BCS PowerSafe 770HY Operating Instructions Manual Download

Page: 23 / 28

BCS 770HY Two Wheel Tractor Power Unit

TWT770HY/PU/0221

Page 23

Troubleshooting Guide

PROBLEM

POSSIBLE CAUSE

REMEDY

Unable to select gear

Pressure washing has removed

lubrication of gear lever detent

ball.

Grease the detent ball and

quadrant.

Unable to pull engine over

Machine has been tipped on side

for cleaning and engine oil has

filled the cylinder bore causing a

hydraulic lock.

Remove spark plug and air filter.

Stand to one side and pull over

engine to clean out oil. Change

engine oil and air filter. Clean spark

plug.

No drive to wheels or

working implement

Check gearbox oil level.

Top up if necessary with SAE

15w/40 oil (see page 20).

Cable adjustment required.

See OPC Operating Cable

Adjustment on page 24 for details.

Engine smokes

There may be petrol in the engine

oil due to fuel tap being left on

during transportation.

Change engine oil.

Contaminated air filter.

Replace element.

Summary of Contents for PowerSafe 770HY

Page 1: ...s Before commissioning the machine read operating instructions and observe warning and safety instructions PLEASE ALSO READ ORIGINAL BCS INSTRUCTION MANUAL PowerSafe Two Wheel Tractors Manufactured by BCS S p A Model 770HY ...

Page 2: ...ents Page 13 Attaching Implements Page 14 To Start the Machine Honda Petrol Engine Page 16 To Start the Machine Yanmar Diesel Engine Page 18 Operation To Stop Engine Page 19 Maintenance Guide Storage Page 20 Service Information Page 22 Maintenance Programme Sound Vibration Levels Page 23 Troubleshooting Guide Page 24 OPC Operating Cable Adjustment Page 25 Risk Assessment Page 26 Service Record Pag...

Page 3: ... fumes can cause sickness or death If it is necessary to run an engine in an enclosed area use an exhaust pipe extension to remove the fumes Always try to work in a well ventilated area Caution Never touch moving pulleys or belts They can be very dangerous Never undertake maintenance with engine running A burst which separates the tyre from the rim parts can cause serious injury or death Prevent b...

Page 4: ...protection DANGER Machine rollover don t use this machine on slopes greater than 30 58 WARNING SHARP PARTS Keep hands and feet away Do not operate with people near the machine foreign bodies may be ejected by blades or rotating parts generating a danger Keep people away Remove the key and read the instruction manual before attempting to carry out any maintenance or repairs to the machine Safety Sy...

Page 5: ...ngerous and lethal Can explode Caution Danger An exploded tyre can cause serious injuries or death Danger The fuel is highly flammable Do not refuel when the engine is on Turn off the engine Let the muffler cool down Do not refuel while smoking or in the vicinity of naked flames or sparks Handle and store the fuel with care Danger Never touch moving pulleys and belts Can cause serious accidents to...

Page 6: ...ents with the forwards or backwards lever To avoid the danger of toxic exhausts do not use the engine indoors when turned on Fill the fuel tank before starting up the engine Only refuel outdoors Always turn off the engine Stay away from sparks or flames Do not smoke Do not remove the fuel tank cap when the engine is hot Safely close the tank cap and the fuel containers Avoid fuel leaks After havin...

Page 7: ... muffler exhaust manifolds battery tank area and fuel pipes free from grass leaves dust etc Danger Do not store the machine in buildings where fuel fumes could come into contact with flames sparks and unsheathed electrical wires Always replace the worn or damaged mufflers Keep the fuel in designated containers Never keep the fuel in food grade containers Pay particular attention to persons and occ...

Page 8: ...e labels must be kept clean from dust and mud Labels must always be clearly visible and legible Labels must be replaced if they are missing or illegible In the case of a replacement part or implement for the machine or replacement of any components that were originally equipped with labels it is imperative that the labels are present so they must be replaced if they are missing or illegible The la...

