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Beckhoff CX1020 Series, Hardware Documentation

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Beckhoff CX1020 Series Hardware Documentation Download Page 8

Foreword 

 

 

6 

Embedded PC 

controllers of such machines will apply, and must be observed by the operator. These regulations cover, amongst 
other things, the intervals between inspections of the controller. The operator must initiate such inspections in good 
time. 

Operator requirements 

Read the operating instructions 

All users of the product must have read the operating instructions for the system they work with. 

System know-how 

All users must be familiar with all accessible functions of the product. 

Summary of Contents for CX1020 Series

Page 1: ...Hardware documentation for CX1020 CX1030 Embedded PC CX1020 0xxx CX1020 Nxxx CX1030 0xxx CX1030 Nxxx version 1 9 date 2007 06 11...

Page 2: ......

Page 3: ...idge 23 Memory overview 25 PC 104 Bus 26 System interfaces 28 Technical data 28 Connections CX1020 N010 31 Connections CX1020 N020 33 Connections CX1020 N030 40 39 Connections CX1020 N031 41 40 Connec...

Page 4: ...5 Advanced Chipset Features 86 Integrated Peripherals 88 OnChip IDE Device 89 Onboard Device 90 SuperIO Device 91 Power Management Setup 92 PnP PCI Configuration 94 IRQ Resources 95 Memory Resources 9...

Page 5: ...Table of contents Embedded PC 3 Certifications 118 Support and service 119...

Page 6: ...pment For that reason the documentation is not in every case checked for consistency with performance data standards or other characteristics None of the statements of this manual represents a guarant...

Page 7: ...eader to the associated safety instructions Danger This symbol is intended to highlight risks for the life or health of personnel Warning This symbol is intended to highlight risks for equipment mater...

Page 8: ...he intervals between inspections of the controller The operator must initiate such inspections in good time Operator requirements Read the operating instructions All users of the product must have rea...

Page 9: ...060 added 1 4 changes in new BIOS added 1 3 consumption value for CX1020 A001 added 1 2 notes for ground connection added 1 1 LED blink codes for power supply CX1100 0004 EtherCAT extended 1 0 0 notes...

Page 10: ...all system components and uncouple the Industrial PC from the system if the PC is not used for control purposes e g during a function test Disconnect the device by pulling the first terminal after th...

Page 11: ...sockets and an integrated 3 port switch as standard In practice this often means that no separate switch is required since a line topology can be configured conveniently For example in building insta...

Page 12: ...le requires a CX1100 type power supply module All CX1500 fieldbus modules and all CX1100 power supply units from the CX1000 series can be used in combination with the CX1020 The CX1100 0004 power supp...

Page 13: ...ntrollers Remote programming via Ethernet This option is used if the basic unit is equipped with Windows CE NET In this case the system is programmed via a laptop or a desktop PC which is connected to...

Page 14: ...Flash card Internal main memory 256 MB DDR RAM expandable to 512MByte 1 GB Interfaces 2 x RJ45 internal switch Diagnostics LED 1 x Power 2 x LAN link activity 1 x TC 1 x flash access Expansion slot 1...

Page 15: ...rd Internal main memory 256 MB DDR RAM expandable to 512MByte 1 GB Interfaces 2 x RJ45 internal switch Diagnostics LED 1 x Power 2 x LAN link activity 1 x TC 1 x flash access Expansion slot 1 x Compac...

Page 16: ...Product overview 14 Embedded PC Note For operating this unit need a power supply of type CX1100 001x...

Page 17: ...are available Ordering information DVI USB no operating system Windows CE Windows XPE no TwinCAT TwinCAT PLC Runtime TwinCAT NC PTP Runtime TwinCAT NC I Runtime CX1020 0000 X X CX1020 0010 X X CX1020...

Page 18: ...are available Ordering information DVI USB no operating system Windows CE Windows XPE no TwinCAT TwinCAT PLC Runtime TwinCAT NC PTP Runtime TwinCAT NC I Runtime CX1030 0000 X X CX1030 0010 X X CX1030...

Page 19: ...faces RJ 45 interface socket Assignment of the RJ45 interface Port 1 PIN Signal Description 1 TD Transmit 2 TD Transmit 3 RD Receive 4 5 connected not used 6 RD Receive 7 8 connected not used TD RD ar...

