BeaconMedaes dMED 025 Instruction Book Download Page 81

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4233 5000 13

Pressure sensors: error signal

(no measurement)

•

Electric connection

interrupted

•

Mechanical damage (e.g.

too high mounting torque)

•

Connection plugs not

connected

•

Crack due to incorrect

mounting

•

Internal defect

•

No supply voltage

•

Check connections

•

Check sensors

Pressure sensors: too high or

too low indication

•

Condense on connection

plugs

•

Faulty supply signal

•

Clogging or contamination

•

Sensor internally defect

•

Deviation due to ageing

•

Deviation due to incorrect

production

•

Check sensors

•

Replace defective parts

Pressure regulator: wrong

outlet pressure

Wrong setting

•

Check gauge of pressure regulator

•

Adjust pressure

Dew point sensor

malfunctioning

No direct feedback of dew point Replace defective parts

Dew point sensor: no

measurement (error signal)

No direct feedback of dew point

•

Check connections

•

Check sensors

Dew point sensor: incorrect

measurement

Dew point alarm generated too

early or too late

•

Check sensors

•

Replace defective parts

Faults and remedies, controller

Condition

Fault

Remedy

Doesn't read in pressure or

dew point

Software fault

•

Reprogram the controller

•

Check wiring

Doesn’t issue alarm(s) when

it should

•

Software fault

•

Connection fault between

the controller and the

control room display

•

Reprogram the controller

•

Check wiring

Doesn't issue service warnings

when it should

Software fault

Reprogram the controller

Keeps exhaust valves closed

(for purge of dryer)

•

Software fault

•

Communication fault

•

Reprogram the controller

•

Check wiring

•

Check solenoid

Summary of Contents for dMED 025

Page 1: ...onMedaes Dual medical air purifiers HTM dMED 025 dMED 035 dMED 046 dMED 075 dMED 090 dMED 110 dMED 150 dMED 220 dMED 300 NFPA dMED 025 dMED 035 dMED 075 dMED 090 dMED 110 dMED 150 dMED 220 Instruction book ...

Page 2: ......

Page 3: ...ght notice Any unauthorized use or copying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings This instruction book is valid for CE as well as non CE labelled machines It meets the requirements for instructions specified by the applicable European directives as identified in the Declaration of Conformity 2019 10 ...

Page 4: ... 2 4 PD dryer 13 2 5 QDT filter 15 2 6 Electrical diagrams 15 2 7 Optional equipment 16 3 Purifier main controller 19 3 1 Interface icons and menu structure 19 3 2 Purifier controller operation 24 3 3 Service menu 44 4 DIN rail controller 45 4 1 Interface icons and menu structure 45 4 2 DIN rail controller operation 47 5 Installation 51 5 1 Dimension drawings 51 5 2 Installation proposal 52 5 3 El...

Page 5: ...ge 70 8 3 Dryer desiccant change 71 8 4 QDT filter maintenance 72 8 5 Testing the electronic drain valve 73 8 6 Purge Plug dMED 025 035 74 8 7 Purge Plug dMED 045 to 300 75 9 Problem solving 77 10 Technical data 80 10 1 Fuse values 80 10 2 Electric cable size 80 10 3 Device settings 80 10 4 Reference conditions and limitations 81 10 5 Technical data 81 11 European Directives 86 11 1 Instructions f...

Page 6: ...rotectors if applicable People staying in environments or rooms where the sound pressure level reaches or exceeds 90 dB A shall wear ear protectors Never remove or tamper with the safety devices All regulating and safety devices shall be maintained with due care to ensure that they function properly They may not be put out of action Proper protective clothing face mask eye protection overall dispo...

Page 7: ...otect the equipment against falling objects 1 3 Safety precautions during installation 1 The equipment must only be lifted using suitable equipment and in accordance with the applicable safety regulations Loose or pivoting parts must be securely fastened before lifting It is strictly forbidden to dwell or stay in the risk zone under a lifted load Lifting acceleration and deceleration must be kept ...

