BE HW3513HAD User Manual Download Page 41 | Manualshive

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41

UNLOADER/MANIFOLD ASSEMBLY

REF. #

DESCRIPTION

PART #

QTY

1

Hose* (two feet required)

15-0007

1

2

Hose Clamp

42-0011

1

3

Elbow

23-0119

1

4

High Pressure Hose

15-0194

1

5

Plug

23-0238

1

6

Unloader

850-0252

1

7

Chemical Injector

50-0052

1

8

Manifold Block

51-0025

1

9

HP Hose

15-0202

1

10

Strainer

19-0050

1

11

Chemical Hose* (six feet required)

15-0021

1

*MUST ORDER IN ONE FOOT LENGTHS)

54

UNLOADER/MANIFOLD ASSEMBLY

PARTS LIST

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Summary of Contents for HW3513HAD

Page 1: ...User Manual HOT WATER PRESSURE WASHER HW3513HAD BEPOWEREQUIPMENT COM...

Page 2: ...15 Nozzle Review 16 Nozzle Connection 16 Water Supply 17 Unloader 18 Thermal Relief Valve 18 Pre Start Inspection Procedures Operation 19 Priming The Pump 19 Start Up Cold Water Operation 21 Hot Wate...

Page 3: ...der Manifold Assembly 42 Unloader 43 Pressure Switch 44 Detergent Injector 45 Heat Exchanger EMF System 47 Boiler Assembly 49 Gun Wand Hose Assembly 50 Dual Lance Assembly 51 Fuel Tank 52 Fuel Pump Fu...

Page 4: ...wner s manual thoroughly will help avoid any personal injury or damage to your pump By knowing how best to operate this machine you will be better positioned to show others who may also operate the un...

Page 5: ...for information on servicing always provide the product model and identification numbers You will need to locate the model and serial number for the pump and record the information in the places provi...

Page 6: ...which if not avoided might result in minor or moderate injury NOTICE indicates a situation that could result in equipment damage Follow safety messages to avoid or reduce the risk of injury or death H...

Page 7: ...ty of spilled fuel which may cause a risk of fire Do not refuel indoors or in a poorly ventilated area Engine Fuel Tank Refuel with gasoline only Do not use diesel or fuel oil Burner Fuel Tank Black W...

Page 8: ...body directly over the spray nozzle Do not direct discharge stream at persons or self This product is to be used only by trained operators Always keep operating area clear of all persons Close superv...

Page 9: ...essure washer malfunction or exploding accessories if incorrect system components attachments or accessories are used Serious injury or death may occur if attempting to start the pressure washer when...

Page 10: ...rs to have penetrated the skin DO NOT TREAT AS A SIMPLE CUT Be prepared to tell a physician exactly what kind of detergents you were using by reading the Material Safety Data Sheet MSDS provided with...

Page 11: ...on until the unit has been in spected and repaired by a qualified service person NEVER run the engine with the governor disconnected or operate at excessive speeds Place unit in a clean dry flat area...

Page 12: ...AWING SIZE APP D DATE SCALE HSP 3500 FEATURES NTS B 12 03 14 HSP 3500 ASSEMBLY Mi T M Corporati DESCRIPTIO ITEM CONVENIENT PUSH PULL HA 1 BELTGUARD 2 FLAT FREE WHEELS 3 GASOLINE ENGINE TANK 4 BURNER O...

Page 13: ...t could cause an explosion or fire 3 Do not allow the unit to be exposed to rain snow or freezing temperatures If any part of the unit becomes frozen excessive pressure may build up in the unit which...

Page 14: ...ate the Safety Decals on your unit and heed their warnings 3 Gasoline Engines A minimum of 85 octane fuel is recommended for use with this unit DO NOT MIX OIL WITH GASOLINE Burner Fuel Use No 1 or No...

Page 15: ...ger gun is locked in the OFF position See WARNING left The nozzle assembly should be disconnected from the gun wand assembly at this by retracting the locking ring on the quick connect fitting to remo...