Page 20: ...supply unit The CX1020 N060 interface establishes the Ethernet connection thereby making a further network interface available Note Only for use in LAN not for connection to telecommunication circuit...

Page 21: ...o USB and a DVI I interface is explained under the associated CX1020 N 010 system interface Applicable to all basic CPU modules LED The green power LED PWR is on if the basic CPU module is connected c...

Page 22: ...Battery type Electrical properties at 20 C Standard charge Dimensions nominal voltage nominal capacity continuous load Diameter Height Weight CR2032 3 0 V 225 mAh 0 20 mA 20 0 mm 3 20 mm 3 1 g Danger...

Page 23: ...end the system storage capacity The Compact Flash cards CF cards are available as accessories with different storage capacities As example the following pictures show the handling of the CF cards with...

Page 24: ...the CF card The CF card operates similar to a hard disk Warning It is recommended only use CF cards supplied by Beckhoff Automation GmbH The CF cards are made for industrial use They possess a higher...

Page 25: ...it in industrial environment Due to the continuous operation the fan needs replacement every 5 years 0 Shut down the system and switch off power 1 Press the mounting links on the sides in the directio...

Page 26: ...ounting notches Take care that the notches fit the holes in the back of the housing 5 Move the cartridge up until it snaps in the housing with a click Attention The CPU can be damaged Operation with a...

Page 27: ...he base addresses are mapped in the memory region upper DFFFF hex So these modules must be ordered with other base addresses The same situation takes place if more than two or more master modules of s...

Page 28: ...CS16 3 SD6 5V LA23 IOCS16 4 SD5 IRQ9 LA22 IRQ10 5 SD4 5V LA21 IRQ11 6 SD3 DRQ2 LA20 IRQ12 7 SD2 12V LA19 IRQ13 8 SD1 ENDXFR LA18 IRQ14 9 SD0 12V LA17 DACK0 10 IOCHRDY KEY MEMR DRQ0 11 AEN SMEMW MEMW D...

Page 29: ...3 Signal source sink current differ from ISA values 4 in the specification the pins are counted from 0 to 19 Assignment on the 8 additional pins Pin number yellow fields Row C Row D 1 LAN TX LAN TX 2...

Page 30: ...ded PC System interfaces Technical Data Dimensions Like for the CX1000 a number of optional interface modules are available for the basic CX1020 CPU module that can be installed ex works The following...

Page 31: ...is realized via the CX1020 N020 audio interface The modules CX1020 N030 and CX1020 N040 offer a total of four serial RS232 interfaces with a maximum transfer speed of 115 kbaud These four interfaces...

Page 32: ...upply via system bus Through CX1100 000x power supply module Dimensions 19 mm x 100 mm x 51 mm Operating temperature 0 C 55 C Storage temperature 25 C 85 C Relative humidity 95 no condensations Vibrat...

Page 33: ...VI interface uses VGA signals so that the connection of CRT VGA monitors to the CX1000 system using a DVI to VGA adapter is also possible This adapter is available as an accessory DVI I socket Pin Ass...

Page 34: ...c Resolution at the monitor Resolution in pixels Distance of the interface from the monitor 1600 x 1200 5 m 1280 x 1024 5 m 1024 x 768 5 m 800 x 600 5 m 640 x 480 5 m USB interface The USB socket is a...

Page 35: ...for switching the audio module to surround mode The 3 5 mm sockets are designed for jack plugs Standard stereo mode The audio module operates in stereo mode as standard using stereo outputs inputs an...

Page 36: ...L back centre and subwoofer The connectors are usually colour coded Should this not be the case they should be connected as follows LINE IN R L back MIC IN subwoofer and centre LINE OUT R L front The...

Page 37: ...onfiguration appears It is used for adapting the driver to the current speaker configuration The General tab shows the driver data Direct access to the driver via the system tray can be deactivated vi...

Page 38: ...tested via the Speaker Test tab Clicking on a speaker causes a signal to be sent to the selected speaker The user can thus check the positioning or allocation of the individual speakers to the audio c...

Page 39: ...A test signal can be selected via Sound The Path statement specifies the motion in space A filter can be selected under Environment The test can be started or stopped via Play Stop If the speaker con...