Page 8: ...device or devices as required 13 Piping or other parts with a temperature in excess of 80 C 176 F and which may be accidentally touched by personnel during normal operation must be guarded or insulated Other high temperature piping must be clearly marked 14 For water cooled machines the cooling water system installed outside the machine has to be protected by a safety device with set pressure acco...

Page 9: ...d in a network which complies with the legislation Medical Devices Directive 93 42 EC and with the harmonized standard EN ISO 7396 1 Also consult sections General safety precautions Safety precautions during installation and Safety precautions during maintenance or repair These precautions apply to machinery processing or consuming air or inert gas Processing of any other gas requires additional s...

Page 10: ...safety devices shall be maintained with due care to ensure that they function properly They may not be put out of action 16 Before clearing the machine for use after maintenance or overhaul check that operating pressures temperatures and time settings are correct Check that all control and shut down devices are fitted and that they function correctly 17 Protect the motor electrical and regulating ...

Page 11: ...iccant dryer PD dryer to lower the pressure dew point PDP to 40 C 40 F eliminating the risk of condensation and strongly reducing water related problems like bacteria growth The QDT filter reduces hydrocarbons like oil vapour and smells to harmless levels and converts excessive concentrations of CO into CO2 where the hopcolite catalyst filter is fitted A particle filter PDp filter to eliminate par...

Page 12: ...ment air models 2 Dewpoint sensor a HTM models set to read atmospheric dew point b NFPA models set to read pressure dew point Important The dual medical air purifier unit is designed manufactured and inspected according to the legislation mentioned Always consult the local legislation on this topic since the specifications of the air quality can be different A purifier unit is considered as an act...

Page 13: ...s place optional catalyst in QDT Finally the air flows through the PDp filter hereby eliminating remaining dust particles for absolute purity Pressure switch 21 operates as an hardwired alarm in case a failure with the ES MED controller should occur Should the ES MED fail to operate the compressors resulting in a decrease of the pressure each compressor will start to operate independently once the...

Page 14: ... 0 01 mg m3 0 01 ppm and particles down to 0 01 micron The filter is equipped with a drain Typical pressure drop over filter is 0 08 bar 1 16 psi when dry and 0 2 bar 2 9 psi when saturated The air flow is from inside to outside the filter element PDp filter 7 The PDp is a high efficiency particle filter for dust protection removing particles down to 0 01 micron Pressure drop over filter is 0 08 b...

Page 15: ...ice A dryer basically consists of two vertical cylinders towers containing the adsorption material desiccant This desiccant is a very porous grain material able to adsorb large amounts of water vapour PD3 type dryer dMED 046 dMED 075 dMED 090 dMED 110 dMED 150 dMED 220 dMED 300 PD1 type dryer dMED 025 dMED 035 ...

Page 16: ...s downwards through the other tower regenerating drying the desiccant The regeneration air is released via the solenoid valve and the silencer of the regenerating tower The solenoid valves are controlled by the controller After a pre set period the function of the towers is reversed The fully regenerated tower will now dry the air while the desiccant in the other tower will be regenerated By defau...

Page 17: ...ilter contains active carbon reducing volatile organic compounds VOC and hydrocarbons odours oil vapours to harmless levels and as an option a catalyst material converting excessive concentrations of CO into CO2 Depending on the size of the unit the QDT filter consists of one two or three cylinders 2 6 Electrical diagrams The service diagram can be found in the purifier s control box ...

Page 18: ...or non observance of the normal caution and care required for installation operation maintenance and repair even if not expressly stated will be disclaimed by the manufacturer Available options Electronic drain EWD The electronic drain is optional on the WSD and the UD filter The electronic drain is a zero loss electronically operated drain valve specially designed to drain oil and water A sensor ...

Page 19: ...en contact N Neutral COM Common PE Earthing NC Normally closed contact 1 Only on EWD 50 A Extra electric wiring to connect the potential free contacts and an external test button can be provided Always remove the manual or automatic drain of the water separator WSD or the filter UD when installing an EWD For detailed installation instructions consult the Instruction Book of the EWD CO sensor The C...

