S-L-O-W-L-Y T
ur
nLP Cylinder V
alve
One Full T
ur
nS-L-O-W-L-Y
Tur
n Regulator
Valve ON
Turn COUNTER-CLOCKWISE
to Disconnect
Turn OFF
LP Cylinder.
Close Valve Fully
1
Turn OFF Regulator.
Close Valve Fully
2
Disconnect
Regulator
3
2
3
2
5
4
1
THE PURPOSE OF THIS SAFETY ALER
T SYMBOL IS TO A
TTRACT YOUR A
TTENTION
TO POSSIBLE
HAZARDS AS YOU ASSEMBLE AND USE THIS PRODUCT
.
THE PURPOSE OF THIS SAFETY ALER
T SYMBOL INDICA
TES F
AILURE TO FOLLOW W
ARNINGS COULD
RESUL
T IN FIRE OR EXPLOSION. P
A
Y CLOSE A
TTENTION TO THE INFORMA
TION WHICH FOLLOWS!
SAFETY SYMBOLS
The symbols and boxes shown below explain what each heading means. Read and follow all of the safety
war
nings and instructions contained in this manual and on the cooker
.
Carefully read and follow all W
ARNINGS, SAFETY PRECAUTIONS
and
OPERA
TING INSTRUCTIONS
contained in this manual and on the cooker
.
DO NOT skip any of the war
nings and instr
uctions!
SA
VE THIS MANUAL FOR FUTURE REFERENCE.
W
ARNING
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESUL
T IN FIRE OR EXPLOSION WHICH COULD
CAUSE PROPER
TY DAMAGE, PERSONAL INJUR
Y OR DEA
TH.
•This cooker is a high pressure gas appliance for OUTDOOR USE ONL
Y.
•This cooker does not have automatic ther
mostat controls so must be attended and monitored
at all times during use.
•Do not use a cooking vessel smaller than 12-inches diameter
.
•This cooker is not intended to be used to fr
y turkeys!
IF YOU SMELL GAS:
1.
Shut of
f gas to the appliance.
2.
Extinguish any open flame.
3.
Open lid.
4.
If odor continues, keep away from the appliance and immediately call your gas supplier or your
fire depar
tment.
•Do not store spare LP cylinder within 10 feet (3 m) of this appliance.
•Do not store or use gasoline or other flammable liquids or vapors within 25 feet (8 m) of this
appliance.
•When cooking with oil/grease, do not allow the oil/grease to get hotter than 350˚F (177˚C).
•Do not leave oil/grease unattended.
•Never operate this appliance unattended. A sober
, adult must attend and monitor this appliance
at all times during use.
•Never operate this appliance within 10 feet (3.0 m) of any str
ucture, combustible material or
additional gas cylinders.
•Never allow oil or grease to get hotter than 350˚F (177˚C). If temperature exceeds 350˚F
(177˚C), tur
n flame down to reduce heat. If temperature continues to rise, immediately tur
n
bur
ner or gas supply of
f. If oil/grease begins to smoke, regardless of temperature, immediately
tur
n bur
ner or gas supply of
f.
•Heated liquids remain at scalding temperatures long after the cooking process. Never touch
the cooking appliance until liquids have cooled to 115˚F (45˚C) or less.
NOTE TO CONSUMER
This LP Gas Cooker is a specialized high pressure gas appliance having greater heat output than traditional kitchen
stoves. It is referred to as
cooker
and
appliance
in this manual and on war
ning tags. This cooker does not have
automatic ther
mostat controls so must be attended and monitored at all times during use.
This LP Gas Cooker is for
OUTDOOR USE ONL
Y!
As with any cooking appliance, care must be taken to follow all Safety Precautions and Instructions in order to
achieve safe and satisfactor
y cooking results.
Restrict the use of this appliance to adults who can read, understand and follow the war
nings and instructions in
this manual, and on the cooker
. Safety Aler
ts alone cannot eliminate the hazards that they signal. Strict compliance
with these instructions, plus common sense operation, are primar
y accident prevention measures.
If having any doubts or concer
ns about your ability to use this product contact Bayou Classic
®
.
Should you still have concer
ns about operating this product, then do not use. Contact your dealer for retur
n and
refund.
Remember; Think Safety and Use Common Sense!
IF OIL OR GREASE FIRE OCCURS
In the event of an oil/grease fire, do not attempt to extinguish with water
. Immediately call your local
Fire Depar
tment. A T
ype BC or ABC dr
y chemical fire extinguisher may in some cases contain the fire.
