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Calibration and Adjustment Instructions for MC5 Multifunction Calibrator

For Main Firmware Version 1.90

Page 3/16

General

The tolerances, linearity errors and temperature factors of the components used in the Beamex
Calibrators have been carefully considered during the specification tests at the factory. All nec-
essary parameters have been saved into the EEPROM memory of each measurement module.
It is not necessary to renew the calibration if certain components in the analogy part of the cali-
brator are not replaced. Anyhow, some characteristics can deviate from the original values dur-
ing the time. The periodical calibration is thus necessary in order to maintain the full accuracy of
the calibrator. In the beginning of the calibrator’s life span, the recommended calibration period
is one year. When the calibration history has been established, the calibration period can be
extended.

The whole calibration procedure can be made without opening the calibrator. The calibration
procedure is made as easy as possible. The calibration requires, however, some very accurate
instruments. If You do not have all the necessary calibration instruments, send the device to
Beamex’s accredited calibration laboratory for calibration.

Equipment Required for Performing the Calibration

For the complete calibration you need the following equipment:

1)  DC calibrator, capable of generating the

 - currents, voltages and low voltages measured with the E module.
 - low voltages measured with the ET module.

2)  DC meter(s), capable of measuring the

 - currents generated with the E module
 - currents, voltages and low voltages generated with the ET module
 - generated voltages in the calibration of the ET module's resistance simulation.

3)  Frequency generator capable of generating the frequencies measured with the E module.

4)  Frequency measurement meter, capable of measuring the frequencies generated with the

ET module.

5)  Precision resistors, for calibrating the ET modules resistance measurement.

6)  A good quality thermocouple of type E, J, K or T. The sensor wires should be continuous

without extension or plug. The error of the sensor output at the condition where the sensor is
in the used temperature reference and the reference junction in 20 to 30°C should be known
and taken into account in the calibration.

7)  An ice bath or another known temperature reference. The combined uncertainty of the tem-

perature reference and the thermocouple together should be less than 0.05°C.

8)  A dead weight tester with the accuracy of 0,02 % RDG or better for the generation of the

necessary testing pressures. Required for the different pressure modules used with the cali-
brator.

You can replace items 6 and 7 with a small size temperature sensor and measuring device with
calibrated accuracy better than 0.05°C. The sensor must be small enough to fit inside the RJ
module. It should not noticeably conduct heat to or from the environment.

The accuracy of the necessary equipment should be about three times better than the accuracy
specified for the calibrator (see the calibrator’s Technical Data Sheet). If the accuracy of the
calibration equipment are worse, the calibration period should be shorter.

Summary of Contents for MC5

Page 1: ...Calibrate Compare against a more accurate instrument Adjustment required Store adjustment data Enter reference values to adjust a Quantity in the calibrator More Quantities to calibrate Did one or more Quantities in all modules require adjustment Enter the calibration date and Calibration Laboratory data in the Module Settings window yes no no yes no yes Start End More Quantities to adjust no yes ...

Page 2: ...odule 0 0027 50000 Hz 7 Adjusting the Resistance Measurement in ET Module 0 4000 ohm 8 Adjusting the Low Voltage Measurement in ET Module 500 mV 8 Adjusting the Pressure Measurement of a Pressure Module 9 Adjusting the Temperature Measurement of the Internal Reference Junction Module 10 Adjustment of Generation Simulation Ranges 11 Adjusting the Current Generation in E Module 0 25 mA 11 Adjusting ...

Page 3: ...T module 2 DC meter s capable of measuring the currents generated with the E module currents voltages and low voltages generated with the ET module generated voltages in the calibration of the ET module s resistance simulation 3 Frequency generator capable of generating the frequencies measured with the E module 4 Frequency measurement meter capable of measuring the frequencies generated with the ...

Page 4: ...tance simul ohm 0 4000 ohm 500 00 12 000 0 000 1 5 000 5 000 0 00 0 000 5 000 10 80 000 130 00 10 00 2 500 10 000 100 160 00 145 00 50 00 5 000 15 000 1000 320 00 270 00 250 00 7 500 20 000 10000 1000 00 290 00 500 00 10 000 25 000 50000 2000 00 540 00 12 000 4000 00 570 00 1050 00 1200 00 2100 00 2300 00 4000 00 Pressure modules Barometric module kPa abs 80 120 kPa Gauge modules 0 X kPa Combined ...

Page 5: ...the screen with the mod ule version numbers etc appear press the D Wait function key Note Pressing the D Wait function key is not needed if the calibrator s calibration due date has expired Then the calibrator beeps and stops automatically on this screen and displays the message Calibrate soon Adjustment mode enabled Wait Serial number E module version Calibration due date Main version ET module v...

Page 6: ...w meas R RTD 3 4 w meas V I 24V Imeas sink Low V HART T C INT RJ T C OR EXT WIRES ONLY 2 w xmtr V MEASURE OUTPUT SENSOR MEASURE SIMULATE ET E Max input 60 VDC 30 VAC Adjusting the Low Voltage Measurement in E Module 1 V Quantity Voltage Function Port E Low Voltage Measurement Use an accurate millivolt source and connect it to the calibrator s terminals highlighted in the adjacent picture In case t...