Page 9: ... Slow fast speed 6 PTO engagement 7 Throttle control 8 PowerSafe operation 9 Raise lower handlebar 10 Foward reverse indicator 11 Unlock the parking brake 12 Hot surfaces 13 Risk of explosion 14 Filter maintenance 15 Decompression diesel engine 16 Engine operation diesel engine 17 Made in Italy 18 BCS logo 19 770HY model 20 Differential lock 21 PowerSafe logo ...

Page 10: ...handlebar stem to the operating position and fit the handlebars check operation and routing of cables 3 Fit the wheels ensuring the correct rotation see diagram and check the tyre pressures 20psi 4 Fit the gearbox dipstick 5 Check the engine oil level 6 Follow the instructions in both this manual and the original BCS manual to run the machine ...

Page 11: ...AR LEVER the location of different gears are shown on the selector E PTO LEVER there is a safety device that prevents engagement with reverse gear F THROTTLE LEVER G HANDLEBAR HEIGHT ADJUSTMENT LEVER H STEERING COLUMN SWIVEL LEVER L FORWARD REVERSE LEVER always engage the clutch before engaging this lever M DIFFERENTIAL LOCK LEVER N PARKING BRAKE LEVER O RIGHT BRAKE LEVER P LEFT BRAKE LEVER B O P ...

Page 12: ... adjustments then this should be done via the adjusting screws below or on the handlebar PowerSafe clutch cable adjustment fig 3a 1 Brake cables adjustment fig 3b 2 Throttle cable adjustment fig 3c 3 Engine stop cable adjustment fig 3c 5 Engine RPM adjustment fig 3c 6 see engine manual Forward reverse knob cable adjustment fig 3d 4 Fig 3d 4 Fig 3b 2 Fig 3a 1 Fig 3c 6 3 5 ...

Page 13: ...age 13 Attaching Implements Implements are either mounted directly to the flange fig 4a 1 or coupled with the quick release assembly fig 4b 2 It is important that nuts fig 4b 3 which fasten the implement and the bushing are well tightened Fig 4a Fig 4b 2 3 1 ...

Page 14: ... to poor quality and poor preservation of the fuel by the owner of the machine Never re fuel when the engine is hot or running Leave 1 air space in the fuel tank Check that the air filter is clean if not then it must be cleaned or replaced Check that safety equipment including guards is clean and free from obstructions Check that the handlebar adjustment is working by using the lever fig 2 H and m...

Page 15: ...adually move it to the OPEN fig 5g position as the engine warms up For electric start engines Turn the key to the START position fig 5f and hold it there until the engine starts If the engine fails to start within 5 seconds release the key and wait at least 10 seconds before operating the starter again IMPORTANT Using the electric starter for more than 5 seconds at a time will overheat the starter...

Page 16: ...sition fig 6a 1 Turn the engine speed control lever fig 6b 1 to the RUN position fig 6b 2 IMPORTANT Every 30 40 days start the engine and let it run for a few minutes to keep the injector and the pump operating and to prevent it from sticking For recoil start engines Push the decompression lever on top of the engine fig 6c 1 and release it The lever will automatically return to the original positi...

Page 17: ... the engine starts it will return to the ON position fig 6e 2 IMPORTANT If the engine fails to start wait until it comes to a complete stop before attempting to start it again Engaging the starter while the engine is still rotating will result in damage to the starter motor and flywheel IMPORTANT Wait at least 30 seconds before you attempt to start the engine again This pause will allow the batter...

Page 18: ...t by using the PTO lever E If the handlebars are positioned over the engine then pull the PTO lever E towards you If the handlebars are positioned over the implement then push the PTO lever E away from you Release clutch lever C slowly and fully keeping the red machine stop lever depressed as the machine will stop if released Move the throttle lever to the correct position for the implement you ar...