If a fire occurs INSIDE THE COOKING VESSEL follow these steps.
•Tur
n off gas supply
.
•W
earing a protective glove, cover the pot with a lid. DO NOT re-open lid as the oil/grease fire could
re-ignite. Allow cooking vessel to cool down to 115˚F (45˚C) before opening lid.
If a fire occurs OUTSIDE THE COOKING VESSEL follow these steps.
•Tur
n off the gas supply if possible.
•W
earing a protective glove, cover the pot with a lid if possible.
•Call the local Fire Depar
tment if proper
ty damage is possible.
•Attempt to extinguish using a chemical fire extinguisher specified.
•Once fire is extinguished, DO NOT re-open lid as the oil/grease fire could re-ignite. Allow cooking vessel
to cool down to 115˚F (45˚C) before opening lid.
2
Outdoor gas appliances do not have automatic thermostat contr
ols
so must be attended and monitored at all times during use.
Safety Precautions & W
arnings
Remember: Think Safety and Use Common Sense!
Failure to follow these instructions could result in fire or explosion
which could cause pr
oper
ty damage, personal injur
y or death!
1
DO NOT FR
Y
TURKEYS
OWNER’S MANUAL
LP GAS COOKER
For Questions and Infor
mation call us at:
1-800-864-6194
•
Monday - Friday 7:30am - 4:30pm CST
KEEP THIS MANUAL FOR FUTURE REFERENCE
NOT FOR COMMERCIAL USE
Barbour Inter
national, Inc.
•
101 Cypress W
ay
•
Brandon, MS 39042
•
www
.thebayou.com
This manual is for Barbour Inter
national "Bayou Classic" products only
. If you are using
another manufacturer’
s product, refer to the manual supplied with that product.
3
GENERAL OPERA
TING
•This appliance does not have automatic ther
mostat controls so must be attended and monitored at all times
during use.
Even when bur
ner is set at a low flame, never leave the cooker unattended.
•This appliance has an open flame. In sunlight or other bright light, the flame may be almost invisible.
Use extreme caution keeping hands, hair and clothing away from the cooker
. Do not lean over the cooker
when lighting bur
ner
. Long hair and loose clothing can catch fire during lighting and operation.
•This is an A
TTENDED appliance, DO NOT leave this appliance unattended while heating oil,
grease or
water
, cooking food or when hot after use. Heated liquid can remain at scalding temperatures long after
cooking has ended.
•Keep children and pets away from the cooking area at all times. Carefully monitor all activity
around cooker
to avoid bur
ns or other injuries.
•This appliance will be hot during and after use. Use insulated oven mitts or gloves for protection
from hot
sur
faces or splatter from cooking liquids. Always wear closed toe shoes while cooking with this appliance.
•Use caution when walking or standing near cooker as splattered oil may have created a slick
sur
face. Do
not walk between cooker and propane tank as this creates a trip hazard. T
ripping over the hose could
over
tur
n the cooker causing severe bur
ns.
•A
void bumping of or impact with the appliance to prevent spillage or splashing of hot cooking
liquid which
can cause sever bur
ns.
•DO NOT move the appliance when in use. Allow cooking vessel to cool down to 115˚F (45˚C)
before
moving, cleaning or storing.
•Should the cooker flame go out during use, tur
n all gas valves off. W
ait 5 minutes for gas to evacuate
before
re-lighting. See instructions in this manual for correct procedures.
•Never over
fill a cooking vessel with oil, grease or water
. Over
filled cooking vessels can boil
over and cause
a fire.
•After a period of storage or nonuse, check this appliance for gas leaks and bur
ner
obstructions before use.
See instructions in this manual for correct procedures.
•Sober adult operation ONL
Y!
The use of
alcohol, prescription or nonprescription drugs may impair the ability
to properly assemble or safely operate this appliance.
•DO NOT place an empty cooking vessel on the cooker while in operation as it could melt.
Use caution when
placing anything in a cooking vessel while the appliance is in operation.
•When cooking with oil/grease, have a T
ype BC or ABC fire extinguisher readily accessible.
•This appliance is not intended for and should never be used as a heater
.
•Do not use this cooker for other than its intended purpose.
•Never use glassware, plastic, or ceramic cookware on this appliance.
•Only use replacement/accessor
y par
ts manufactured by Barbour Inter
national, Inc.
•Combustion by-products from the use of this product contain chemicals known to the
State of Califor
nia to
cause cancer
, bir
th defects, or other reproductive har
m.