Page 40: ...e set under Equalizer Standard settings for certain types of music e g rock pop bass are also available Noise suppression for the microphone input can be selected in the Microphone tab Although the S...

Page 41: ...terface parameter can be set in the operating system or in the PLC program RS232 COM interface connector Pin assignment COM interface PIN Signal Type Description 1 DCD Signal in Data Carrier Detected...

Page 42: ...parameter can be set in the operating system or in the PLC program RS232 COM interface connector Pin assignment COM interface PIN Signal Type Description 2 TxD Data Out Transmit 422 3 RxD Data In Rec...

Page 43: ...ned by ordering the interface module Settings DIP switches RS485 RS485 without Echo End Point Terminated DEFAULT setting DIP Status Function 1 off Echo on 2 on Echo off 3 on Auto send on 4 off Always...

Page 44: ...nd on 4 off Always send on 5 off Auto receive on 6 on Always receive on 7 off Term on 8 off Term on Setting DIP Switches RS422 RS422 full duplex end point DIP Status Function 1 on Echo on 2 off Echo o...

Page 45: ...e Basic module description RJ 45 interface socket Assignment of the RJ45 interface Port 1 PIN Signal Description 1 TD Transmit 2 TD Transmit 3 RD Receive 4 5 connected not used 6 RD Receive 7 8 connec...

Page 46: ...ted to the left of the CPU module in series with the other system interfaces Warning The connected network cable must not have a length of more than 15 meters Note The CX1020 N060 system interface can...

Page 47: ...O level with large signal variety The I O data are stored in a DPRAM which is accessible by the CPU via the system bus The power supply units of the CX system can be changed in the field If for examp...

Page 48: ...0 N001 has no I O interfaces Technical data CX1100 0001 Power supply 24 VDC 15 20 To meet the UL requirements use a 4 A fuse or a power supply that has to satisfy NEC class 2 Dielectric strength 500 V...

Page 49: ...rminal E bus connection IP Link connection K bus power supply to 1 75 A connection type Cage Clamp adapter terminal NOVRAM 8 kByte Display FSTN display 2 lines x 16 characters of text illuminated I O...

Page 50: ...rminal E bus connection IP Link connection K bus power supply to 1 75 A connection type Cage Clamp adapter terminal NOVRAM 8 kByte Display FSTN display 2 lines x 16 characters of text illuminated I O...

Page 51: ...nal E bus connection IP Link connection yes K bus power supply to 1 75 A connection type Cage Clamp adapter terminal NOVRAM 8 kByte Display FSTN display 2 lines x 16 characters of text illuminated I O...

Page 52: ...nal E bus connection IP Link connection yes K bus power supply to 1 75 A connection type Cage Clamp adapter terminal NOVRAM 8 kByte Display FSTN display 2 lines x 16 characters of text illuminated I O...

Page 53: ...ply that has to satisfy NEC class 2 Dielectric strength 500 Veff supply internal electronics Max power consumption 3 5 W Recommended fuse at 24 V 4 A K bus connection E bus connection yes adapter term...

Page 54: ...ents use a 4 A fuse or a power supply that has to satisfy NEC class 2 Dielectric strength 500 Veff supply internal electronics Max power consumption 3 5 W Recommended fuse at 24 V 4 A E bus connection...

Page 55: ...f 24 V DC 15 20 via the PC104 bus The dielectric strength of the power supply unit is 500 Vrms The integrated NOVRAM permits storage of process data that is safe against power failure Pin Allocation O...

Page 56: ...ower contacts which are not connected to the power supply The integrated NOVRAM permits storage of process data that is safe against power failure CX1100 0002 for CX1000 CX1010 und CX1020 CX1100 0012...

Page 57: ...IP link connector into the respective connections i e one fibre optic cable each into IN x03 and OUT x04 You then connect the other end with the corresponding IP link interface of the extension box T...

Page 58: ...ss data that is safe against power failure CX1100 0004 for CX1000 CX1010 und CX1020 CX1100 0014for CX1030 LED With proper connection of the power supply unit and with power supply turned on the power...