Page 20: ...itivity of the indicator is limited only by the total number of hours it is allowed to remain on the air supply system The indicator is sensitive enough to measure a concentration of oil entrainment as low as 0 01 ppm This sensor will indicate when the activated carbon is saturated and needs to be replaced The oil indicator has a maximum pressure of 8 75 bar 127 psi QDT filter with CO catalyst A c...

Page 21: ...iggered 3 Service LED Is lit when a service is needed 4 Operation LED Is lit when the purifier is operational 5 Voltage LED Indicates that the voltage is on 6 Enter button Confirm action 7 Escape button Go to previous screen or end current action 8 Stop button Stop the controller 9 Start button Start the controller 10 Cubicle lock Can be opened with a key to open the cubicle 11 Scroll buttons Use ...

Page 22: ...escribes the fault icons More details in section Controller alarms and faults paragraph Plant fault Icon Status Description No valid compressor A compressor controller is expected at this CAN address node but not detected No communication No reply from the connected compressor controller within a pre defined time Blinking network icon The emergency forced local function is enabled on the compresso...

Page 23: ... from an ES command or was forced locally by the Emergency Forced Local backup system Service required The compressor s running hours have surpassed the predefined interval and maintenance must be carried out Isolated User has isolated this compressor controller It will not transmit faults or alarms The icons used in the Dryer overview screen ES_6 are as follows Icon Status Description Dryer is op...

Page 24: ...ed Dew point fault Dew point too high Manual reset required Pressure and dew point fault Dryer outlet pressure too low and dew point too high Manual reset required Service enabled A service function has been activated Service required The programmed service interval is reached and maintenance is required ...

Page 25: ...pheric dew point at the outlet of the air plant Main menu middle left gives access to the different submenus see section Central controller operation Details selection screen middle after selecting detail the user can choose to see details about the compressors or about the dryers Compressors details screen bottom left shows details about the compressors Dryers details screen bottom right shows de...

Page 26: ...own This means the most important measurements of the compressed air at the outlet pressure level and atmospheric dew point and any possible alarms are shown On the figure below the different statuses alarms can be seen from left to right normal operation operating alarm triggered and emergency operating triggered ...

Page 27: ...r supply pressure is too low Pressure fault This alarm indicates a problem with the medical outlet pressure being too high or too low Views screen In the views screen the most important inputs of the sensors are visible on the screen How this is displayed can be chosen by the user Compressors detail screen In the compressors screen the status of the compressors is visible You can see each compress...

Page 28: ...e and dryer 2 is stand by while both are without any faults The user can also choose to manually switch to the other dryer This can be done by selecting Switch on the bottom bar and then selecting Yes Some of the faults that can occur on a dryer are the following There is no CAN connection between the main controller and one of the dryers In this case the controller will switch automatically to th...

Page 29: ...tch automatically to the other dryer In all these cases the cause of the fault will have to be solved before the error will disappear on the screen This has to be done by resetting manually on the controller of the dryer see Din rail controller Gaining full access To get full access to the features and settings of the main controller the user must submit a password into the controller This can be ...

Page 30: ...ser has full access When no key is pressed during several minutes full access disappears and needs to be re entered if required Settings This part will discuss all the available items in the Settings submenu which can be accessed in through the main menu ...

Page 31: ...ntroller see DIN rail controller Communication profile should be set to Mk4 When selecting Ethernet in the Network submenu see picture above it is possible to set a custom IP address gateway and subnet mask After connecting an ethernet cable between your network and the controller the plant can be monitored on line when browsing to the set IP address Setting the unit of pressure In the Settings Ge...

Page 32: ...e Views screen see above go to the following menu Alarm Settings To change the set points of the medical air and or surgical air and their alarm settings the user can go the Alarm Settings screen see picture below Here the user can also choose whether one or both of the outlet measurements is used If for instance only surgical air is needed the medical air and it s alarm can be deactivated here Th...

