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6

Startup / Checkout

If the burner or control fails any of the following 

tests, recheck control wiring. If the burner or 

control still fails any tests, replace the control.

Starting the System

1.  Open the shut-off valves in the supply line 

from the oil tank.

2.  Close the disconnect switch to supply 

power to the burner.

3.  Adjust the thermostat or boiler control to 

call for heat. 

- If the pump has not been primed, refer 

to “Priming the Pump” in the “Operation” 

section of this manual.

4.  Monitor burner operation to ensure that 

the burner ignites.

5.  End the call for heat. Verify that the 

burner turns off before leaving the 

installation site.

Check Safety Features

 

Safe Start Check

1.  Place a jumper across the cad cell terminals.

2.  Refer to the steps for “Starting the System” 

and have the system call for heat.

3.  Burner must not start. Verify that the SYS 

light is green, FLM light is yellow, and that 

the control remains in Standby mode.

4.  End the call for heat and remove the cad 

cell jumper.

 

Simulate Flame Failure and Ignition Failure

1.  Refer to the steps for “Starting the 

System” and have the system call for 

heat.

2. 

After flame is established and the burner 

igniter turns off, close the hand valve in 

the oil supply line.

3. 

At flame loss, the control will enter 

Recycle mode. Verify that the SYS light is 

flashing yellow. The control will remain in 

Recycle for 60 seconds.

4.  After the 60 second recycle period, the 

control will try to restart the system.

5.  After the 15 second lockout time, the 

control will lock out the burner and the 

SYS light will flash red. Verify that the 

burner motor and igniter are off and that 

the burner oil solenoid valve (if used) is 

not energized.

6.  Open the hand valve in the oil line.

7.  Click the ACTION button and verify that the 

SYS light shows green and the burner lights.

8.  End the call for heat.

 

Before leaving the installation, verify that all 

thermostat and boiler/furnace control wiring 

is correct. Consult heating appliance manual 

for directions. 

Fire Hazard

Reset and Service by Qualified 

Technician only.

Carbon Monoxide 
Hazard

Do not block combustion air inlet. Failure 
to provide adequate air supply could 
seriously affect the burner performance 
and result in damage to the equipement 
and emission of poisnonous carbon 
monoxide gas.

Summary of Contents for GENISYS 7565

Page 1: ...il burners used in boiler furnace and water heater applications having firing rates less than 20 GPH The GeniSys is used with a suitable cad cell flame sensor to control the oil burner motor igniter a...

Page 2: ...cian App for Apple Devices myTechnician App Note All features in this document apply to both the 7565 and the 7585 unless otherwise noted Content Page Features 2 Definitions 2 MyTechnician 2 Installat...

Page 3: ...input 24VAC Air switch input 24VAC Asterisk If installed NOTE All front connections are low voltage 24 Vac connections ACTION Button See Table 2 Status Lights See Table 1 Caution if replacing a non Be...

Page 4: ...l could result in severe personal injury death or substantial property damage from heavy smoke explosion or fire Please read and understand the manual supplied with this control This control must be i...

Page 5: ...ty controls include but not limited to high temperature or pressure limits low water cutoffs pressure relief valves and blocked flue sensing switches Verify all limit and safety controls are installed...

Page 6: ...er to the steps for Starting the System and have the system call for heat 2 After flame is established and the burner igniter turns off close the hand valve in the oil supply line 3 At flame loss the...

Page 7: ...on the oil solenoid valve for the programmed time This feature requires either a Beckett Clean Cut pump or an external valve 4 Trial For Ignition TFI If used the oil solenoid valve is energized A flam...

Page 8: ...ombustion hot gas puff back and heavy smoke Do not allow oil to spray into a hot combustion chamber while bleeding air from the pump Install a gauge in the nozzle discharge port tubing or fully open t...

Page 9: ...e correct Replace any control that does not meet listed specifications with an equivalent replacement unit Fire Smoke Fuel Leak Hazard Before starting or resetting the control from restricted lockout...

Page 10: ...NALS LOCATED ON OPPOSITE SIDE OF CONTROL L1 L2 MOTOR IGNITER CAD CELL OIL VALVE CAD CAD BV L2 MTR L2 IGN VLV MTR L2 VLV IGN L2 3 L1 1 LIM 2 Connector Pins THERMOSTAT RED WHITE TR TW Terminals Located...

Page 11: ...llation and Operation Manual Figure 9 3 Wire Thermostat Figure 11 24Vac Blocked Vent Wiring Figure 13 120Vac Blocked Vent Wiring Figure 10 Thermostat Wiring with External Transformer For example an ai...

Page 12: ...duct specifications To review the complete warranty policy and duration of coverage for a specific product or obtain a written copy of warranty form 61545 please choose one of the following options 1...

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