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BDI LINEA 5801, Instruction Manual

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BDI LINEA 5801 Instruction Manual Download Page 23

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ASSEMBLY

STEP 3. 

INSERT BARREL NUTS

PART/DESCRIPTION

QTY

H4-BARREL NUT

4

Insert

 4

 

(H4) Barrel Nuts

 into the holes on the 

top of the 

(C4)

 

Top Panel

, making sure that the 

hole on the side of the barrel nuts align with the 
holes on the edges of the panel.

H4

H4

H4

H4

H4

C4

C4

Align hole

5802

5801

C4

H4

H4

H4

H4

NOTE: Look into the side hole of the barrel nuts and 
make sure, the set screw is not blocking the hole. 
If the hole is blocked, unscrew set screw a few turns until 
the hole is clear, which will allow the cam bolts to enter.

Summary of Contents for LINEA 5801

Page 1: ...LINEA 5801 A 5802 A SHELVING DESIGN MATTHEW WEATHERLY LET S GET STARTED INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...njoyment This manual will provide you with assembly instructions and other helpful information to ensure that you get the most out of your shelving Please save it for future reference Your Linea shelving has been engineered for simple assembly Please follow these directions carefully to prevent any damage Should you need further assistance contact BDI at customerservice bdiusa com ENJOY ...

Page 4: ...n Dowel QUANTITY 8 per unit PART C3 DESCRIPTION Cabinet Block QUANTITY 2 per unit PART H11 DESCRIPTION Shelf Pin QUANTITY 16 per unit HARDWARE AND COMPONENTS HARDWARE AND COMPONENTS Unpack and identify the parts listed below Note that some components are shipped inside the cabinet The assembly workspace should be a non marring surface such as carpet For missing hardware pieces please contact BDI C...

Page 5: ...ss Shelf QUANTITY 1 per unit PART C4 DESCRIPTION Top Panel QUANTITY 1 per unit PART C5 DESCRIPTION Cabinet QUANTITY 1 per unit PART C1 DESCRIPTION End Panel QUANTITY 2 per Base Unit PART C2 DESCRIPTION Inner Panel QUANTITY 1 per extension unit HARDWARE AND COMPONENTS Holes on 1 side Holes on 2 sides 5801 5801A 5802 5802A 5801 5801A 5802 5802A ...

Page 6: ...RIPTION Bracket Screw QUANTITY 2 PART H6 DESCRIPTION Cabinet Bracket QUANTITY 2 PART H7 DESCRIPTION Fastener Screw QUANTITY 4 PART H8 DESCRIPTION Sheetrock Anchor QUANTITY 4 PART H9 DESCRIPTION Plaster Block Anchor QUANTITY 4 Wall Mounting Kit HARDWARE AND COMPONENTS HARDWARE AND COMPONENTS ...

Page 7: ...omerservice bdiusa com SINGLE OR MULTIPLE UNITS GO TO PAGE 8 GO TO PAGE 20 5801 5802 5801 5802 5801A 5802A or other multi unit combinations Linea can be configured as stand alone units or multiple combinations of narrow and wide units ...

Page 8: ... STEP 1 ATTACH CABINET BLOCKS TO END PANELS ASSEMBLY Attach 1 C3 Cabinet Block to each C1 End Panel using H1 Screws and T2 Hex Driver H1 H1 C3 C3 H1 H1 Lower End C1 C1 PART DESCRIPTION QTY T2 HEX DRIVER 1 H1 SCREW 4 C3 CABINET BLOCK 2 ...

Page 9: ...Find the sets of 3 holes near the top edge of the C1 Side Panels Screw H2 Cam Bolts into the threaded holes using T1 Phillips Screwdriver and push H3 Wooden Dowels into the outer holes PART DESCRIPTION QTY T1 PHILLIPS SCREWDRIVER 1 H2 CAM BOLT 4 H3 WOODEN DOWEL 8 H2 H3 H3 H3 H3 H2 Lower End C1 C1 ...

Page 10: ...de of the barrel nuts align with the holes on the edges of the panel H4 H4 H4 H4 H4 C4 C4 Align hole 5802 5801 C4 NOTE Look into the side hole of the barrel nuts and make sure the set screw is not blocking the hole If the hole is blocked unscrew set screw a few turns until the hole is clear which will allow the cam bolts to enter STEP 3 INSERT BARREL NUTS ASSEMBLY H4 H4 H4 H4 ...