Page 33: ...4233 5000 13 31 ECO Menu The ECO menu is the most important menu in the software controlling the parameters of the network and functioning of the entire air plant Its main structure looks like this ...

Page 34: ...he general settings of the ECO Selecting one of the compressors or the dryers will take you to the Compressor or dryer page where specific information or settings can be seen or chosen for that component see further Selecting the amount of compressors To set the quantity of compressors refer to the following procedure which can only be done when the ECO is not running Note although the number of d...

Page 35: ...following submenu s left to right Priority here the user can select a priority scheme for the compressor General here the user can select whether the compressor is integrated or not for normal ECO operation this should be set to integrated Timers specific timer settings for the compressor These normally shouldn t be changed VSD settings specific settings for a VSD compressor ...

Page 36: ...yer screen lead to the following submenu s left to right Priority here the user can select a priority scheme for the dryer General here the user can select whether the dryer is integrated or not for normal ECO operation this should be set to integrated Timers specific timer settings for the dryer These normally shouldn t be changed ...

Page 37: ... how to do this When the ECO is in running state Local mode has to be turned on first to be able to stop the ECO Local mode can be switched on and off in ECO Master Commands submenu see below Then navigate to the Details Dryers or Details Compressors screen via the main screen and select their commands and ECO Local Then can be navigated to the ECO Master menu and can the ECO be switched of via th...

Page 38: ...ulation submenu the user can adapt the pressure bands minimum and maximum value the ECO is using to regulate the compressors Action Scheme Here the user can select an action scheme to be used action scheme 1 or 2 This is normally not used ...

Page 39: ...ate Automatic Restart In the Automatic Restart submenu the settings for the ARAF automatic restart after power failure can be adapted Normally these settings should not be changed Compressors In the Compressors submenu some general settings for the connected compressors can be seen see picture below Normally these settings should not be changed Please contact your local customer centre ...

Page 40: ...3 5000 13 Dryers In the Dryers submenu some general settings for the connected compressors can be seen see picture below Normally these settings should not be changed Please contact your local customer centre ...

Page 41: ...4233 5000 13 39 Main Menu Week timer In the week timer submenu the user can activate a week timer and adapt its settings ...

Page 42: ...will fail the dryer and cause an operating alarm This operating alarm will stay active until the dryer has been manually reset see instruction book of the dryer on how to do this When an alarm is triggered on the unit the user can go to the Protections Submenu to see what is causing the alarm see example on the right in the picture below To adapt the limit at which a warning is activated scroll do...

Page 43: ...unters can be viewed Regulation The regulation shortcut in the main screen leads to the same submenu as the regulation shortcut in the Settings menu see above In normal circumstances these settings should not be changed Please contact your local customer centre Viewing the input output status The direct inputs of the purifier s controller are visible in the Inputs submenu and are the following Dry...

Page 44: ...ered the full situation inputs outputs time stamp is logged into the event history To take a look select the following icon in the Menu The event history keeps track of the last 30 events Service menu Description In the Service submenu following screens can be found 3 1 7 Service Plan Overview In the Overview submenu can be seen how many running hours are left before the next service should be per...

Page 45: ...time intervals of these Next Service The Next Service submenu gives an overview of which type of service will have to be performed the next time A B or C how many hours have passed since the last service and how many running hours are in between the last and the next service History In the History submenu records can be seen when service previously was performed ...

Page 46: ...en and switch the active dryer first see above If the active dryer is in purge control ECO will not switch to the other dryer If the service function is activated it will not be possible to switch dryers either manual or automatic Commissioning This function is for drying both dryers before putting it into operation When activated Dryer 1 and 2 will be both enabled and work like in normal operatio...