•This product contains a chemical(s) known to the State of Califor
nia to cause cancer
, bir
th defects
or other
reproductive har
m.
4
COOKING WITH OIL OR GREASE
• When cooking with oil or grease, a thermometer MUST be used for reasonable temperature reading.
Follow instructions for
proper testing, installation and use of a thermometer in this manual.
• Cooking oil pre-heat up to over-heat times can vary significantly with relatively small adjustments to regulator;
variable wind, ambient temperature, altitude, starting oil temperature, and type of cooking oil used.
• Carefully monitor temperature of cooking oil with your thermometer and adjust regulator control valve as
needed to prevent oil/grease from overheating.
• Never allow oil or grease to exceed 350˚F (177˚C). Oil or grease can ignite and catch fire at temperatures
above 350˚F (177˚C).
• Due to varying heating and cooking times, check your thermometer every 3 minutes to ensure cooking oil
does not exceed 350˚F (177˚C).
• High pressure cookers can typically heat 3 quarts of cooking oil/grease to 350˚F (175˚C) in 3 to 5 minutes.
• Even when burner is set at a low flame, never leave the cooker unattended. Cooking oil/grease will heat
up quickly.
• DO NOT use a lid when pre-heating or cooking with oil. Using a lid when frying greatly increases the
potential of over-heating the oil to ignition and fire.
• Smoking oil is an indication that the oil is too hot and may ignite. Regardless of thermometer reading,
if the oil/grease starts to smoke, turn OFF fuel supply to the burner and STOP COOKING IMMEDIATELY.
This indicates the thermometer is not working properly.
• Never overfill the cooking vessel with oil/grease or water. Follow instructions in this manual for establishing
proper liquid levels for cooking.
• When frying with oil or grease, all food products MUST be completely thawed and towel dried to remove
excess water. Failure to completely thaw and dry foods may cause oil or grease to overflow from cooking
vessel. If ice is present on the food, it means the thawing process is not complete and may cause a boil
over when placed into HOT oil causing a fire and severe burns.
• Never drop food or accessories into hot liquids. Wear protective gloves and S-L-O-W-L-Y lower food and
accessories into cooking oil in order to prevent splashing or overflow. Be careful when removing food from
oil. It is hot and could cause burns.
• In the event of rain, snow, hail, sleet or other form of precipitation while cooking with oil, cover the cooking
vessel and immediately turn off the burner and gas supply. DO NOT MOVE cooker or cooking vessel.
5
PLACEMENT OF COOKER - CONTINUED
• Keep the cooking area clear and free of any combustible material such as household chemicals, paint,
gasoline and other flammable vapors and liquids. Do not store or use gasoline or other liquid/aerosols
with flammable vapors within 25 feet (7.5m) of this cooker.
• Prior to lighting the burner, check wind direction for placement of cooker
DOWNWIND
from upright
LP cylinder. The cooker must be
DOWNWIND
and at least 20" away from the LP cylinder to keep heat away
from LP cylinder.
• Check that gas supply hose does not contact surfaces that may become hot during use.
• Installation of this product must conform with local codes or, in the absence of local codes, with the National
Fuel Gas Code. ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA
58, Natural Gas and Propane Installation Code, CSA B149.1, Propane Storage and Handling, CSA B149.2,
or the Standard for Recreational Vechicles, ANSI A119,2/NFPA 1192 and the Recreational Vehicle Code,
CSA z240 RV series.
20 in.
Minimum
10 ft.
Clearance
ANY
COOKER
MODEL
6
910
11
12
13
14
15
16
17
18
19
SAFETY ALER
TS, ASSEMBL
Y & OPERA
TING INSTRUCTIONS
GENERAL MAINTENANCE & STORAGE
PLACEMENT OF COOKER
•
This cooker shall be used OUTDOORS ONLY.
DO NOT use in a building, home, garage, balcony, porch,
tent or any other enclosed area. Gas cookers shall not be used on or under apartment, condominium
balcony or deck. DO NOT install or use in or on recreational vehicles or boats.
• DO NOT operate this Gas Cooker closer than 10 feet (3m) from any combustible materials including walls
or railing, or under overhead construction and tree branches as these materials could ignite should oil/grease
fire occur.
• The cooker must be positioned on a level, stable, noncombustible surface such as brick, concrete or dirt.
Do not position cooker on wood, asphalt or plastic which may burn, blister or melt.
