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MAN01-049

Part No. 847706-00 Rev. C00

Service

Notify appropriate hospital personnel when performing 
service or maintenance to medical gas systems. Consult 
Troubleshooting Guide to determine required repair. 
Outlets incorporate a primary valve and secondary 
check. Secondary check prevents system gas from 
escaping when primary valve is removed for service. 
Refer to Replacement Components for identifi cation 
ofreplacement part numbers. 

Quick-Connect and DISS Valve Assemblies 
(Primary Valve)

Quick-connect and DISS valves may be removed for 
replacement of seals and some components without 
interrupting service to other outlets in piping system. 
To check a quick connect or DISS valve for leaks, apply 
leak detector solution at primary valve opening both 
with and without adapter connected. Bubbles indicate 
pressure leaks. Large leaks may be audible.

NOTE:

 

Replace all elastomer seales whenever outlets are 
disassembled. 

Front Body

Disassembly of Gemini/Diamond® III/DISS III outlets 

 

for servicing and parts replacement is illustrated in 
exploded parts breakdown (pages 10 -12).

NOTE:

 

Gas supply need not be turned off  when removing 
front body - secondary check and bushing in back 
body prevents fl ow from outlet.

Adapter locking spring on Gemini/Diamond® III front 
body housing, and front body o-ring, can be replaced 
by dismantling housing as follows: 

1.  Loosen two front body screws.

NOTE:

 

On recessed and surface mount outlet models, 
screws are held in place by rubber washers;  console 
models use elastic stop nuts.

2.  Carefully remove front body assembly from back 

body assembly. 

3.  Using needle-nose pliers, crush inside fl ange  of 

brass eyelets and remove from assembly.

4.  Remove and replace all worn or damaged parts.

5.  New brass eyelets must be used when reassembling 

front body assembly. Insert eyelets and fl are rear of 
each with 60° tapered punch.

  WARNING:

 

Be certain gas supply to outlet is shut off   before 
disassemblying back body. 

Back Body

Remove internal parts from back body assembly by 
lifting inside ( 1” ) lock ring from rear housing with 
small screwdriver, as illustrated below.  

Carefully work rubber bushing from back body with 
screwdriver. Remove check unit and spring.  Replace 
components as necessary and reassemble outlet.

Lock ring

Summary of Contents for Diamond II

Page 1: ...Service Manual Gemini Diamond II and Diamond III Medical Gas Outlets for Concealed Piping and Console Applications MAN01 049 Part number 847706 00 Rev C00...

Page 2: ...eded to service BeaconMed s Gemini Diamond II and Diamond III Gas Outlets Information contained in this manual is intended for use by technicians or personnel quali ed to repair and service medical eq...

Page 3: ...vice WARNING Do not use oil on adapters or outlets Gemini Concealed Quick Connect Front Body DISS outlets are typically used in ceilings of operating rooms or in place of quick connect outlets Connect...

Page 4: ...s compatible with acetal and nylon plastic anodized aluminum and die cast zinc Lubricate elastomer seals sparingly with Krytox GPL206 Refer to Tools and Service Materials DO NOT USE OIL Inspection and...

Page 5: ...le outlets will appear as shown above Front body will have a solid rectangle of color coded plastic approximately 1 7 8 wide x 2 3 4 tall Raised circular keying portion of front body will rise approxi...

Page 6: ...2 00 234712 00 Vacuum 234513 00 234713 00 Nitrogen 234514 00 234714 00 WAGD 234519 00 234719 00 Carbon Dioxide 234520 00 234720 00 Gemini Console Quick Connect Oxygen 234410 00 234810 00 Nitrous Oxide...

Page 7: ...ement is illustrated in exploded parts breakdown pages 10 12 NOTE Gas supply need not be turned off when removing front body secondary check and bushing in back body prevents ow from outlet Adapter lo...

Page 8: ...ace Faulty DISS nipple Faulty O Ring seal Replace DISS nipple Replace O Ring seal Adapter will not engage and or release Damaged adapter Replace adapter Wrong adapter Check adapter outlet gas indexing...

Page 9: ...5344 00 Secondary Check each 3 4107 2097 38 O Ring Black pkg of 10 4 622601 PG Rubber Bushing pkg of 10 5 4107 2097 88 Retaining Ring pkg of 10 Repair Kits Below Repair Kits Contain Components to Repa...

Page 10: ...6 PG Spring pkg of 10 2 4107 2097 44 Piston pkg of 10 3 622589 PG O Ring Red pkg of 10 4 415038 PG Washer pkg of 10 5 833953 PG Lock in Adapter Spring pkg of 10 6 4107 2097 31 Eyelet pkg of 50 7 4107...

Page 11: ...3436 PG Spring pkg of 10 2 4107 2097 44 Piston pkg of 10 3 622589 PG O Ring Red pkg of 10 4 415038 PG Washer pkg of 10 5 833953 PG Lock in Adapter Spring pkg of 10 6 4107 2097 31 Eyelet pkg of 50 7 41...

Page 12: ...pkg of 10 622586 PG For N2O Air N2 and CO2 pkg of 10 Refer to page 6 for complete replacement assemblies Repair Kits To repair 10 outlets order 1 repair kit for appropriate gas service Part Number De...

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