Page 47: ...ace Item Designation Function 1 Escape button Go to the previous screen or end current action 2 Scroll buttons Use these buttons to scroll through the menu 3 Display Shows icons and operating conditioning 4 Warning LED Is lit when warning is triggered 5 Service LED Is lit when a service is needed 6 Operation LED Is lit when the dryer is operational 7 Voltage LED Indicates the voltage is turned on ...

Page 48: ...l input screens numbered as d in d 1 parameter screens numbered as P 1 P 2 and test screens numbered as t 1 During scrolling the numbers of the screens appear consecutively For most screens the unit of measurement and the related pictograph are shown together with the screen number Scrolling through the screen the following items can be seen Main screen top right shows the running hours whether it...

Page 49: ...Main Screen The main screen shows the dryers module hours whether it is running or not spinning circle and in what state it is operating LAN remote or local On the figure below the dryer is running in LAN operation and has been powered up for 15 hours ...

Page 50: ...of correct CAN address To ensure the dryer can be operated by the main controller it needs to be attributed the right CAN address To change the CAN address scroll down to P 2 and press enter Depending if CAN is already enabled or not you will see On or OFF Push down again until you see a number between 1 and 31 Push enter again and change the CAN address by pushing up or down to the following For ...

Page 51: ...pping a dryer in local operation When a dryer is in LAN operation it will be started and stopped by the main controller However by putting it in local operation you can manually start and stop the dryer To do this scroll down to P 1 and press enter and adjust the onscreen text to Loc After putting the dryer in local operation you can start it with the I button and stop it with the O one Resetting ...

Page 52: ...s timer needs to be reset after service has been performed Scroll to register screen d 1 and press Enter button The reading e g 4000 will appear Press Enter button the icon will flash indicating that resetting is possible Press Enter button again to reset the timer to 0 000 or press the Escape button to cancel the operation ...

Page 53: ... 750 1602 1300 375 728 1225 1372 1481 dMED 045 750 1580 1300 375 715 1260 1043 1038 dMED 075 750 1578 1300 375 713 1272 1240 1325 dMED 090 750 1580 1300 375 715 1245 1405 1454 dMED 110 750 1685 1300 375 706 1271 1444 1685 dMED 150 750 1904 1600 375 896 1006 1877 1695 dMED 220 1080 1574 1900 540 1156 1278 1484 1063 dMED 300 1080 1850 1900 540 1139 1290 1852 1068 ...

Page 54: ...ook 2 high efficiency water separators 4 are present in the dMED unit to remove 90 of the water in the compressed air Each water separator is followed by inlet filters a UD filter 5 for particle removal down to 1micron with a maximum oil carryover of 0 1ppm At the outlet of each hoc unit a high efficiency PDp filter 6 is placed for the removal of particles down to 0 01μm drain tube 8 must be insta...

Page 55: ...one by trained and certified Atlas Copco service personnel The preferred and recommended installation sequence is compressor s 3 vessel 2 and purifier unit It may be required to install an additional dew point sensor downstream the unit Consult Atlas Copco before operating the unit The purifier does not require extra ventilation The power cable must be connected by a qualified electrician Check th...

Page 56: ...body indicates the orifice size selected to suit the operating pressure of the dryer per the chart below If the inlet pressure to the dryer will be different than the pre set orifice size the purge valve can be adjusted Most dryers use a single orifice purge valve represented by the Blue and Green single letter references in the table below Larger dryers may require a two or three hole purge valve...

Page 57: ...4233 5000 13 55 Figure 4 13 Purge valve assembly Item Description 1 Inlet outlet manifold 2 Purge orifice service cap 4 Valve control spring 10 Manifold service cap o ring ...

Page 58: ... onto the valve body taking care to align the notches The disc will only fit in one position Place the valve stem O ring s into their corresponding recesses on the back of the valve stem Align the holes in the purge sealing gasket with the corresponding holes in the valve stem Rotate the valve stem assembly so that the correct orifice letters align with the notches corresponding to the holes 1 2 o...

