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Your HPP-4 positioner will come factory 
adjusted for your particular application. 
The use of the adjustment procedures 
will be necessary upon installation of a 
rubber goods replacement kit or any 
other disassembly or reassembly of  
the positioner. 

HPP-4 

September 1999 

SUPPLY 

PRESSURE 

(psig) 

CYLINDER BORE (IN.) 

10 

12 

14 

VARIABLE ORIFICE NUMBER 

Up to 50 

51-200 

201-600 

Important Note: For HPP-4 equipped with VB Series Volume Boosters, set variable orifices between 1 and 2 
regardless of the cylinder size. Steady state gas consumption is minimized at 1. For additional information 
on VB Series Volume Boosters refer to Accessories section of this manual. 

Adjustment Procedure 

The sensitivity adjustment drum on one 
end of the positioner determines the 
sensitivity of the unit. 
The variable orifices determine the 
stroking speed of the positioner. 
 

Initial Adjustment 

 
1. Adjust the supply regulator: 
Adjust the supply regulator to the de-
sired Power Gas pressure. Refer to the 
original invoice paperwork supplied 
with the product for the appropriate 
Power Gas pressure setting.  It is im-
perative that adequate supply gas pres-
sure be supplied to the VRP-CH in or-
der to ensure proper operation of the 
system and all accessories. 
 
2. Adjust the adjustable orifices: 
The adjustable orifices are utilized to 
control the volume of gas that is sup-
plied to the HPP-4. 

 

The stroking speed of the system is 
proportional to the numerical value of 
the adjustable orifice.  Adjustable ori-
fice settings are typically equal for both 
orifices.  However, a few applications 
may require unequal settings for each 
adjustable orifice.  Refer to Fine Tuning 
for more information on utilizing une-
qual adjustable orifice settings.  Set 
both orifices according to the table be-
low.  
 

Notes

If the HPP-4 is NOT equipped with 
VB Series Volume Boosters, set the 
variable orifices to the recom-
mended value per the Table below.  
If equipped with volume boosters, 
see note below the table.   To deter-
mine the cylinder bore, look at the 
model number stamped on the 
stainless steel tag on the top of the 
cylinder. The cylinder bore will be 
the first number following the first 
capital letter “H”. This one or two 
digit number following the first “H” 
will be the diameter in inches and 
will be followed by another letter 
(For example, a unit with the model 
number 6H8F6FG-H4 has an 8" 
bore).  If equipped with a PS sensor 

HPP-4 Positioner  

Adjustment Procedures

 

Summary of Contents for HPP-4

Page 1: ...of Construction 4 Accessories 4 Principals of Operation 5 Close on increasing 5 Open on increasing 6 Adjustment Procedure 7 Deadband Setting 8 Bias Adjustment 9 Range Adjustment 10 Section Page Chang...

Page 2: ...n ac tuator The HPP 4 design positioner represents Becker s commitment to continuos development of new products and updating of existing products to maximize their performance while re taining simple...

Page 3: ...High Gain Systems Power plant feeds and other similar systems require fast stroking speed in order to satisfy re quired gain of the system The VB 250 Volume Boosters are applied based upon actuator s...

Page 4: ...Acting Close on loss of signal Connections All Ports N P T Action Direct and Reverse Acting Field reversible Performance Resolution 0 2 Hysteresis 1 0 Flow Capacity CV 1 5 Steady State Consumption See...

Page 5: ...ts in the lower seat being pushed into the lower nozzle due to an imbalance in the beam forces At the same time the top seat moves away from the top nozzle This increases the pressure in the cylinder...

Page 6: ...seat being pushed into the upper nozzle due to an imbalance in the beam forces At the same time the bottom seat moves away from the bottom nozzle This increases the pressure in the cylinder top while...

Page 7: ...s im perative that adequate supply gas pres sure be supplied to the VRP CH in or der to ensure proper operation of the system and all accessories 2 Adjust the adjustable orifices The adjustable orific...

Page 8: ...nce Pressure equations HPP 4 Discharge to PRESSURE SYS TEM NO Volume Boosters Pc Pd 0 4 Ps Pd Equation 1a HPP 4 Discharge to Atmosphere NO Volume Boosters Pc 0 4 Ps Equation 1 b Deadband Setting 1 Tur...

Page 9: ...her rais ing the spring retainer or screwing the bias adjustment stud into the in dicator bar or tail rod Note the two jam nuts tightened against one an other to adjust the length of the stud When pro...

Page 10: ...the HPP 4 starts valve movement until the end of the valve stroke and full pressure differential across the cylinder output gauges 1 After setting the bias for the start of the valve travel continue...

Page 11: ...til the desired range provides full or zero output pressure 4 If the desired range is not achieved after making the above adjust ments readjust the bias per the previous instructions to allow proper r...

Page 12: ...i tioner 2 Remove the range spring item 4 at both ends and those items connecting it to the rod item 23 and the posi 3 Remove the positioner from the bracket item 18 The tubing and fittings on each si...

Page 13: ...tered before tightening the spring cartridge 3 For open on increasing positioner Remove the washer and jam nut from the adjusting screw in the bias spring Stroke Close on Increasing Open on Increasin...

Page 14: ...e the positioner nozzles may not be adjusted properly See the adjust ment instructions to calculate the correct balance pressure Reduce the output pressures by turning the drum in the direction of inc...

Page 15: ...send one cylinder output gauge to full power gas Refer to Procedure 7 note pages 9 Adjustment Procedure 6 __________ Check response of HPP 4 positioner Varying input signal 1 4 psig should produce cy...

Page 16: ...gm 25 1213 11 12 13 1 8 Roll Pin SS 98 2950 14 8 32 x 1 SHCS 98 3144 15 Beam Block 25 1086 16 Outside piston 25 1018 17 3 16 x 1 2 Roll Pin SS 98 3089 18 1 4 20 x 2 1 2 HHCS 98 3180 19 Gauge Manifold...

Page 17: ...HPP 4 Positioner Parts List HPP 4 17 September 1999...

Page 18: ...HPP 4 Positioner Appendix HPP 4 18 September 1999...

Page 19: ...HPP 4 19 September 1999 HPP 4 Positioner Appendix...

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