Page 59: ...ption Remarks 0x00005000 DeviceID 0xFFFF90FF R W Cursor OFF 0x00005000 DeviceID 0xFFFF91FF R W Cursor ON 0x00005000 DeviceID 0xFFFF92FF R W Cursor blink OFF 0x00005000 DeviceID 0xFFFF93FF R W Cursor b...

Page 60: ...damage 6 If you notice any shipping damage or inconsistencies between the contents and your order you should notify Beckhoff Service Warning Danger of damage to the unit Avoid condensation on and insi...

Page 61: ...rfaces have to be provided The overall width of the application is made up of the individual modules With a height of 100 mm the module dimensions exactly match those of the Beckhoff Bus Terminals Tog...

Page 62: ...Assembly and connecting 60 Embedded PC CX1000 N00x CX1020 N0x0 System interfaces...

Page 63: ...Assembly and connecting Embedded PC 61 CX1100 000x power supplies CX1100 0001 power supply without I O interface CX1100 0002 power supply with I O interface K Bus connection...

Page 64: ...Assembly and connecting 62 Embedded PC CX1100 0003 power supply with I O interfaces K Bus connection and IP Link CX1100 0004 only use with CX1020 power supply with I O interface E Bus connection...

Page 65: ...Assembly and connecting Embedded PC 63 CX1100 09x0 UPS modules CX1100 0900 CX1100 0910...

Page 66: ...Assembly and connecting 64 Embedded PC CX1100 0920...

Page 67: ...bly and connecting Embedded PC 65 CX1500 Mxxx und CX1500 Bxxx fieldbus connections All modules for the fieldbus connections master and slave have the dimensions W x H x D 38 mm x 100 mm x 91 mm CX1500...

Page 68: ...Assembly and connecting 66 Embedded PC CX1500 Mxxx...

Page 69: ...side if available 2 Assembly of the CPU and the power supply unit The individual modules are simply plugged together The PC104 connector plugs should be handled carefully in order to avoid damage Whe...

Page 70: ...from being pulled off again Detailed information relating to disassembly of the CX1020 configuration from the top hat rail can be found on page Removal and disposal Installation position Warning The...

Page 71: ...nings are located at the top and bottom of the housing The system therefore has to be installed horizontally This ensures optimum air flow Incorrect installation positions The CX1020 system must not b...

Page 72: ...he CX1000 CX1020 configuration Since the CX1000 configuration is already positioned on the top hat rail the assembly first has to be pushed onto the top hat rail To this end the latching mechanism has...

Page 73: ...nections until it audibly engages Note If the CX1000 CX1020 configuration is not positioned on the top hat rail it is possible to connect the assembly with the CX1000 CX1020 configuration first and th...

Page 74: ...is installed in correct installing position 30 mm 30 mm both above and below the housing no extra space is needed The dimensions with the ground connection set are as follows The ground connection is...

Page 75: ...first time the pre installed operating system optional will be started Switching off The Embedded PC switches off when the power supply unit is switched off The control software typically running on...

Page 76: ...items will load these values as defaults for the setup pages See also Load Fail Safe Defaults and Load Optimized Defaults Top menu Phoenix AwardBIOS CMOS Setup Utility Standard CMOS Features Frequency...

Page 77: ...75 Save Exit Setup This option is used to save the settings and exit setup Input Y Please note enter Z with German keyboard Exit Without Saving Quit setup without saving the settings Setting Y Please...

Page 78: ...ata Phoenix AwardBIOS CMOS Setup Utility Standard CMOS Features Date mm dd yy Mon Jan 30 2006 Item Help Time hh mm ss 11 11 00 IDE Primary Master None IDE Primary Slave None Video EGA VGA Halt On All...

Page 79: ...all types of error No Errors ignore all errors and continue system start up All But Keyboard missing keyboard is ignored Base Memory This option is used for displaying the conventional memory 0 KB to...

Page 80: ...able None no hard disk connected to this bus connection Auto auto detection during each boot process Manual the hard disk is addressed with the set parameters Access Mode This option can be used to se...

Page 81: ...and 16 384 cylinders Head Define or set the number of heads The number is between 1 and 16 heads Precomp Write pre compensation required for older hard disks This parameter specifies the cylinder from...

Page 82: ...le None no hard disk connected to this bus connection Auto auto detection during each boot process Manual the hard disk is addressed with the set parameters Access Mode This option can be used to sele...