Page 59: ...ring screw from the upper valve block Remove purge plug Replace with appropriate purge plug according to inlet pressure Purge orifice selections Model Inlet Pressure 7 bar 8 bar 10 bar 13 bar dMED025 PPK015 PPK014 PPK011 PPK010 dMED035 PPK020 PPK018 PPK016 PPK014 ...

Page 60: ...233 5000 13 5 5 Pictographs Pictographs on the data plate Reference Name 1 Caution consult accompanying documents 2 Consult instructions for use 3 Temperature limitation 4 Manufacturer 5 Date of manufacture ...

Page 61: ...osed 7 Sampling point Valve Closed 8 Sensor maintenance valve Open 9 Line Valve Closed 10 PD flow control valve Leave as set Note Item 3 PD sensor valve is for diagnostics only When closed the dew point reading is taken from line By opening this valve you can read the dewpoint between the dryer column and QDT filter This allow you to determine if a dew point fault is due to the dryer column not pe...

Page 62: ... This flow must not be directed into the air net but needs to be blown off via another way The initial dew point of the air leaving the unit will be higher than normal after starting Since the air needs to be according to Pharmacopoeia regulations it is necessary to run the dryer for minimum 24 hours with the outlet air blown off to make sure that the pipes are not contaminated 10 When the atmosph...

Page 63: ...and the air consumer 3 Start the compressors and slowly open the inlet valve 4 Ensure the dryer is powered on 5 Gradually open the air outlet valves Close the external inlet valve in case the compressor needs to be restarted The high air speed in the startup phase of the compressor may damage the desiccant All valves couplings and pipes used installed after the unit must be free from oil and greas...

Page 64: ...n 2 Outlet Valve Open 3 DP sensor valve Closed 4 2 x Link valve Open 5 Drain Valve Closed 6 Full flow test point valve Closed 7 Sampling point Valve Closed 8 Sensor maintenance valve Open 9 Line Valve Open 10 PD flow control valve Leave as set 1 2 3 4 6 7 5 8 9 10 ...

Page 65: ...ult section Problem solving Check the dew point regularly If the dew point is too high consult section Problem solving Regularly check the differential pressure gauge of the filters Replace the filter cartridge if the pressure drop is too high Regularly check the sight glass on the filters Water in the sight glass means the automatic drain is inoperative ...

Page 66: ...et valve between the air receiver and the purifier and the outlet valve between the purifier and the air net 2 Let the unit operate for a period without consumption to depressurize the vessels 3 Stop the air treatment unit If the air treatment unit is stopped for a longer period keep the external inlet and outlet valve closed to avoid moisture from entering the unit Under no circumstances must com...

Page 67: ...water or particles enter the unit Therefore correct maintenance of the water separator and the filters is crucial Safety precautions Maintenance must be done by trained and certified service personnel Use only authorized genuine parts Check the correct operation after maintenance Before carrying out any maintenance or corrective activity apply the following recommendations and safety precautions S...

Page 68: ... Check if all drains are working properly Check the filter of the pressure dew point sensor for dust and clean if necessary Monthly Verify air quality delivered by the unit at regular intervals to guarantee correct usage in correspondence to the applicable legislation Records of these measurements must be kept by the user Every 6 months 4000 Check for air leaks Service the automatic drain assembly...

Page 69: ...s couplings are in good shape and free of wear or abuse 7 3 Service kits Service kits Service kits are available offering the benefits of genuine parts while keeping the maintenance budget low The kits comprise all parts needed for servicing A complete survey of available service kits is given in the Spare Parts Book Warning The service kits must be installed by trained and certified personnel 7 4...

Page 70: ...erial Used filters or any other used material e g desiccant lubricants cleaning rags machine parts etc must be disposed of in an environmentally friendly and safe manner and in line with the local recommendations and environmental legislation ...

Page 71: ...ew the bowl 2 A whistling noise will warn you if the bowl is not fully depressurized If this occurs the bowl should be screwed back and the venting should be repeated 4 Remove the drain valve 3 by unscrewing the retaining nut 5 underneath the bowl 5 Check for clogging of the drain hole Clean as required Inspect the drain valve assembly 6 Reinstall the drain valve in the bowl using the retaining nu...

