Beckett SDC 24 VDC User Manual Download Page 9

9

24 Vdc SDC

 Burner Manual

Section: Drive Component Maintenance

Drive Component 

Maintenance

A. Motor, Blower Wheel, & Coupling 
Replacement

The motor will require replacement if the proper voltage is 
measured at the motor input, and the motor will either not 
run, or the current draw with a free running pump exceeds 
10% of the rated current.

To replace the burner motor, coupling and/or blower wheel 
perform the following steps.

Before servicing, turn off and/or disconnect all power 
to the burner.
Disconnect the burner motor wires.
Remove the bolts securing the motor to the burner 
housing.
Remove the motor, coupling, and blower wheel.
Loosen the set screw on the blower wheel to slide 
the existing wheel off the shaft.
Slide the new blower wheel onto the old shaft (after 
thoroughly cleaning housing) and/or slide the old 
blower wheel onto the new motor shaft.
When replacing the blower wheel, verify the wheel 
is centered between the two sides of the burner 
housing as shown.
Rotate the blower wheel until the set screw is 
centered on the 

fl

 at of the motor shaft.  Tighten the 

set screw to secure the wheel.
Slide the motor coupling on the motor shaft then 
install the motor on the burner housing. Insure that 
the motor coupling 

fi

 ts between the motor shaft and 

the pump shaft inside the housing. Tighten the motor 
retaining screws. Reconnect the wires.
Restore power, start the burner and perform the 
combustion test described previously in this manual.

1.

2.
3.

4.
5.

6.

7.

8.

9.

10.

Figure 7. – Blower Wheel

CENTER WHEEL FOR EQUAL 

DISTANCE FROM HOUSING SIDES

B. Pump Maintenance

General Pump Information

Important information - Long or oversized inlet lines may 
require the pump to operate dry during initial bleeding period. 
In such cases, the priming may be assisted by injecting fuel 
oil in the pump gear set. Under lift conditions, lines and 

fi

 ttings 

must be air tight. To assure this, “Pipe Dope” may be applied 
to both the used and unused inlet and return 

fi

 ttings. 

Do NOT 

use Te

fl

 on tape or compression 

fi

 ttings.

 

Mounting Position

Beckett CleanCut pump may be mounted in any position 
(except upside-down in a  single pipe installation).

Vacuum Check

A Vacuum Gauge may be installed in either of the 1/4” 
NPT inlet ports.

Pressure Check

Use the nozzle port when performing a pressure check. 
If the bleed port is used, the reading on the gauge should 
be approximately 5 psig higher than the pressure reading 
on the nozzle port. See 

Figure 8

.

Cutoff Check

To check cutoff pressure dead head a pressure gauge in the 
nozzle port. Run the burner for a short period of time. Shut the 
burner off. The pressure will drop and hold above zero.

Pressurized or gravity feed installations

These installations must not exceed 3 psig on inlet line or 
return line at the pump per NFPA 31. A pressure greater 
than 10 psig may cause damage to the shaft seal.

Figure 8. – Oil Supply Components

Bleed Port

Nozzle Port

Summary of Contents for SDC 24 VDC

Page 1: ...E INSTRUCTIONS AND SAVE FOR REFERENCE y y y Incorrect installation adjustment or misuse of this burner could result in death severe personal injury or substantial property damage To the Professional Q...

Page 2: ...t up 10 C Set Combustion with Instruments 10 Maintain Service Burner 11 A Owner s Information 11 B Owner Service and Maintenance 11 C Extended Down Time 11 D Regular Service Maintenance 11 Troubleshoo...

Page 3: ...burners may be agency listed as a unit to operate beyond these limits Consult the appliance manufacturer s specifications and agency approvals for verification y y Prepare Before Installing Specifica...

Page 4: ...f the enclosure Each opening shall have a free area of not less then one square inch per 1 000 BTU s per hour of the total input rating of all equipment within the enclosure The openings shall have fr...

Page 5: ...efore installation Do NOT attempt to install or remove a nozzle without securing the adapter to prevent seriously damaging the alignment Use care when handling the nozzle line assembly to prevent chan...

Page 6: ...elease the igniter baseplate Then tilt the igniter back on its hinge Remove the splined nut b Remove the nozzle line assembly from the burner being careful not to damage the electrodes or 1 2 3 4 insu...

Page 7: ...Tape fragments can lodge in fuel line components and fuel unit damaging the equipment and preventing proper operation Use oil resistant pipe sealant compounds y y y The burner may be equipped with a s...

Page 8: ...rated at 50 amps or less Motor off delay on a 7559P will be disabled if the safety and operating limits as shown in Figure 6 interrupt power to the control s red 24 volt wire Do not wire power directl...

Page 9: ...the wires Restore power start the burner and perform the combustion test described previously in this manual 1 2 3 4 5 6 7 8 9 10 Figure 7 Blower Wheel CENTER WHEEL FOR EQUAL DISTANCE FROM HOUSING SI...

Page 10: ...ovided in this installation manual y y y y C Solenoid Valve Testing To check solenoid operation perform the following Check for oil flow and operating pressure by removing the copper tubing from the n...

Page 11: ...the Replacement Parts exploded view for part locations Replace the oil supply line filter if applicable The line filter cartridge must be replaced to avoid contamination of the pump and nozzle Inspect...

Page 12: ...any dirt asphalt or other material Check motor current The amp draw should not exceed the nameplate rating Check all wiring for loose connections or damaged insulation Check the pump pressure and cut...

Page 13: ...following possibilities Check voltage at the motor to insure that switches and relays in line with the motor are operating properly Refer to section Burner Wiring Check pump and motor shaft operation...

Page 14: ...Air Shutter 10 slot 3215 7 Pump Specify 8 Connector Tube Assembly 5394 9 Oil Valve 22246 10 Brass Elbow 2256 11 Cord Set Valve 21807 12 Splined Nut 3666 Illustration Description Part 13 Escutcheon Pla...

Page 15: ...15 24 Vdc SDC Burner Manual...

Page 16: ...e to R W Beckett Corporation P O Box 1289 Elyria OH 44036 NOTE Beckett is not responsible for any labor cost for removal and replacement of equipment THIS WARRANTY IS LIMITED TO THE PRECISE TERMS SET...

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