Page 16: ...e to your pressurized water supply WARNING NEVER LOOK DIRECTLY AT THE NOZZLE ORIFICE UNLESS IT IS DISCONNECTED FROM THE GUN WAND ASSEMBLY CONNECTION OF Q C NOZZLES QUICK CONNECT Q C INSTALLATION PREP...

Page 17: ...ply Direct connection is permitted if a back flow preventer is installed Check with local authorities for approval If there is a high mineral content in your water it is highly recommend ed that a wat...

Page 18: ...stomer Service 5 Inspect high pressure hoses for kinking cuts and leaks If a cut or leak is found DO NOT USE HOSE Replace hose before starting unit See Risk of Injection pg 8 Be sure that all damaged...

Page 19: ...ows the unit to prime and purge any air from the system The unit is primed when water flow is uninterrupted by air 3 Once the system is flushed turn off the water supply and connect the high pressure...

Page 20: ...u require service contact Customer Service b Inspect high pressure hoses for kinking cuts and leaks If a cut or leak is found DO NOT TOUCH HOSE AT LEAK TURN UNIT OFF IMMEDIATELY Replace hose before st...

Page 21: ...ger gun lance assembly to avoid the possibility of burns NOTICE While spraying it is normal for the burner to fire intermittently The high limit switch will cause combustion to cease when the temperat...

Page 22: ...cautious when adjusting the pressure and controlling the trigger nce assembly to avoid the possibility of burns NING WITH DETERGENTS UNDER LOW PRESSURE This feature is designed for use with mild deter...

Page 23: ...variables as mineral content in the water and number of hours the nozzle is used BURNER AIR ADJUSTMENT The air shutter has been factory preset for proper operation between sea level and 2000 feet ele...

Page 24: ...ed below 1 Gather the following items a Two 5 gallon containers b One gallon of antifreeze Use an environmentally safe antifreeze c Water supply d Three foot hose 1 2 3 4 I D with a 3 4 inch male gard...

Page 25: ...5 gallon container storage maintenance o Disconnect the hose and trigger gun from the unit and drain any excess antifreeze back into the 5 gallon container p Drain hose trigger gun and lance assembly...

Page 26: ...ust ment X X X X Check burner electrodes X Test water pressure X X X X Test fuel pressure X X X X Test water temperature X X X X Descale coil X Must be performed by an authorized service technician Th...

Page 27: ...pressure hose Water inlet screen obstructed Remove screen clean or replace Pump sucking air Prime eliminated Tighten all water intake connections Eliminate leaks in intake line Collar on adjustable no...

Page 28: ...Remove clean or replace Water flows from the nozzle when the trigger gun is locked in the OFF position Trigger gun is malfunctioning Repair or replace Water is leaking under heat exchanger coil Safety...

Page 29: ...ain fuel tank and replace with clean fuel Dirty fuel filter Replace Dirty fuel nozzle Replace Improper air adjustment setting Adjust as explained on page 26 Fuel pump malfunctioning Replace Burner run...

Page 30: ...x No Load RPM 3600 100 High Pressure Pump Direct Driven Oil Bath Triplex Piston Oil Type SAE30W Non Detergent Oil Capacity oz lter 15 0 0 44 Plungers Ceramic Manifold Forged Brass Valves Stainless Ste...

Page 31: ...Diesel Smoke Density 0 3 per ASTM D2156 Controls On Off Switch Industrial grade rocker switch Pressure Switch Shuts off burner fuel supply upon trigger release High Limit Switch Shuts off burner fuel...

Page 32: ...32 FLOW CHART EMF SYSTEM 46 FLOW CHART EM FLOW CHART EMF SYSTEM PARTS LIST...

Page 33: ...hrough the HIGH PRESSURE HOSE 14 and to the TRIGGER GUN ASSEMBLY 15 which allows the operator to control the water spray When the trigger gun is open the water flows through the LANCE 16 and exits the...