Page 11: ...d make sure the set screw is loosened before insertion of the cam bolts Tighten barrel nuts using T1 Phillips Screwdriver with a clockwise turn Position C5 Cabinet as shown Make sure rectangular opening on back of cabinet is facing upward towards C4 Top Panel Make sure the door is facing upward PART DESCRIPTION QTY T1 PHILLIPS SCREWDRIVER 1 C1 C4 C5 Barrel nut Door s up Rectangular opening here Ho...

Page 12: ...nd Panel to the other side of C4 Top Panel by sliding dowels and cams into the holes on the side of C4 Top Panel Tighten barrel nuts using T1 Phillips Screwdriver PART DESCRIPTION QTY T1 PHILLIPS SCREWDRIVER 1 C1 C4 STEP 5 ATTACH SECOND END PANEL ASSEMBLY ...

Page 13: ...net is against the C3 Cabinet Blocks carefully open the cabinet door and attach the C5 Cabinet to C1 End Panels using 8 H1 Screws and tighten with T2 Hex Driver PART DESCRIPTION QTY T2 HEX DRIVER 1 H1 SCREW 8 ASSEMBLY STEP 6 ATTACH CABINET TO END PANELS C3 C5 C1 C1 H1 H1 H1 H1 H1 H1 C1 C1 C5 ...

Page 14: ...nd the cabinet onto its base Carefully walk it into position Attaching your Linea shelving to the wall is required to ensure your safety Use painter s tape to mark both upper back corners of the unit as shown Painter s tape STEP 7 STAND UP WALL CONNECTION ASSEMBLY 2 PERSON TASK ...

Page 15: ...hese locations for wall inserts Choose H8 or H9 Wall Anchors appropriate for your wall type Insert H8 or H9 Wall Anchors into the holes and attach H5 Wall Brackets to the wall using H7 Anchor Screws Sheetrock Anchor Choose wall anchors based on your walls Plaster Brick Block Anchor H7 H7 H5 H8 H9 H8 H9 H8 H9 ASSEMBLY STEP 8 WALL CONNECTION continued PART DESCRIPTION QTY H5 WALL BRACKET 2 H7 SCREW ...

Page 16: ...ts Stand on a step ladder and slide H6 Cabinet Brackets down into the slot in H5 Wall Brackets and tighten using H10 Bracket Screws and T2 Hex Driver H6 H6 H10 H10 STEP 9 WALL CONNECTION continued ASSEMBLY 2 PERSON TASK PART DESCRIPTION QTY T2 HEX DRIVER 1 H6 CABINET BRACKET 2 H10 BRACKET SCREW 2 ...

Page 17: ...helf height Install C6 Outer Glass Shelves on the shelf pins tilting the glass slightly to avoid hitting side panels Tilt and install C7 Inner Glass Shelf inside the cabinet Use T3 Leveler Wrench to level the cabinets C6 C6 C6 C7 T3 T1 H11 ASSEMBLY STEP 10 INSTALL SHELVES AND LEVEL PART DESCRIPTION QTY T1 PHILLIPS SCREWDRIVER 1 T3 LEVELER WRENCH 1 H11 SHELF PIN 16 ...

Page 18: ...swing to the right Remove the 2 screws holding each hinge plate to the side of the cabinet using T1 Phillips Screwdriver and flip the door top becomes bottom and attach to the threaded holes on the opposite side using the same screws Proceed to page 30 ASSEMBLY PART DESCRIPTION QTY T1 PHILLIPS SCREWDRIVER 1 CHOOSE DOOR POSITION FINE TUNING ...

Page 19: ...de may be assembled on the floor stood up and carefully positioned It is also possible to assemble 1 unit stand it up and add additional units to it Every configuration requires 1 base unit and then additional units Base units come with 2 end panels and each add on unit always includes 1 inner panel 5801 5802A 5801A 5801 5801A 5802 5802A 5801 5802A 5802 5801A CONFIGURATIONS ...

Page 20: ...llowing pages will show how to assemble a kit of 2 units shown below which is a 5802 and a 5801A Your configuration may differ but the assembly method will be the same 5802 Base 5801A Add on HARDWARE AND COMPONENTS HYBRID KIT End Panel Inner Panel End Panel ...