To check your local codes, see your local LP gas dealer or natural gas company
. This cooker is not intended to be
connected
to a natural gas supply line.
When purchasing or exchanging a cylinder for your gas cooker
, it must be constructed and marked in accordance with the
specifications for LP gas cylinders by the U.S. Depar
tment of T
ranspor
tation (DOT) or the National Standard of Canada,
CAN/CSA-B339, Cylinders, Spheres and T
ubes for the T
ranspor
tation of Dangerous Goods as applicable with a listed
over
-filling device (OPD).
The cylinder must also be equipped with:
• A shut-off valve ter
minating in a T
ype-1
gas cylinder valve outlet.
• A T
ype-1 valve that prevents gas flow
until a positive seal is obtained.
• An arrangement for vapor withdrawal.
• A collar to protect the cylinder shut-off valve.
• A safety relief device having direct communication
with the vapor space of the cylinder
.
• A listed Over
-filling Prevention Device (OPD).
•A protective cap on cylinder T
ype-1 Outlet.
LP GAS CYLINDER SPECIFICA
TIONS
NOT SUPPLIED WITH THIS COOKER
A.
DO NOT store a spare LP cylinder under or near
a gas cooker appliance.
B.
Never fill the cylinder beyond 80% full.
C.
If the infor
mation in (A) and (B) are not followed exactly
, a fire causing death or serious
injur
y may occur
.
This appliance can produce carbon monoxide
which has no odor
.
Using it in an enclosed space can kill you.
Never use this appliance in an enclosed space such as a camper
, tent,
boat, car or home.
CARBON MONOXIDE HAZARD
MODEL
#SP31/SS31
GENERAL MAINTENANCE & STORAGE
Intense heat from the cooker will bur
n away paint from par
ts of the frame, windscreen flashing, and flame
spreader
. T
his is nor
mal and will cause a slight 'odor' for a few minutes during the initial use. The exposed
steel will rust. Occasional care must be taken to prolong the life of your cooker
.1.
Before using this appliance to cook for the first time:
A. Light the cooker
.B. Run for 5 - 7 minutes and allow the cooker to bur
n away manufacturing oil and residue. It is nor
mal
to have a slight odor or smoke for a few minutes during the initial use.
2.
Store cooker in a dr
y place. Do not store outside exposed to weather
. Storage of a gas cooker
appliance indoors is per
missible only if the cylinder is disconnected. If storing cooker indoors, detach
and leave LP cylinder outdoors. LP cylinders must be stored outdoors out of the reach of children and
must NOT be stored in a building, garage or any other enclosed area.
3.
Occasionally spray exposed areas of steel cooker frame after it has cooled with high temperature
grill paint.
4.
Spray WD-40 on the bur
ner grid after it has cooled.
5.
For long ter
m storage, cover cast iron bur
ners, regulator hose assembly
, and jet tube in a plastic bag.
6.
Spiders and small insects have been known to spin webs inside the bur
ner tube.
Obstructions in the
bur
ner tube inter
fere with the flow and mixture of air and gas through the bur
ner
. A clogged bur
ner
tube may result in a fire beneath the appliance. If this happens, clean the bur
ner tube with a stiff,
bent wire.
7.
T
ur
n air control shutter to closed position after each use to reduce chance of insect intrusion.
8.
Do not tamper with or attempt repairs on the bur
ners, frames, regulator valves, or LP cylinder
. Allow
only qualified LP gas dealers to make repairs.
For replacement par
ts contact
Barbour Inter
national, Inc.
9.
Always close LP cylinder valve and regulator valve after use.
Always use and store LP cylinder
in an upright position. Never store or transpor
t LP cylinders in occupied enclosures.
10.
Check and tighten any loose hardware before each use.
12.
Inspect entire cooker including regulator hose assembly and bur
ner assembly before each use.
Replace any damaged or wor
n par
ts. Use only par
ts specified by Barbour Inter
national, Inc.
LIMITED W
ARRANTY
Barbour Inter
national, Inc. ("V
endor") warrants to the original retail purchaser of this g
as fr
yer/cooker
and no other person, that if
this gas fr
yer/cooker is
assembled and operated in accordance with the printed instructions accompanying it, then for a period of one (1) year from the d
ate of purchase, all par
tsin such gas fr
yer/cooker shall be free from defects in material and workmanship. V
endor may require reasonable proof of your date of purchase from an
authorized retailer or distributor
. Therefore, you should retain your sales slip or invoice. This Limited W
arranty shall be limited to the repair or replacement
of par
ts, which prove defective under nor
mal use and ser
vice and which V
endor shall deter
mine in its reasonable discretion upon examination to be defective.