Page 83: ...and 16 384 cylinders Head Define or set the number of heads The number is between 1 and 16 heads Precomp Write pre compensation required for older hard disks This parameter specifies the cylinder from...

Page 84: ...elp F5 Previous Values F6 Fail Safe Defaults F7 Optimized Defaults CPU Feature This menu item can be used for setting the CPU behaviour for thermal profiles Virus Warning On start up the boot sectors...

Page 85: ...e HDD 0 Festplatte 1 SCSI SCSI Ger t mit Device Id 0 CDROM CD Laufwerk HDD 1 Festplatte 2 ZIP100 Zip Drive USB FDD USB Floppy USB ZIP USB Zip Drive USB CDROM USB CDROM USB HDD USB Festplatte LAN Netzw...

Page 86: ...ssed The options are 6 8 10 12 15 20 24 or 30 characters second Typmatic Delay Msec This value determines when the key function is activated after a key is pressed The options are 250 500 750 or 1000...

Page 87: ...ion is only applicable for systems with 0 13 Intel Pentium 4 processors with 512 KB L2 cache These processors come with a thermal monitor consisting of a thermal sensor and a thermal control circuit T...

Page 88: ...xit F1 Help F5 Previous Values F6 Fail Safe Defaults F7 Optimized Defaults CPU Feature This menu item can be used for setting the CPU behaviour for thermal profiles Virus Warning On start up the boot...

Page 89: ...petition rate of the keyboard when a key is pressed The options are 6 8 10 12 15 20 24 or 30 characters second Typmatic Delay Msec This value determines when the key function is activated after a key...

Page 90: ...timized Defaults OnChip IDE Device Here you can set the onboard IDE controller settings Onboard Device Here you can set the settings for the USB and audio interfaces SuperIO Device Here you can set th...

Page 91: ...drive Mode 0 4 You can select a mode suitable mode that matches the timing your hard drive IDE Primary Master PIO PIO refers to the concept of programmed input and output Instead of the BIOS issuing...

Page 92: ...0 Controller The board contains a USB 2 0 chipset with support for USB 2 0 The option can be switched on or off here USB Keyboard Support The USB keyboard driver if available of the BIOS can be activ...

Page 93: ...tion of the serial interface settings IRQ3 used for the second serial port Disabled no interrupt is used Setting options Auto 3F8 IRQ3 2F8 IRQ3 3E8 IRQ3 or 2E8 IRQ3 UART Mode Select Mode for the seria...

Page 94: ...energy saving level Max Saving this setting offers the highest energy saving level Video Off Method Here you can specify how the display is switched off Since the monitor is one of the largest consum...

Page 95: ...DE port Setting options Enabled Disabled Primary IDE 1 If this option is enabled the system activates the energy saving timer if no activity is detected on the second drive of the first IDE EIDE port...

Page 96: ...IOS deletes the information relating to built in components and their resources and reconfigures them all settings are reset Setting options Enabled Disabled Resources Controlled By Specifies whether...

Page 97: ...vice IRQ 9 assigned to PCI Device IRQ 10 assigned to PCI Device IRQ 11 assigned to PCI Device IRQ 12 assigned to PCI Device IRQ 14 assigned to PCI Device IRQ 15 assigned to PCI Device Move Enter Selec...

Page 98: ...Setup Utility Memory Resources Reserved Base D000 Item Help Reserved Memory Length 64K Move Enter Select PU PD Value F10 Save ESC Exit F1 Help F5 Previous Values F6 Fail Safe Defaults F7 Optimized Def...

Page 99: ...s is shown in diagram below Temp CPU CX1020 Temperature of the CPU The maximum operating temperature is 85 C A warning should be given if temperature rises higher than 85 C If the temperature rises hi...

Page 100: ...is case since no fan present Fan2 Speed Speed of fan no 2 0 in this case since no fan present VBatt Battery voltage CX1020 Revision Hardware Version of the CPU board CX1021 Revision Hardware Version o...

Page 101: ...ead Spectrum Disabled Move Enter Select PU PD Value F10 Save ESC Exit F1 Help F5 Previous Values F6 Fail Safe Defaults F7 Optimized Defaults Auto Detect PCI CLK This option prevents unused PCI and or...