Page 21: ...tach C3 Cabinet Blocks to a C1 End Panel and a C2 Inner Panel using H1 Screws and T2 Hex Driver PART DESCRIPTION QTY T2 HEX DRIVER 1 H1 SCREW 4 per unit C3 CABINET BLOCK 2 per unit H1 H1 H1 H1 H1 H1 C3 C3 C3 C1 C2 ASSEMBLY STEP 1 ATTACH CABINET BLOCKS TO PANELS ...

Page 22: ...and C2 Inner Panel Screw H2 Cam Bolts into the threaded holes using T1 Phillips Screwdriver and push H3 Wooden Dowels into the outer holes C1 C2 STEP 2 INSTALL CAMS AND DOWELS ASSEMBLY PART DESCRIPTION QTY T1 PHILLIPS SCREWDRIVER 1 H2 CAM BOLT 4 per unit H3 WOODEN DOWEL 8 per unit H2 H3 H3 H3 H3 H2 ...

Page 23: ... Top Panel making sure that the hole on the side of the barrel nuts align with the holes on the edges of the panel H4 H4 H4 H4 H4 C4 C4 Align hole 5802 5801 C4 H4 H4 H4 H4 NOTE Look into the side hole of the barrel nuts and make sure the set screw is not blocking the hole If the hole is blocked unscrew set screw a few turns until the hole is clear which will allow the cam bolts to enter ...

Page 24: ...o make sure the barrel nut is aligned with the side hole and make sure the set screw is loosened before insertion of the cam bolts Tighten barrel nuts using T1 Phillips Screwdriver with a clockwise turn Position cabinets as shown Make sure the door is facing upward C1 C4 Doors up C2 STEP 4 ATTACH TOP PANEL TO PANELS ASSEMBLY PART DESCRIPTION QTY T1 PHILLIPS SCREWDRIVER 1 Barrel nut Holes on this s...

Page 25: ... is against the C3 Cabinet Blocks carefully open the cabinet doors and attach the C5 Cabinet to C1 End Panels and C2 Inner Panels using 8 H1 Screws per cabinet and tighten with T2 Hex Driver ASSEMBLY STEP 5 ATTACH CABINET PART DESCRIPTION QTY T2 HEX DRIVER 1 H1 SCREW 8 C3 C5 H1 H1 H1 H1 H1 C1 C2 ...

Page 26: ...their base Carefully lift and slide into position as a peninsula extending perpendicular to a wall 6A 2 Inline Against Wall Option A Attaching your Linea Cabinet to the wall is required to ensure your safety Use painter s tape to mark at least 1 upper back corner of the unit as shown It is recommended to attach the 2 outer corners of multiple units 6B 2 Perpendicular Variation Option B Attaching y...

Page 27: ...n the wall using a pencil Drill holes at these locations for wall inserts Choose H8 or H9 Wall Anchors appropriate for your wall type Insert H8 or H9 Wall Anchors into the holes and attach H5 Wall Brackets to the wall using H7 Anchor Screws Sheetrock Anchor Choose wall anchors based on your walls Plaster Brick Block Anchor H7 H7 H5 H8 H9 H8 H9 H8 H9 PART DESCRIPTION QTY H5 WALL BRACKET 2 H7 SCREW ...

Page 28: ... on a step ladder and slide one H6 Cabinet Bracket down into the slot in H5 Wall Brackets and tighten using H10 Bracket Screws and T2 Hex Driver Save the second H5 Wall Bracket for the final unit in the inline assembly PART DESCRIPTION QTY T2 HEX DRIVER 1 H6 CABINET BRACKET 2 H10 BRACKET SCREW 2 H6 H10 H6 H10 H6 H10 Inline Against Wall Perpendicular Variation ...

Page 29: ...ies using H1 Screws and T2 Hex Wrench Note If you assemble the final unit in the series this will be a C1 End Panel If you are attaching additional units this will be a C2 Inner Panel Attach C3 Cabinet Blocks and H1 Screws to both sides of the C2 Inner Panel PART DESCRIPTION QTY T2 HEX DRIVER 1 H1 SCREW 4 per unit C3 CABINET BLOCK 2 per unit H1 C3 H1 C1 or C2 ...