Before retur
ning any par
ts, you should contact V
endor's Customer Ser
vice Depar
tment using the contact infor
mation listed below
. If V
endor confir
ms, after
examination, a defect covered by this Limited W
arranty in any retur
ned par
t, and if V
endor approves the claim, V
endor will replace such defective par
t without
charge. If you retur
n defective par
ts, transpor
tation charges must be prepaid by you. V
endor will retur
n replacement par
ts to the original retail purchaser
,freight or postage prepaid.
This Limited W
arranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, improp
er installation
or improper maintenance or ser
vice by you or any third par
ty
, or failure to per
for
m nor
mal and routine maintenance on the gas fr
yer/cooker
, as set out in
this owner's manual. In addition, the Limited W
arranty does not cover damage to the finish, such as scratches, sur
face chips and cracks, discoloration, rust
or other weather damage, after purchase.
This Limited W
arranty is in lieu of all other express warranties. V
endor disclaims all warranties for products that are purchased from sellers other that authorized
retailers or distributors. AFTER THE PERIOD OF THE ONE (1)-YEAR EXPRESS W
ARRANTY
, VENDOR DISCLAIMS ANY AND ALL IMPLIED W
ARRANTIES,
INCLUDING WITHOUT LIMIT
A
TION THE IMPLIED W
ARRANTIES OF MERCHANT
ABILITY AND FITNESS FOR A P
AR
TICULAR PURPOSE. FUR
THER, VENDOR
SHALL HA
VE NO LIABILITY WHA
TSOEVER TO PURCHASER OR ANY THIRD P
AR
TY FOR ANY SPECIAL, INDIRECT
, PUNITIVE, INCIDENT
AL, OR CONSEQUENTIAL
DAMAGES. V
endor assumes no responsibility for any defects caused by third par
ties. This Limited W
arranty gives the purchaser specific legal rights; a
purchaser may have other rights depending upon where he or she lives. Some jurisdictions do not allow the exclusion or limitatio
n of special, incidental or
consequential damages, or limitations on how long a warranty lasts, so the above exclusion and limitations may apply to you.
Vendor does not authorize any person or company to assume for it any other obligation or liability in connection with the sale, i
nstallation, use, removal,
retur
n, or replacement of its equipment, and no such representations are binding on V
endor
.
REGULA
TOR HOSE ASSEMBL
Y
High Pressure
W
ater
TROUBLE SHOOTING TIPS
Sometimes the bur
ner does not light or has a only a meager match flame. Other times, the flame blows
out, bur
ns yellow
, or there is a flame inside the bur
ner tube. These symptoms are common and easy to
remedy
.
The following T
rouble Shooting Tips cover most questions and problems associated with outdoor
gas cooker appliances. Save this manual for future reference.
SYMPTOM #1:
Bur
ner lights but the flame remains ver
y small and will not increase for heat-up and cooking.
CAUSE:
Both LP cylinder and regulator couplings contain an
EXCESS FLOW
safety device that shuts off 90 percent
of gas flow should the hose be cut ot severed.
Sometimes this safety device can be activated when lighting
the bur
ner
.
Opening the cylinder valve
too quickly
can create the rapid flow of gas that activates the excess
flow safety device.
POSSIBLE SOLUTION:
Repeat
Lighting Instr
uctions
steps 1 through 4 on
on pages 14 - 15. Follow lighting instructions and
be cer
tain to S-L-O-W
-L-Y open cylinder valve
one full tur
n
, then S-L-O-W
-L-Y open regulator
control valve when lighting.
SYMPTOM #2:
Bur
ner will not light.
CAUSE:
Blockage in bur
ner from insects, spider webs, dir
t dobber or wasp nests and debris.
This is a frequent problem in the Deep South.
POSSIBLE SOLUTION:
Clean bur
ner to remove spiders, insect nests and other debris.
1.
T
ur
n gas OFF at LP cylinder valve and at regulator control knob.
2.
Disconnect regulator hose assembly from bur
ner and remove air control shutter
.3.
T
ur
n cooker frame upside down. Disconnect retaining nut from bur
ner suppor
t bar
, then remove
bur
ner from frame.
4.
Loosen and disconnect central bolt from bur
ner
and remove flame spreader from bur
ner cup.
NOTE: W
ear eye protection when cleaning bur
ner
.
5.