Page 72: ...g nut 5 underneath the bowl 6 Remove the O ring from the bowl and clean the bowl Position a new O ring on the bowl 7 Remove the O ring from the drain valve and position a new O ring on the drain valve The latter is supplied with each new filter kit 8 Reinstall the drain valve in the bowl using the retaining nut 9 Reposition the new filter element with the new O rings Apply a small amount of water ...

Page 73: ...nsure the dryer is leak free before operating pressure is applied to the dryer 12 Follow start up procedure as stated in the operations section of this manual Desiccant cartridge for dMED 45 dMED 300 dryer Maintenance information leaflet is provided with each desiccant cartridge replacement kit showing how to carry out the change out Warning To ensure that the unit always produces pharmacopoeia co...

Page 74: ...ead and between the heads 10 Reposition the perforated plate and spring 11 Screw the head completely on the extrusion 12 Torque the bolts with 40 Nm 13 Connect the head and flange at the inlet of the filter Replace the o ring between the flange and the head 14 Slowly pressurize the filters 15 Check for leaks A small amount of water based lubricant supplied in the cleaning kit may be applied to scr...

Page 75: ...ly press the TEST button and check that the valve opens for condensate discharge Checking the alarm signal Close the condensate inlet Press the TEST button for at least 1 minute Check that the alarm LED red flashes Check that the alarm signal is being relayed if connected Release the TEST button and reopen the condensate inlet after the test ...

Page 76: ...ase purge plug O ring to ensure ease of fit 1 Securing screw 2 Purge plug Ensure shutdown and start up procedures are followed prior to carrying out any purge plug changeout Purge Plug Identification Model Operating Pressure barg 4 5 6 7 8 9 10 11 12 13 14 15 16 dMED025 PPK020 PPK018 PPK016 PPK015 PPK014 PPK014 PPK013 PPK013 PPK013 PPK012 PPK012 PPK012 PPK012 dMED035 PPK028 PPK023 PPK021 PPK020 PP...

Page 77: ...ve can be adjusted Most dryers use a single orifice purge valve represented by the Blue and Green single letter references in the table below Larger dryers may require a two or three hole purge valve as represented by the Red and Yellow two and three letter references To select the correct orifice size locate the appropriate dryer model at the left side of the table and then the operating pressure...

Page 78: ... onto the valve body taking care to align the notches The disc will only fit in one position Place the valve stem O ring s into their corresponding recesses on the back of the valve stem Align the holes in the purge sealing gasket with the corresponding holes in the valve stem Rotate the valve stem assembly so that the correct orifice letters align with the notches corresponding to the holes 1 2 o...

Page 79: ... and outlet valve 2 of the unit The air inlet and outlet valve 2 can be locked during maintenance or repair work as follows Close the valve Using a wrench remove the screw fixing the handle Lift the handle and turn it until the slot of the handle fits over the blocking edge on the valve body Fit the screw Faults and remedies PD dryer unit Condition Fault Remedy The dryer produces a lot of noise Ch...

Page 80: ...Replace Check functioning of water separator WSD Insufficient air leaves the filter Filter clogged Clean the filter bowl and replace the filter element QDT filter Condition Fault Remedy Bad filtration Activated carbon lifetime exceeded Replace the activated carbon at the indicated intervals Wet air from dryer in activated carbon Check proper functioning of the dryer Activated carbon not compressed...

Page 81: ...ensor malfunctioning No direct feedback of dew point Replace defective parts Dew point sensor no measurement error signal No direct feedback of dew point Check connections Check sensors Dew point sensor incorrect measurement Dew point alarm generated too early or too late Check sensors Replace defective parts Faults and remedies controller Condition Fault Remedy Doesn t read in pressure or dew poi...