Page 7: ...V I 24V Imeas sink Low V HART T C INT RJ T C OR EXT WIRES ONLY 2 w xmtr V MEASURE OUTPUT SENSOR MEASURE SIMULATE ET E Max input 60 VDC 30 VAC Adjusting the Frequency Measurement in E Module 0 0027 50000 Hz Quantity Frequency Function Port E Frequency Meas Use an accurate frequency source and connect to the calibrator s terminals highlighted in the adjacent picture In case the accuracy of the frequ...

Page 8: ... 2 w xmtr V MEASURE OUTPUT SENSOR MEASURE SIMULATE ET E Max input 60 VDC 30 VAC Note Do not connect both the calibrator and the Digital Multimeter to the resistor simultane ously The resistance measurement currents of the calibrator and the Digital Multimeter disturb each other resulting in unreliable measurements Adjusting the Low Voltage Measurement in ET Module 500 mV Quantity Voltage Function ...

Page 9: ... 0 P r e s s u r e P 2 I N T 2 0 C 1 0 0 2 0 6 8 k P a g g a u g e k P a 1 8 0 0 2 2 Z e r o R e f e r e n c e V a l u e S p a n R e f e r e n c e V a l u e 0 0 0 0 0 0 Dead Weight Tester kPa 1800 0820 T C L o w V 4 w m e a s R R T D 3 4 w m e a s V I 2 4 V I m e a s s i n k L o w V H A R T T C I N T R J T C O R E X T W I R E S O N L Y 2 w x m t r V M E A S U R E O U T P U T S E N S O R M E A S U ...

Page 10: ...s Use an ice bath and place the thermocouple into the bath Adjustment Point Only the zero adjustment point need to be checked Enter the correct bath temperature to the Zero Refer ence Value field in the calibrator When ready select either another Quantity and Func tion Port combination or save the adjustment result as described in chapter Saving Adjustment Data on page 16 Temp Bath C 0 00 Field ME...

Page 11: ...ection when an external device is used for power supply Adjustment Procedure The adjustment procedure is the same for both connec tions Adjustment point ranges mA Low 0 5 5 High 20 25 Move the field indicator to the uppermost field and enter a current generation value that is inside the limits of the low adjustment point range Enter the correct current seen on the Digital Multimeter s display to S...

Page 12: ...eas V I 24V Imeas sink Low V HART T C INT RJ T C OR EXT WIRES ONLY 2 w xmtr V MEASURE OUTPUT SENSOR MEASURE SIMULATE ET E Max input 60 VDC 30 VAC Move the field indicator to the uppermost field and enter the Low 1 adjustment point value Then enter the correct resistance seen on the Digital Multimeter s display to Span Reference Value field in the calibrator Go back to the uppermost field and enter...

Page 13: ...lue 449 912 449 912 Field MENU Calibration Mode DMM Field MENU MENU M U L T I F U N C T I O N C A L I B R A T O R T C Low V 4 w meas R RTD 3 4 w meas V I 24V Imeas sink Low V HART T C INT RJ T C OR EXT WIRES ONLY 2 w xmtr V MEASURE OUTPUT SENSOR MEASURE SIMULATE ET E Max input 60 VDC 30 VAC Adjusting the Frequency Generation in ET Module 2 7 mHz 50 kHz Quantity Frequency Function Port ET Frequency...

Page 14: ...ugh DMM V 11 000871 17 10 2002 9 53 Voltage ET Voltage Generation V 11 000 Measurement V Span Reference Value 11 001 11 001 Field MENU Calibration Mode M U L T I F U N C T I O N C A L I B R A T O R T C Low V 4 w meas R RTD 3 4 w meas V I 24V Imeas sink Low V HART T C INT RJ T C OR EXT WIRES ONLY 2 w xmtr V MEASURE OUTPUT SENSOR MEASURE SIMULATE ET E Max input 60 VDC 30 VAC The feedback measurement...

Page 15: ...DMM mA 21 999179 Edit Delete OK Cancel 17 10 2002 08 59 Current ET Current Generation mA 22 000 Measurement mA Span Reference Value 21 999179_ 21 9992 M U L T I F U N C T I O N C A L I B R A T O R T C Low V 4 w meas R RTD 3 4 w meas V I 24V Imeas sink Low V HART T C INT RJ T C OR EXT WIRES ONLY 2 w xmtr V MEASURE OUTPUT SENSOR MEASURE SIMULATE ET E Max input 60 VDC 30 VAC The feedback measurement ...

Page 16: ...aboratory name Make sure that you start the calibrator with adjustment mode enabled For instructions on how to do this see chapter Enabling the Adjustment Mode on page 5 Start the Adjustment Mode by pressing D Menu C Others 2 Maintenance 2 Calibrator Adjustment and 1 Start Adjustment Note Although no adjustment is needed the calibration date can only be entered when Adjustment Mode is started 05 1...

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