Use a narrow bottle brush or a stiff wire bent into a small hook
to run through the bur
ner tube. Push the bottle brush or bent wire
back and for
th through the bur
ner tube.
6.
Hold the bur
ner with the tube facing down and spray water
from a garden hose into the opening in the bur
ner cup.
7.
It may be necessar
y to repeat steps 5 & 6 until water flows freely out of the bur
ner tube.
8.
W
ire brush entire sur
face of bur
ner to remove
food residue and dir
t.9.
W
ire brush bottom of flame spreader and side por
ts to be cer
tain all grooves are free of debris.
10. Re-assemble flame spreader and air shutter on bur
ner
. Reinstall bur
ner
, heat shield and locking nut
on suppor
t bar inside cooker stand. Re-connect hose to bur
ner
.11. If bur
ner is damaged, a replacement bur
ner can be purchased.
4
6
Stif
f Wire
with Hook
BG10
Bur
ner
HOW TO REIGNITE
Follow steps 1 - 4 on previous page, to reignite burner. Use caution when re-lighting the burner, as hot oil from cooking vessel
may have splattered and run down the sides of the unit creating a slick surface. Use caution not to touch the cooker or cooking
vessel when re-lighting the burner.
CONNECTING REGULA
TOR HOSE ASSEMBL
Y TO COOKER
WHEN TO PERFORM A LEAK TEST
• After assembling your cooker and before lighting for the first time, even if purchased fully assembled.
• Ever
y time the LP gas cylinder is refilled or if any of the gas components are replaced.
• Any time your cooker has been moved.
• At least once per year or if your cooker has not been used for more than 60 days.
GAS LEAK TESTING
To prevent fire or explosion hazard:
• DO NOT smoke or per
mit ignition sources in the area while conducting a leak test.
• Per
for
m test OUTDOORS only in a well ventilated area.
• Never per
for
m a leak test with a match or open flame.
• Never per
for
m a leak test while the cooker is in use or while cooker is still hot.
GAS LEAK TEST INSTRUCTIONS
Note:
The gas leak test must be per
for
med in an area that has adequate lighting
in order to see if bubbles are developing.
DO NOT
use a flashlight
to check for bubbles.
1.
Create a mixture of 50% water and
50% liquid no-ammonia base
dishwashing soap.
2.
Tur
n the
gas cylinder valve to the OFF position (clockwise).
Then tur
n regulator control knob to OFF position
(as indicated on knob).
3.
To tur
n ON the fuel supply
, tur
n the cylinder valve
knob one tur
n
in the ON direction or OPEN direction. Gas will flow through
and stop at the regulator
.
4.
Using a clean brush or spray bottle, apply the soap water mixture
to the following:
Cylinder V
alve to Cylinder
Connection Nut to Cylinder V
alve
Back side of Connection Nut to Brass Nipple
Control Knob on Regulator
Regulator connection to Gas Supply Hose
LP Cylinder W
elds
Full length of Gas Supply Hose
Gas Supply Hose connection to Bur
ner Assembly
5.
Check each place
A - F
for growing bubbles
which indicates a leak.
6.
Next, tur
n ON regulator control knob to per
mit
gas to pass
through the hose. Check each place listed for growing bubbles,
G & H
, which indicates a leak.
NOTE: Do not allow gas to flow
more than 5 - 10 seconds while checking for leaks, and then
tur
n of
f gas supply at the cylinder
. During this process, gas will be
flowing out the bur
ner into the air
.
7.
Tur
n OFF gas cylinder valve (clockwise) on LP Gas Cylinder
.
8.
Tur
n regulator control knob to OFF position.
9.
Tighten any leaking connections.
10. Repeat soap water mixture test until no leaks are detected.
DO NOT use cooker if gas leaks cannot be stopped.
11. If no leaks are detected, leave the gas supply at cylinder valve
and regulator tur
ned off untill you are ready to use product.
12. W
ash off soapy residue with cold water and towel dr
y.
13.
W
ait 5 minutes to allow all gas to evacuate the area
before lighting bur
ner
.
GAS LEAK TEST
The Regulator Hose Assembly is a pre-assembled unit.
Do not take apar
t. Simply connect the regulator hose
assembly to the LP gas cylinder and to the cooker
. An
adjustable wrench is needed when attaching the hose to
the bur
ner
. V
isually inspect the regulator hose assembly
prior to each use. If there is evidence of abrasion, wear
,
cuts or leaks, the hose must be replaced prior to the
appliance being put into operation.
