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Parts Ordering 

The following is provided to allow the ordering of replacement parts.  Please specify the Becker 
instrument serial number when ordering parts (this can be found on the Stainless Steel tab at-
tached to the pilot by the 7/16 hex head cap screws.  If the instrument was supplied as a com-
plete valve regulator package, the Stainless tag attached to the actuator piston can also provide 
the serial number.  See Drawing #30-0501

 

HPP-4 

16 

September 1999 

Key 

Description 

Part No. 

1  Pilot base 

30-7005 

2  Lexan Cover 

25-1034 

3  Adjusting Drum 

35-1520 

4  Washer 

25-1016 

5  Inside piston 

25-8247 

6  Orifice Assembly 

35-1015 

7  Nozzle 1/8” 

25-1030 

8  1/2-20 Jam Nut 

98-3056 

9  Beam Adjusting Drum 

25-1124 

10  Diaphragm 

25-1213 

11   

 

12   

 

13  1/8 Roll Pin SS 

98-2950 

14  8-32 x 1” SHCS 

98-3144 

15  Beam Block 

25-1086 

16  Outside piston 

25-1018 

17  3/16 x 1/2 Roll Pin SS 

98-3089 

18  1/4-20 x 2-1/2 HHCS  

98-3180 

19  Gauge Manifold 

35-1013 

20  O-Ring –012 

95-2615 

21  1/4-28 Jam Nut 

98-3214 

22  Diaphragm w/ Convolute  25-1027 

23  Beam Spacer 

30-7055 

24  1/4-20 x 1” HHCS 

98-2579 

25  3-15 pressure cartridge 

25-1082 

26  5-40 x 1/4 SHCS 

98-2629 

27  1/4-20 x 3/4 SHCS 

98-3137 

28  8-32 x 1/2 SHCS 

98-2614 

Seal Kit 

A seal kit containing diaphragms, o-
rings, and seats, for the HPP-4 posi-
tioner is available directly from Becker. 
Simply contact Becker Precision Equip-
ment and order part number 30-9501

 

HPP-4 Positioner  

Parts List 

 

Key 

Description 

Part No. 

29  Pilot Post S.S. 

25-8249 

30  Double pilot Body 

25-8246 

31  Valve Adjusting Screw 

25-8248 

32  O-Ring –014 

95-2632 

33  O-Ring –010 

95-2609 

34  Buna –N Seat 

25-1031 

35  S.S. Control Tag 

25-1061 

36  Beam 

25-1084 

Summary of Contents for HPP-4

Page 1: ...of Construction 4 Accessories 4 Principals of Operation 5 Close on increasing 5 Open on increasing 6 Adjustment Procedure 7 Deadband Setting 8 Bias Adjustment 9 Range Adjustment 10 Section Page Chang...

Page 2: ...n ac tuator The HPP 4 design positioner represents Becker s commitment to continuos development of new products and updating of existing products to maximize their performance while re taining simple...

Page 3: ...High Gain Systems Power plant feeds and other similar systems require fast stroking speed in order to satisfy re quired gain of the system The VB 250 Volume Boosters are applied based upon actuator s...

Page 4: ...Acting Close on loss of signal Connections All Ports N P T Action Direct and Reverse Acting Field reversible Performance Resolution 0 2 Hysteresis 1 0 Flow Capacity CV 1 5 Steady State Consumption See...

Page 5: ...ts in the lower seat being pushed into the lower nozzle due to an imbalance in the beam forces At the same time the top seat moves away from the top nozzle This increases the pressure in the cylinder...

Page 6: ...seat being pushed into the upper nozzle due to an imbalance in the beam forces At the same time the bottom seat moves away from the bottom nozzle This increases the pressure in the cylinder top while...

Page 7: ...s im perative that adequate supply gas pres sure be supplied to the VRP CH in or der to ensure proper operation of the system and all accessories 2 Adjust the adjustable orifices The adjustable orific...

Page 8: ...nce Pressure equations HPP 4 Discharge to PRESSURE SYS TEM NO Volume Boosters Pc Pd 0 4 Ps Pd Equation 1a HPP 4 Discharge to Atmosphere NO Volume Boosters Pc 0 4 Ps Equation 1 b Deadband Setting 1 Tur...

Page 9: ...her rais ing the spring retainer or screwing the bias adjustment stud into the in dicator bar or tail rod Note the two jam nuts tightened against one an other to adjust the length of the stud When pro...

Page 10: ...the HPP 4 starts valve movement until the end of the valve stroke and full pressure differential across the cylinder output gauges 1 After setting the bias for the start of the valve travel continue...

Page 11: ...til the desired range provides full or zero output pressure 4 If the desired range is not achieved after making the above adjust ments readjust the bias per the previous instructions to allow proper r...

Page 12: ...i tioner 2 Remove the range spring item 4 at both ends and those items connecting it to the rod item 23 and the posi 3 Remove the positioner from the bracket item 18 The tubing and fittings on each si...

Page 13: ...tered before tightening the spring cartridge 3 For open on increasing positioner Remove the washer and jam nut from the adjusting screw in the bias spring Stroke Close on Increasing Open on Increasin...

Page 14: ...e the positioner nozzles may not be adjusted properly See the adjust ment instructions to calculate the correct balance pressure Reduce the output pressures by turning the drum in the direction of inc...

Page 15: ...send one cylinder output gauge to full power gas Refer to Procedure 7 note pages 9 Adjustment Procedure 6 __________ Check response of HPP 4 positioner Varying input signal 1 4 psig should produce cy...

Page 16: ...gm 25 1213 11 12 13 1 8 Roll Pin SS 98 2950 14 8 32 x 1 SHCS 98 3144 15 Beam Block 25 1086 16 Outside piston 25 1018 17 3 16 x 1 2 Roll Pin SS 98 3089 18 1 4 20 x 2 1 2 HHCS 98 3180 19 Gauge Manifold...

Page 17: ...HPP 4 Positioner Parts List HPP 4 17 September 1999...

Page 18: ...HPP 4 Positioner Appendix HPP 4 18 September 1999...

Page 19: ...HPP 4 19 September 1999 HPP 4 Positioner Appendix...

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