Page 102: ...a live power supply unit LAN 1 LAN Link green LINK ACTIVITY for switched LAN PORT 1 CX1020 N000 LAN 2 LAN Link green LINK ACTIVITY for switched LAN PORT 2 CX1020 N000 TC TwinCAT Status LED TwinCAT is...

Page 103: ...LAN 1 LAN Link green LINK ACTIVITY for switched LAN PORT 1 CX1030 N000 LAN 2 LAN Link green LINK ACTIVITY for switched LAN PORT 2 CX1030 N000 TC TwinCAT Status LED TwinCAT is in Run Mode green TwinCA...

Page 104: ...andling and diagnostics 102 Embedded PC Power supply units CX1100 0001 power supply LEDs Display LED Meaning Power The LED lights up green when the power supply is correct but red if there is a short...

Page 105: ...scription Remedy Persistent continuous blinking EMC problems Check power supply for overvoltage or undervoltage peaks Implement EMC measures If a K Bus error is present it can be localised by a restar...

Page 106: ...16 pulses n Length of the K Bus data is no longer correct Start the power supply up again Error code argument The number of pulses indicates the position of the last Bus Terminal before the fault Pas...

Page 107: ...scription Remedy Persistent continuous blinking EMC problems Check power supply for overvoltage or undervoltage peaks Implement EMC measures If a K Bus error is present it can be localised by a restar...

Page 108: ...16 pulses n Length of the K Bus data is no longer correct Start the power supply up again Error code argument The number of pulses indicates the position of the last Bus Terminal before the fault Pas...

Page 109: ...t of the error code First slow sequence Error code Second slow sequence Error code argument LEDs for K Bus diagnosis Error code Error code argument Description Remedy Persistent continuous blinking EM...

Page 110: ...ower supply unit refers here to the power supply on the power contacts LEDs for IP Link Bus Diagnosis After a long flash app 2 sec an IP Link Bus error has occurred The following tables describe the e...

Page 111: ...of the error code First slow sequence Error code Second slow sequence Error code argument LEDs for K Bus diagnosis Error code Error code argument Description Remedy Persistent continuous blinking EMC...

Page 112: ...the CX System must not be interrupted in the middle of operation Switching off the supply voltage to the power supply unit refers here to the power supply on the power contacts LEDs for IP Link Bus Di...

Page 113: ...s Embedded PC 111 If an error occurs on both terminal busses K Bus and IP Link Bus the error on K Bus is reported at first The IP Link Bus error is reported as second Both error codes are introduced b...

Page 114: ...ncy 200 ms on 200 ms off single flash SAVE OPERATIONAL frequency 200 ms on 1000ms off on OPERATIONAL flickering BOOTSTRAP frequency 50 ms on 50 ms off double flash reserved for future use frequency 20...

Page 115: ...ncy 200 ms on 200 ms off single flash SAVE OPERATIONAL frequency 200 ms on 1000ms off on OPERATIONAL flickering BOOTSTRAP frequency 50 ms on 50 ms off double flash reserved for future use frequency 20...

Page 116: ...bedded PC has been switched on no power supply other causes 1 Check fuse 2 Measure voltage at connection check connector pin assignment Call Beckhoff support Embedded PC does not boot fully Hard disk...

Page 117: ...ve the first Terminal next to the power supply unit on the top hat rail First remove any wiring from power supply unit and then from the first terminal on the top hat rail next to the power supply uni...

Page 118: ...e module latching mechanism pushing them apart The plug connectors of the PC 104 interface can then be pulled apart carefully Only modules CPU fieldbus connections and UPS modules that can be separate...

Page 119: ...CX1000 N001 module 29 pin male DVI A connector bottom to 15 pin female connector top weight approx 40 g dimensions W x H x D 40 x 42 x 15 mm Labeling Tags order number Description CX1900 0200 Universa...

Page 120: ...mily are CE UL and GOST R certified Since the product family is continuously developed further we are unable to provide a full listing here The current list of certified products can be found on the E...

Page 121: ...onents there Beckhoff Headquarters Beckhoff Automation GmbH Eiserstr 5 33415 Verl Germany Phone 49 0 5246 963 0 Fax 49 0 5246 963 198 e mail info beckhoff com Beckhoff Support Support offers you compr...

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