Page 82: ...Local regulations remain applicable if they are stricter than the values proposed below The voltage drop must not exceed 5 of the nominal voltage It may be necessary to use cables of a larger size than those stated to comply with this requirement Frequency Voltage Minimum cable size IEC 50 Hz 230 V 3 x 1 5 mm CSA UL 60 Hz 115 V 3 x AWG14 CSA UL 60 Hz 230 V 3 x AWG14 10 3 Device settings Regulating...

Page 83: ... inlet pressure psig 203 Minimum compressed air inlet pressure bar e 4 Minimum compressed air inlet pressure psig 58 Maximum concentration of contaminants O2 concentration 20 x 22 CO2 concentration ppm 700 SO2 concentration ppm 5 NOx concentration ppm 5 Water vapour amount 100 Oil vapour amount mg m3 3 10 5 Technical data Data at 7 bar inlet pressure Unit dMED 025 dMED 035 dMED 045 dMED 075 dMED 0...

Page 84: ... dMED 220 dMED 300 Volume flow at dryer inlet l min 3110 4250 6230 8500 Volume flow at dryer inlet cfm 137 7 169 5 211 9 307 2 Pressure drop over dryer mbar 724 764 1105 1475 Pressure drop over dryer psi 9 57 10 15 11 89 11 60 Time of half a cycle s 154 154 154 154 Regeneration time s 120 120 120 120 Pressurization time s 34 34 34 34 Installed power W 340 340 340 340 Net mass kg 450 510 650 760 Ne...

Page 85: ...ia O2 concentration 20 X 22 CO2 concentration ppm 500 CO concentration ppm 5 SO2 concentration ppm 1 NOx concentration ppm 2 Pressure dew point C 31 Pressure dew point F 23 8 Oil vapour mg m 0 1 Taste and odour free Unit dMED 110 dMED 150 dMED 220 dMED 300 Volume flow at dryer inlet l min 4280 5830 8520 11640 Volume flow at dryer inlet cfm 150 4 192 8 300 8 411 Pressure drop over dryer mbar 660 70...

Page 86: ... time s 34 34 34 34 34 Installed power V 340 340 340 340 340 Net mass kg 220 240 280 320 360 Net mass lb 485 529 617 703 794 Air quality Pharmacopeia O2 concentration 20 X 22 CO2 concentration ppm 500 CO concentration ppm 5 SO2 concentration ppm 1 NOx concentration ppm 2 Pressure dew point C 31 Pressure dew point F 23 8 Oil vapour mg m 0 1 Taste and odour free Unit dMED 110 dMED 150 dMED 220 dMED ...

Page 87: ...ncentration ppm 500 CO concentration ppm 5 SO2 concentration ppm 1 NOx concentration ppm 2 Pressure dew point C 31 Pressure dew point F 23 8 Oil vapour mg m 0 1 Taste and odour free Remark When the actual inlet pressure or inlet temperature differs from the reference condition the volume flow will be different Consult your supplier ...

Page 88: ...tten permission of the manufacturer 4 The design pressure and temperature of this pressure bearing part must be clearly indicated on the data label 5 If installed the safety valve must correspond with pressure surges of 1 1 times the maximum allowable operating pressure This should guarantee that the pressure will not permanently exceed the maximum allowable operating pressure of the vessel 6 Orig...

Page 89: ...149 44 6 PD0150 13 5 to 50 C CAT II D1 7 149 56 8 PD0180 13 5 to 50 C CAT II D1 7 149 66 PD0220 13 5 to 50 C CAT III B1 D 7 149 88 6 PD0300 13 5 to 50 C CAT III B1 D 7 149 113 PD0360 13 5 to 50 C CAT III B1 D 7 149 131 5 Recommendation of the manufacturer for the re inspection time Following actions are to be executed by authorized service personnel unless stated differently in the applicable legi...

Page 90: ...ical Devices Directive All components are designed manufactured and inspected according to the European Directive 93 42 EC annex II and art 11 par 3 Overall rating The purifier unit conform to the Medical Devices Directive 93 42 EC category IIb www beaconmedaes com ...

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