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Bayne THINLINE 1900-0571, Operation And Parts Manual, Page: 1 / 39

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Bayne THINLINE 1900-0571 Operation And Parts Manual Download Page 1

 

 

 

OPERATION AND PARTS MANUAL 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MODEL NUMBER : 

 

 

 

 

PART NUMBER : 

 

 

 

 

SERIAL NUMBER : 

 

 

 

 

 

 

 

BAYNE MACHINE WORKS, INC. 

PHONE:  864.288.3877 

 

910 FORK SHOALS ROAD 

TOLL FREE:  800.535.2671 

 

GREENVILLE SC, 29605 

FAX:  864.458.7519 

 

WEBSITE:  

www.baynethinline.com

 

E-MAIL: 

[email protected]

 

 

 

 

LICENSED UNDER ONE OR MORE OF 

THE FOLLOWING U.S. AND CANADIAN PATENTS: 

 

5,503,512 

4,773,812 

1,327,765 

5,447,405 

1,335,648 

5,308,211 

5,333,984 

5,826,485 

 

 

GRL 1110 3/8” KEYWAY 

1900-0571 

Summary of Contents for THINLINE 1900-0571

Page 1: ...RK SHOALS ROAD TOLL FREE 800 535 2671 GREENVILLE SC 29605 FAX 864 458 7519 WEBSITE www baynethinline com E MAIL sales baynethinline com LICENSED UNDER ONE OR MORE OF THE FOLLOWING U S AND CANADIAN PAT...

Page 2: ...ecifications 3 II THINLINE Installation Instructions 5 III THINLINE Operation Instructions 9 IV THINLINE Maintenance Instructions 10 V THINLINE Actuator Assembly Instructions 11 VI Trouble shooting Ch...

Page 3: ...rom the back of the mainframe to the front of the lifter depending on the types of arms used D The faceplate is normally at 45 degrees in the dump position and extends 10 to 12 from the back of the ma...

Page 4: ...or fast response to customer request J Two 2 year limited warranty from date of delivery on all units and models when properly maintained and operated within the recommended cycle time All lift units...

Page 5: ...n refer to the installation instructions included in the Tap In Kit manual for more detailed information I Mounting lifter on the truck 1 The truck should be emptied and cleaned before any installatio...

Page 6: ...re I 2 and hydraulic schematic Appendix A while performing the following steps figure I 2 1 Connect the hose from the UP port of the rotary actuator to the C port of the dual hand valve 2 Connect the...

Page 7: ...valve This valve is preset at the factory to operate with most containers However if the lifter seems to be crushing or loosing grip on your specific containers refer to figure I 3 while performing th...

Page 8: ...e the lifter and bleed all air from the hydraulic system 3 Place a cart on the lifter and operate to make sure there are no clearance problems and that the lifter engages the cart properly Make any ad...

Page 9: ...p arms are engaged around the cart 3 ACTUATOR DUMP The rotary actuator is cycled to dump the contents of the cart 4 ACTUATOR REVERSE The rotary actuator is reversed returning the cart to the ground 5...

Page 10: ...ent failure is contamination of the hydraulic fluid water chips dirt etc The Bayne THINLINE Lift System comes clean from the factory If removed be sure the hoses cylinder and fittings are clean before...

Page 11: ...which to assemble the Rotary Actuator Be sure that all parts are thoroughly clean and dry before starting assembly NOTE All torque values given apply to clean dry threads only Follow these directions...

Page 12: ...er races 10 with a mild solvent and dry completely Spray the inner race contact area shown in figure A 3 at each end of the pinion shaft and the inside diameter of the inner race thoroughly with LOCTI...

Page 13: ...up away from the table with the center line of the key ways pointing toward the center of the tapped hole shown in figure A 4 Center the pinion in the actuator body figure A 4 5 Coat the head portion...

Page 14: ...g down toward the table and very slightly back toward the mounting flanges on the actuator body as shown in figure A 6 figure A 6 7 Coat one end of the actuator tubes 3 fig A 13 around the seal area w...

Page 15: ...l port positioned to the left as shown in figure A 13 Using a rubber mallet tap the tube cap over the tubes until the tubes seat in the cap making sure that the seals remain in place 10 Place the tube...

Page 16: ...in the tube cap as shown in figure A 13 Attach the rack cap to the actuator body using the socket head bolts 22 fig A 13 and lock washers 26 Torque the bolts to 90 ft lb in the sequence shown in figur...

Page 17: ...gers to carefully press the seal completely into the groove as shown in figure A 11 Be careful not to score or scratch the sealing surface during the installation Install the bearing cap seal 15 and t...

Page 18: ...p 5 and back toward the mounting flanges on the actuator body Hand tighten only at this time 22 Install the rack cap extension tube assembly 29 fig A 13 between the 90 fitting in the rack cap and the...

Page 19: ...Document Number 1900 0571 Issue Date 05 21 13 Revision No 001 Page 19 of 39 ACTUATOR ASSEMBLY figure A 13...

Page 20: ...and is assembled into the rack cap Before starting the assembly of the Slowdown refer to the exploded parts drawing and parts list fig S 4 found at the end of these instructions to familiarize yourse...

Page 21: ...Treatment Screw the o ring plug 9 into the plunger housing 1 on top of the spring 4 and tighten to 30 in lb torque figure S 2 3 Coat the o rings on the plunger housing 1 fig S 3 and the o ring on the...

Page 22: ...Document Number 1900 0571 Issue Date 05 21 13 Revision No 001 Page 22 of 39 figure S 4...

Page 23: ...ssure too low 4 Faulty hand valve 1 Reduce loaded weight of cart 2 Check and adjust pressure relief on hand valve 3 Check and adjust pressure on truck system relief 4 Replace hand valve Lifter operate...

Page 24: ...1 Worn cylinder rod seal 1 Install cylinder seal kit Valve settings quit working after a period of time 1 Valves were adjusted with cool oil temperature 1 Adjust valves with oil at operating temperat...

Page 25: ...Document Number 1900 0571 Issue Date 05 21 13 Revision No 001 Page 25 of 39 APPENDIX A Assembly drawings and part numbers...

Page 26: ...Document Number 1900 0571 Issue Date 05 21 13 Revision No 001 Page 26 of 39...

Page 27: ...Document Number 1900 0571 Issue Date 05 21 13 Revision No 001 Page 27 of 39...

Page 28: ...Document Number 1900 0571 Issue Date 05 21 13 Revision No 001 Page 28 of 39...

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Page 39: ...Document Number 1900 0571 Issue Date 05 21 13 Revision No 001 Page 39 of 39...

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