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9

120v GeniSys Control Installation and Operation Manual

Resetting From Restricted or Hard Lockout

Maintenance

Oil heating systems require annual service 

performed by a qualified, professional service 

agency. The 7565 primary control should be 

inspected during this service routine according 

to the following checklist:

 

NOTE: The 7565 control has no 

serviceable internal parts. Do not attempt 

to remove cover.

 

Inspect the exterior of the control. 

Replace the control if there is any sign of 

impact damage, water or corrosion.

 

Use a multimeter to test the line voltage 

at control L1 and L2. It should be 102 - 

132 Vac.

 

Inspect all external wiring for secure 

connections and verify insulation integrity.

 

Verify the control lockout and 

operation sequence (Refer to “Check 

Safety Features” of the Startup/

Checkout section).

 

Observe a full operating cycle to prove 

the sequence and timings are correct.

 

Replace any control that does not meet 

listed specifications with an equivalent 

replacement unit.

Fire, Smoke & 
Fuel Leak Hazard

Before starting or resetting the 
control from restricted lockout state, 
troubleshoot the heating system for 
the root cause(s) of the lockout. 

• 

Make necessary repairs or adjustment 
to ensure a safe start condition.

• 

Ensure that the appliance is free of 
oil and oil vapors before starting or 
resetting the burner. 

 

If the control continues to lock out without a 

satisfied call for heat, or fails the motor relay 

check, the control enters Hard (restricted) 

Lockout in order to limit accumulation of 

unburned oil in the combustion chamber.

 

To reset, hold the ACTION button down for 15 

seconds until the SYS light is no longer red.

 

Always verify the control functions according 

to all specifications before leaving the 

installation site. 

 

Replace the control if it does not operate as 

specified. 

Disable Function

 

Any time the burner is running, press and 

hold the ACTION button to disable the 

burner. The burner will remain off as long as 

the button is held.

Summary of Contents for GENISYS 7565

Page 1: ...il burners used in boiler furnace and water heater applications having firing rates less than 20 GPH The GeniSys is used with a suitable cad cell flame sensor to control the oil burner motor igniter a...

Page 2: ...cian App for Apple Devices myTechnician App Note All features in this document apply to both the 7565 and the 7585 unless otherwise noted Content Page Features 2 Definitions 2 MyTechnician 2 Installat...

Page 3: ...input 24VAC Air switch input 24VAC Asterisk If installed NOTE All front connections are low voltage 24 Vac connections ACTION Button See Table 2 Status Lights See Table 1 Caution if replacing a non Be...

Page 4: ...l could result in severe personal injury death or substantial property damage from heavy smoke explosion or fire Please read and understand the manual supplied with this control This control must be i...

Page 5: ...ty controls include but not limited to high temperature or pressure limits low water cutoffs pressure relief valves and blocked flue sensing switches Verify all limit and safety controls are installed...

Page 6: ...er to the steps for Starting the System and have the system call for heat 2 After flame is established and the burner igniter turns off close the hand valve in the oil supply line 3 At flame loss the...

Page 7: ...on the oil solenoid valve for the programmed time This feature requires either a Beckett Clean Cut pump or an external valve 4 Trial For Ignition TFI If used the oil solenoid valve is energized A flam...

Page 8: ...ombustion hot gas puff back and heavy smoke Do not allow oil to spray into a hot combustion chamber while bleeding air from the pump Install a gauge in the nozzle discharge port tubing or fully open t...

Page 9: ...e correct Replace any control that does not meet listed specifications with an equivalent replacement unit Fire Smoke Fuel Leak Hazard Before starting or resetting the control from restricted lockout...

Page 10: ...NALS LOCATED ON OPPOSITE SIDE OF CONTROL L1 L2 MOTOR IGNITER CAD CELL OIL VALVE CAD CAD BV L2 MTR L2 IGN VLV MTR L2 VLV IGN L2 3 L1 1 LIM 2 Connector Pins THERMOSTAT RED WHITE TR TW Terminals Located...

Page 11: ...llation and Operation Manual Figure 9 3 Wire Thermostat Figure 11 24Vac Blocked Vent Wiring Figure 13 120Vac Blocked Vent Wiring Figure 10 Thermostat Wiring with External Transformer For example an ai...

Page 12: ...duct specifications To review the complete warranty policy and duration of coverage for a specific product or obtain a written copy of warranty form 61545 please choose one of the following options 1...

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