Page 34: ...DATE SCALE HSP 3500 ASSEMBLY NTS 10 27 14 HSP 35 Mi T M M Drawings PRIVATE LABEL BE PRESSURE SUPPLY HSP LARGE HSP 3500 ASSEMBLY iam 2 5 13 12 14 15 17 16 7 21 5 18 19 22 24 23 29 28 26 27 9 11 10 6 8...

Page 35: ...mp 33 0400 1 12 Engine Shim 33 0169 4 13 Bolt 27 9529 6 14 Nut 30 3023 4 15 Engine Pump Assembly N A 1 16 Fuel Tank Assembly 850 0193 1 17 Fuel Hose 15 0147 2 18 Electric Box Assembly N A 1 19 Frame 5...

Page 36: ...36 ENGINE PUMP ASSEMBLY 50 ENGINE PUMP ASSEMBLY PARTS LIST...

Page 37: ...27 8434 4 10 Adapter Plate 38 0051 1 11 High Pressure Hose 15 0194 1 12 Elbow 23 0034 1 13 Relief Valve 22 0005 1 14 Pressure Switch 22 0171 1 15 Plug 23 0244 1 16 Filter Water 19 0096 1 17 Elbow 23 0...

Page 38: ...1 6 Set Screw 27 8886 1 7 Crankshaft after serial 28511 46 0959 1 Crankshaft before serial 28511 46 0734 1 8 Plug 39 0102 1 9 O Ring 25 0325 3 10 Plug 39 0086 1 11 Bolt 27 8885 6 12 Crankcase Cover 4...

Page 39: ...varies 1 3 46 0705 30 O Ring see kit 70 0337 25 0380 1 31 Bearing after serial 28511 48 0072 1 Bearing before serial 28511 48 0061 1 32 Crankcase 46 0811 1 33 Oil Seal see kit 70 0337 46 0931 3 34 O R...

Page 40: ...2 O Ring 25 0387 2 53 Bolt 27 8440 8 54 Lockwasher 29 0154 8 REPLACEMENT KITS KIT DESCRIPTION ITEMS OF ASSEBLIES OF CYLINDERS 70 0177 Kit High Pressure Seals 34 35 37 3 3 70 0178 Kit Support Rings 38...

Page 41: ...11 1 3 Elbow 23 0119 1 4 High Pressure Hose 15 0194 1 5 Plug 23 0238 1 6 Unloader 850 0252 1 7 Chemical Injector 50 0052 1 8 Manifold Block 51 0025 1 9 HP Hose 15 0202 1 10 Strainer 19 0050 1 11 Chemi...

Page 42: ...x 4mm SEE KIT 70 0647 9 1 SEE KIT B13006 N A JAM NUT M20 1 00P SEE KIT 70 0647 10 1 SEE KIT B13011 N A UNLOADER VALVE BODY M20 1 00P SEE KIT 70 0647 11 1 SEE KIT B13012 25 0652 O RING 17 17mm X 1 78m...

Page 43: ...Clip N A 1 7 Body N A 1 8 O Ring See 70 0306 N A Sep 2 9 Back Up Ring See 70 0306 N A Sep 1 10 Piston N A 1 11 Washer N A 1 12 Spring 49 0145 1 13 Washer N A 1 14 Plastic Housing N A 1 15 O Ring See...

Page 44: ...y N A 1 4 Spring see 852 0056 N A Sep 1 5 Ball see 852 0056 N A Sep 1 6 O Ring see 852 0056 N A Sep 1 7 Piston Retainer 50 0156 1 8 Spring 49 0056 1 9 O Ring see 852 0056 N A Sep 1 10 Adjustable Shutt...

Page 45: ...0165 2 4 Outlet Connector 24 0138 1 5 HI Limit Switch 32 0798 1 6 Drain Plug Assembly 850 0218 1 7 Adapter 23 0279 1 8 Elbow 23 0034 1 9 Street Tee 23 0058 1 10 HP Hose 15 0202 1 11 Nut 30 3023 8 12...