This Instruction Manual contains impor
tant infor
mation necessar
y for the proper
assembly and safe use of this appliance. Y
ou must carefully read and follow all war
nings and
instructions in this manual before assembling and using this appliance.
ASSEMBLY INSTRUCTIONS
READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING
YOUR COOKER.
Inspect contents in the box to ensure all parts are included and undamaged.
FOR MISSING PARTS OR ASSISTANCE, PLEASE CALL 1-800-864-6194 M-F 7:30am - 4:30pm CST.
Proof of purchase will be required.
TOOLS REQUIRED:
Adjustable Wrench
PARTS INCLUDED:
Model #SP31/SS31
Phillips Head
Screwdriver
1- Round Frame
3- Legs
1 - Burner with
Locking Nut
1- Air Shutter
1- Spring
NOTE:
BG10 Burner
may have Air Shutter attached with
screws instead of using a Spring.
3 - Long Bolts
7 - Locking Nuts
1 - Burner Support Bar
1 - Heat Shield
4 - Short Bolts
1. Remove components from the box and packing.
Turn base frame
upside down
as shown.
Assemble cooker while in this upside down
position.
2.
Mount Burner Support Bar
- Line up holes in support
bar to the holes in the frame as shown. Attach
bolts and nuts as shown. Wrench tighten.
3.
Attach Burner and Heat Shield to Support Bar
Remove locking nut from bottom of burner. Turn
burner upside down as shown. Position long end
of burner above large "U" in the frame. Position
body of burner below support bar as shown. Line
up burner bolt to center hole in support bar. Insert
the bolt through the support bar. Place heat shield
over bolt. Attach locking nut and wrench tighten.
4.
Attach Legs to Base Frame
- Slide legs on frame
to match holes. Insert and hand tighten all bolts
and nuts.
NOTE:
You will wrench tighten leg bolts
at a later stage.
5.
Attach Hose to Burner
- Refer to Connecting
Regulator Hose Assembly to Cooker on page 12.
NOTE:
Do not over tighten brass hose connector
to burner.
The air control shutter must be able to
easily turn for adjustment of flame quality. If you
have over tightened the brass hose connector to
the burner and the shutter cannot turn, then unscrew
the brass hose connector until the shutter can be
easily turned...
Very Important!
6. Return frame to upright position. Wrench tighten
all leg bolts.
COOKER ASSEMBLY
Your cooker is equipped with a T
ype-1 connection device
with the
following features:
1.
The system will not allow gas flow from the cylinder
until a
positive connection
to the cylinder valve has been made.
NOTE:
The cylinder valve must be tur
ned off (clockwise) before any
connection is made or removed.
2.
A
GAS FLOW LIMITING DEVICE
, when activated, restricts the
flow of gas to 10 cubic feet per hour
.
NOTE:
the flow limiting device is a safety feature that
can be activated
when attempting to light cooker
. If this occurs, refer to
Trouble Shooting
on pages 16 - 17 for proper remedy
.
3.
After cooking is finished and cylinder valve is tur
ned off; tur
n the
Regulator Control Knob
counter
-clockwise
to the
OFF
position.
This will reduce possibility of activating the
Gas Flow Limiting Device
the next time you light the cooker
.
REGULA
TOR HOSE ASSEMBL
Y
•Use only the regulator hose assembly that is supplied with
this appliance.
Clean and inspect the hose before each use of the cooker
. If there is evidence
of abrasion, wear
, cuts or leaks, the hose must be replaced prior to the cooker
being put into operation. Replace regulator hose assembly at least ever
y two years.
This par
t can be purchased by contacting www
.thebayou.com.
•Refer to instructions for connecting regulator hose assembly to LP gas cylinder
and bur
ner in this manual.
•
The valve on regulator hose assembly controls flame intensity only
. It is not an ON/OFF valve. Use LP Cylinder V
alve
to tur
n gas ON and OFF
.
TYPE-1
Connector
Coupling Nut
Regulator
Valve
For connection to
LP Gas Cylinder
Brass Orifice
Connector
For connection
to Bur
ner
Follow the instructions exactly.
You should have already assembled hose/regulator to supply tank/cylinder and
cooker. You should have already leak checked the connections, as instructed in this manual, prior to attempting
to operate the cooker.
LIGHTING INSTRUCTIONS for BURNER COOKER
DO NOT stand with head, body or arms over the cooker when lighting. Loose clothing and hair can catch fire.