Page 30: ...e holes on the edge of C4 Top Panel If cams don t go into barrel nuts check to make sure the set screw is loosened before insertion of the cam bolts See page 23 Tighten barrel nuts using T1 Phillips Screwdriver with a clockwise turn STEP 10 INSTALL CAMS AND DOWELS STEP 11 ATTACH TOP PANEL ASSEMBLY ASSEMBLY PART DESCRIPTION QTY T1 PHILLIPS SCREWDRIVER 1 H2 CAM BOLT 4 per unit H3 WOODEN DOWEL 8 per ...

Page 31: ... ATTACH TOP PANEL TO DIVIDER PANEL With help from at least 1 other person carefully stand the top panel and end panel assembly onto its base and connect it to the C2 Inner Panel by sliding the dowels and cam bolts into the holes on the edge of the C4 Top Panel 2 PERSON TASK ...

Page 32: ...se painter s tape to mark at least 1 upper back corner of the last unit in the series as shown If this is the final unit in the series follow steps 13 15 to connect to the wall If you will be attaching additional units skip to step 16 Remove add on panel Painter s tape ...

Page 33: ... wall using a pencil Drill holes at these locations for wall inserts Choose H8 or H9 Wall Anchors appropriate for your wall type Insert H8 or H9 Wall Anchors into the holes and attach H5 Wall Brackets to the wall using H7 Anchor Screws Sheetrock Anchor Choose wall anchors based on your walls Plaster Brick Block Anchor H7 H7 H5 H8 H9 H8 H9 H8 H9 PART DESCRIPTION QTY H5 WALL BRACKET 2 H7 SCREW 4 H8 ...

Page 34: ...ly stand the top panel and end panel assembly onto its base and connect it to the C2 Inner Panel by sliding the dowels and cam bolts into the holes on the edge of the C4 Top Panel Install second wall bracket if this is the final unit 2 PERSON TASK H6 H10 PART DESCRIPTION QTY T2 HEX DRIVER 1 H6 CABINET BRACKET 1 H10 BRACKET SCREW 1 ...

Page 35: ...MBLY STEP 16 INSTALL CABINET With the help of at least 1 other person carefully slide the C5 Cabinet onto the C3 Cabinet Blocks Slide the cabinet back until the door is flush with the front edges of the C1 End Panel and C2 Inner Panel 2 PERSON TASK C2 C5 C1 or C2 ...

Page 36: ...A Carefully open the cabinet door s and attach the C5 Cabinet to C1 End Panel and C2 Inner Panel using 8 H1 Screws and tighten with T2 Hex Driver STEP 17 ATTACH CABINET ASSEMBLY PART DESCRIPTION QTY T2 HEX DRIVER 1 H1 SCREW 8 H1 H1 H1 ...

Page 37: ...oose preferred interior shelf height Install C6 Outer Glass Shelves on the shelf pins tilting the glass slightly to avoid hitting side panels Tilt and install C7 Inner Glass Shelf inside the cabinet Use T3 Leveler Wrench to level the cabinets To change 5801 door hinges see page 18 C6 C6 C6 C6 C6 C6 C7 C7 T3 T1 H11 PART DESCRIPTION QTY T1 PHILLIPS SCREWDRIVER 1 T3 LEVELER WRENCH 1 H11 SHELF PIN 16 ...

Page 38: ...ou can modify the orientation of the cabinet doors to make sure that they hang perfectly within your cabinet Use a T1 Phillips Screwdriver to adjust the door hinges n By adjusting Screw 1 the door will move LEFT or RIGHT within the frame Make minor adjustments at both top and bottom hinges for best results n By loosening both Screws 2 on both hinges the door can move UP or DOWN Retighten the screw...

Page 39: ...wel Do not use glass cleaner on wood If moisture remains dry the surface with another cloth If needed a gentle non abrasive cleanser may be used but be sure to wipe away all cleaner residue and dry the surface with a cloth BDI s wood finishes feature natural hardwood solids and veneers Wood is a product of nature and unlike man made materials that can be manufactured to strict and consistent speci...

Page 40: ...r workmanship BDI will repair or replace the aforementioned product part or component with a comparable product part or component The decision to repair or replace will be at BDI s sole discretion BDI Home Theater Furniture Office Furniture Modular Systems Tables and other furniture pieces are warranted for three 3 years from the date of purchase as shown on your sales receipt The warranty period ...

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