Page 46: ...0020 1 24 Idler Pin 33 0211 1 25 Tensioner Sheave Shaft Assembly 850 0166 1 26 Locknut 30 0159 2 27 Sheave Assembly 850 0177 1 28 Idler Shaft 33 0212 1 29 Tensioner 10 0071 1 30 Washer 28 0003 1 31 C...

Page 47: ...47 BOILER ASSEMBLY 64 BOILER ASSEMBLY 850 0226 ELECTRODE GAP SETTINGS PARTS LIST...

Page 48: ...0011 1 12 Inner Pan Assembly 20 0372 1 13 Top Pan 20 0371A01 1 14 Lockwasher 28 1028 4 15 Acorn Nut 30 6002 4 16 Fuel Nozzle 18 0308 1 17 Fuel Nozzle Holder 23 0292 1 18 Bolt 27 8878 4 19 Electrode A...

Page 49: ...1 1 2 Quick Connect 17 0005 1 3 QC Socket 17 0004 1 4 Hose 15 0166 1 5 Quick Connect 17 0006 1 6 Duel Lance 16 0417 1 7 QC Socket 17 0028 1 8 Nozzle 00035 18 0392 1 Nozzle 15035 18 0393 1 Nozzle 40035...

Page 50: ...ergent Nozzle 18 0110 1 3 Nut 30 6001 1 4 Clamp 16 0420 2 5 Lower Valve Cover see 16 0416 N A Sep 1 6 Housing see 16 0416 N A Sep 1 7 Lance 16 0419 1 8 Handle Repair Kit 70 0419 1 9 Lance see 16 0416...

Page 51: ...4 3 2 1 FUEL TANK ITEM DESCRIPTION 1 FUEL CAP 2 FUEL GAUGE 3 FUEL GAUGE GROMMET 4 FUEL PICK UP 5 NIPPLE 6 DECAL CAUTION RISK OF FIRE SEE 71 7 ELBOW 8 FUEL TANK 9 PLUG FUEL TANK 850 0193 9 8 7 6 5 4 3...

Page 52: ...5 Fuel Pu FUEL PUMP 3 0020 FUEL SOLENOID 44 0100 FUEL PUMP 3 0020 FUEL SOLENO REF DESCRIPTION 1 Cord Din Connector 2 Base Plate 3 Nut 4 Solenoid Coil 12 Volt 5 Screw 6 Piston 7 Bolt 8 Washer 9 Solenoi...

Page 53: ...53 EMF SYSTEM 72 EMF SYSTEM 850 0403 PARTS LIST...

Page 54: ...wer Flange Assembly 850 0402 1 5 Sealed Bearing 48 0041 2 6 Blower Flange 38 0066 1 7 Spacer 33 0206 1 8 Blower Shaft 20 0347 1 9 Woodruff Key 43 0080 2 10 Clamp 32 0403 1 11 Screw 27 2070 1 12 Stator...

Page 55: ...169 1 2 Screw 27 3350 2 3 Rocker Switch 32 0422 1 4 Electric Box Lid 32 0430A01 1 5 Capacitor 32 1113 1 6 Terminal Strip 32 0394 1 7 Connector 32 0085 1 8 Bolt 27 8497 2 9 Electric Box 32 0429A01 1 10...

Page 56: ...56 WIRING DIAGRAM WIRING SCHEMATIC 76 WIRING SCHEMATIC 77 WIRING DIAGRAM PARTS LIST...

Page 57: ...s Pulleys For One 1 Year from the date of original purchase Adjustable Thermostat GFCI Cord Selector switch Starter Contactor Overload For Six 6 months from the date of original purchase Ignition Tran...

Page 58: ...asive or corrosive environments or under conditions causing pump cavitation are not warranted Failure to follow recommended operating and maintenance procedures also voids warranty 4 The use of other...

Page 59: ...59...

Page 60: ...60 If you need assistance with the assembly or operation of your Pressure Washer please call 1 866 850 6662 THE POWER YOU NEED...

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