i...

Page 16: ...moved from the bus terminal system if all supply voltages have been switched off or if a non explosive atmosphere is ensured The connections of the ELX9560 power supply terminal may only be connected...

Page 17: ...ing e g through the ventilation slots in the housing Use only the openings provided in the housing front and appropriate tools to actuate the spring loaded terminal contacts on the front side for atta...

Page 18: ...to the right of an ELX9560 nor to the left of any ELX signal terminal The last terminal of each ELX segment is to be covered by an ELX9012 bus end cover unless two ELX9410 power supply terminals are i...

Page 19: ...er supply terminal Fig 10 Invalid arrangement missing ELX9560 power supply terminal Fig 11 Invalid arrangement terminal that does not belong to the ELX series within the ELX terminal segment Fig 12 In...

Page 20: ...9560 When configuring the ELX terminal segment please note the maximum available output current of the ELX9560 power supply terminal in accordance with the specified technical data If required an addi...

Page 21: ...ronics through convection The direction indication down corresponds to the direction of positive acceleration due to gravity Minimum distances Observe the following minimum distances to ensure optimum...

Page 22: ...First attach the fieldbus coupler to the mounting rail 2 The bus terminals are now attached on the right hand side of the fieldbus coupler Join the compo nents with tongue and groove and push the ter...

Page 23: ...six spring contacts of the E Bus deal with the transfer of the data and the supply of the Bus Terminal electronics The power contacts deal with the supply for the field electronics and thus represent...

Page 24: ...ndard 12 mm Bus Terminals Massive conductors and conductors with a wire end sleeve can be inserted directly into the spring loaded terminal point without tools Ultrasonically bonded ultrasonically wel...

Page 25: ...sections according to IEC 60079 7 and IEC 60079 11 See the following tables for the suitable wire size width Terminal housing Standard wiring ELX9560 Wire size width single core wires 0 08 2 5 mm2 0...

Page 26: ...gnment is correct to prevent damage to the ELX terminals and the connected devices 3 6 4 Shielding and potential separation Shielding Encoder analog sensors and actors should always be connected with...

Page 27: ...t Terminal point Description Name No Uv1 1 Supply voltage for channel 1 GND 2 Ground for channel 1 for using a 3 wire connection Input 1 3 Signal input channel 1 4 not implemented Uv2 5 Supply voltage...

Page 28: ...d settings set single flash State of the EtherCAT State Machine SAFEOP verification of the Sync Manager channels and the distributed clocks Outputs remain in safe state on State of the EtherCAT State...

Page 29: ...5 Input 7 4 Signal input channel 7 Input 2 5 Signal input channel 2 Input 4 6 Signal input channel 4 Input 6 7 Signal input channel 6 Input 8 8 Signal input channel 8 Uv1 9 Supply voltage for channel...

Page 30: ...or undershooting or overshooting of the measuring range for channel 1 Error Ch 2 red Fault indication in the event of broken wire or undershooting or overshooting of the measuring range for channel 2...

Page 31: ...s kind of certification are marked by this sign 2 UL certification according to UL508 with limited power consumption The current consumed by the de vice is limited to a max possible current consumptio...

Page 32: ...he ELX series may only be used in potentially explosive areas of Class I Division 2 Group A B C D or in non explosive areas WARNING Consider the Control Drawing ELX documentation When installing the I...

Page 33: ...eckhoff components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 5246 963 0 Fax 49 5246 963 198 e mail info beckhoff com Beckhoff Support Supp...

Page 34: ...rminal segment and two ELX9410 at the end of the ELX terminal segment 18 Fig 8 Valid arrangement multiple power supplies by ELX9560 each with an upstream ELX9410 18 Fig 9 Valid arrangement ELX9410 in...

Page 35: ......

Page 36: ...Beckhoff Automation GmbH Co KG H lshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com More Information www beckhoff de english ethercat ELX overview htm...

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