1
Look at the tank/cylinder valve knob and the top will be labeled with the direction you
need to turn it to OPEN (let gas flow) or CLOSE (shut gas flow off).
Make sure the tank/cylinder valve is in the OFF position.
Check this by rotating the valve in the CLOSE direction until it stops.
Look at the regulator control valve and the top will be labeled with the direction you
need to turn it to OPEN (let gas flow) or CLOSE (shut gas flow off).
Make sure the
regulator control valve is in the OFF position.
Check this by rotating the valve in the
CLOSE direction until it stops.
NOTE:
if the regulator control valve is left in the ON
position, the Gas Flow Limiting device may be activated when the tank/cylinder valve
is turned ON, which will limit gas flow and can prevent the cooker from lighting.
2
Turn on the fuel supply by S-L-O-W-L-Y rotating the tank/cylinder valve one full turn in
the OPEN direction.
HINT:
Turning the tank/cylinder valve quickly causes a sudden rush
of gas that sometimes activates the Gas Flow Limiting Device. To prevent this, always
rotate tank/cylinder valve S-L-O-W-L-Y.
3
NOTE:
The regulator control knob controls flame intensity only.
It is not an ON/OFF valve. Practice rotating the regulator
control knob to become familiar with flame adjustment.
6
Your burner has an air control shutter, rotate the shutter until a blue flame is
achieved.
In direct sunlight, flame may appear clear. If the air shutter is tightened
and will not utrn. Turn OFF the burner and loosen screws enough to turn the air
shutter and it will hold its position. Once ideal flame has been established, you
can tighten the screws fully.
WARNING:
never adjust a hot burner. Only adjust
when it is OFF and cool to touch.
Adjust the regulator valve for the desired flame height.
7
BURNER FLAME CHECK
Adjust flame height using regulator valve. Rotate air control shutter to achieve mostly blue flame.
The air control shutter mounted on the front of burner helps to control the amount of air that mixes
with the LP gas. A blue flame with little or no yellow flame indicates a proper air/gas mixture
and provides the best heat. Adjust the air control shutter until the desired flame is achieved.
NOTE:
Make sure the brass fitting on hose is screwed into the burner/air shutter and tightened
securely. Do not over-tighten as the air shutter needs to move freely in order to adjust air intake.
Check the attachment for proper connection everytime propane tank is connected to cooker.
HINT: Before lighting, turn air control shutter on the burner to an almost closed position. This increases the gas portion of the air/gas
mixture and makes the burner easier to light. After lighting, turn air control shutter to an open position to achieve a better flame.
If burner flame does NOT ignite immediately, or is accidentally extinguished, turn LP Gas Cylinder Valve clockwise to OFF. Then
turn regulator valve clockwise to OFF position. Wait 5 minutes for gas to evacuate before re-lighting, then repeat steps 1- 4 to
re-light. Always use caution when re-lighting as cooker frame and cooking vessel will be hot.
If the burner does not light within the first few attempts, there is a problem with the gas supply. Turn off the gas at the cylinder and
regulator.
DO NOT
attempt to operate the cooker until the problem is found and corrected.
Refer to Troubleshooting on Pages 16 - 17.
Position fireplace match or long lighter over the burner, then S-L-O-W-L-Y turn regulator control valve until
you hear gas HISSING from the burner.
Burner should light immediately.
CAUTION:
The flame may be difficult
to see in direct sunlight. Do not remove match or lighter until you are sure flame is lit.
Position hand
below burner
4
5
If flame fails to light within 3 - 5 seconds, turn off gas flow by rotating the regulator
valve in the CLOSE direction until it stops.
Allow gas to evacuate/dissipate before
attempting to relight the burner by repeating step 6.
NOTE:
If the cooker does not
light within the first few attempts, there is a problem with the gas supply. Turn off the
gas at the tank/cylinder and regulator. DO NOT attempt to operate the cooker until
the problem is found and corrected. Refer to troubleshooting section of this manual.
TURNING OFF COOKER AND DISCONNECTING HOSE
NOTE:
Turn off LP gas cylinder valve first
to prevent gas from being left in the regulator hose system under pressure.
1.
Turn OFF the LP gas cylinder valve
clockwise
until it stops.
2.
Turn regulator valve to the OFF position,
clockwise
until it stops.
3.
To disconnect Regulator Hose Assembly, turn the large coupling nut
counter-clockwise
by hand.
FOR OTHER PRODUCTS
BCA000153-000
1- 10 PSI Regulator
Hose Assembly