Page 19: ...op up with SAE 15w 40 gear oil see page 20 If the machine is not be used for a long period of time it is advisable to take the following precautions Empty the carburettor and fuel tank refer to engine manual for details Alternativelty add a fuel stabiliser Empty the engine of oil Petrol engine lubricate the cylinder with a few drops of engine oil through the plug hole then turn the engine over sev...

Page 20: ...achine for 2 3 minutes and recheck gearbox oil level top up as necessary using the correct oil as listed below Every 100 Hours of Work or 12 Months Change the gearbox oil by removing the gearbox drain plug fig 3 B Replace the gearbox oil filter fig 7 A part number 580C0268 Clean the gearbox drain plug and refit Fill gearbox using the correct oil and quantity as listed below Check the gearbox oil l...

Page 21: ...70HY PU 0221 Page 21 Service Information Gearbox Oil Quantities BCS 770HY approx 2 6 litres Gearbox Oil PowerSafe Clutch Use multigrade oil such as BCS Power Lube H3 SAE 15w 40 ACEA A3 08 B3 08 API SL CF API EC I VW 500 505 00 Fig 9 Fig 8 C D B ...

Page 22: ...x oil see page 20 X Grease gear speed detent ball X X Pressure washing machines remove lubricating grease as well as dirt It is imperative all linkages especially the gear speed lever detent ball are kept well greased otherwise they will become difficult to operate and cause damage DO NOT allow maximum engine speed to exceed 3600rpm Power Unit Petrol Engine Diesel Engine LAeq 1 LwA 2 m sec2 3 LAeq...

Page 23: ...he cylinder bore causing a hydraulic lock Remove spark plug and air filter Stand to one side and pull over engine to clean out oil Change engine oil and air filter Clean spark plug No drive to wheels or working implement Check gearbox oil level Top up if necessary with SAE 15w 40 oil see page 20 Cable adjustment required See OPC Operating Cable Adjustment on page 24 for details Engine smokes There...

Page 24: ... band or equivalent With the clutch lever and OPC levers depressed check by using finger pressure that the OPC operating arm on the PowerSafe clutch unit is not able to be rotated any further anti clockwise a firm stop should be able to be felt fig 12 If there is any anti clockwise movement of the OPC operating arm on the PowerSafe clutch unit a simple cable adjustment is required Using the cable ...

Page 25: ...eration before use Lacerations Medium Remove the spark plug cap before carrying out any maintenance or cleaning Always wear gloves when cleaning the working implement or removing debris Machine reversing and jamming operator against immovable object High Never reverse the machine with your back to a wall or similar object Burns High Be very careful or a hot exhaust Turn off the machine before refu...

Page 26: ...Safe oil filter replacement part number 580C0268 Check and or restore gearbox oil level SAE 15w 40 Signed Date Every 12 Months or 100 Hours whichever is sooner see page 20 Implement transmission oil replacement SAE 80w 90 EP Gear Oil Gearbox oil replacement SAE 15w 40 Engine oil replacement SAE 15w 40 Signed Date 24 Months or 200 Hours 36 Months or 300 Hours Signed Signed Date Date 48 Months or 40...

Page 27: ... its formation in 1943 when their founder developed a self propelled motor mower Tracmaster Ltd has been the UK distributor for BCS pedestrian equipment since 1984 Please ensure you read the original manufacturer s manual before operating this machine BCS S p A V le Mazzini 161 20081 Abbiategrasso MI Italy Tel 39 02 9482 1 Fax 39 02 9496 0800 Email info bcs ferrari it Website www bcsagri it IMPORT...

Page 28: ...r Ltd 2021 Specifications are subject to change without prior notice Tracmaster Ltd Units 6 7 Winterpick Business Park Hurstpierpoint Road Wineham Henfield BN5 9BJ Tel 44 0 1444 247689 www tracmaster co uk info tracmaster co uk ...

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