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INSTRUCTIONS

Solo Innova
Page 1

Solo Innova

Wood-fired central heating boiler

Section

User guide

1

Adjustment

2

Installation

3

Technical specifications and circuit and system diagrams 4

Installation protocol

5

Instruktion Sprog/Nr./Rev/Dato

EN/137409/00/24-06-2002.

 

DANAK

 

Reg. no. 

Quality assurance system 

certified under 

 

DS/EN ISO 9001 

by 

Det Norske Veritas 

Danmark A/S 

We hereby declare that BAXI product type

Solo Innova

complies with the following EEC directives:

 

Council Directive 89/336/EEC of 3 May
1989 on the approximation of the laws of
the Member States relating to
electromagnetic compatibility as
amended by 92/31/EEC and 93/68/EEC

 

Council Directive 73/23/EEC of 19
February 1973 on the harmonisation of
the laws of Member States relating to
electrical equipment designed for use
within certain voltage limits as amended
by 93/68/EEC

Summary of Contents for Solo Innova

Page 1: ... EN ISO 9001 by Det Norske Veritas Danmark A S We hereby declare that BAXI product type Solo Innova complies with the following EEC directives Council Directive 89 336 EEC of 3 May 1989 on the approximation of the laws of the Member States relating to electromagnetic compatibility as amended by 92 31 EEC and 93 68 EEC Council Directive 73 23 EEC of 19 February 1973 on the harmonisation of the laws...

Page 2: ...TALLATION PROTOCOL BOILER SYSTEM 24 5 1 MEASURED AND SET VALUES 24 Specifications are subject to change without notice No responsibility can be accepted for printing errors INSTALLATION GUIDE for BAXI SOLO INNOVA boiler The SOLO INNOVA is used to generate hot water The permissible outflow temperature is 95 C and the permissible total excess pressure is 2 5 bar measured at the deepest point in the ...

Page 3: ...g 1 1 1 Control panel 2 Filling door 3 Primary air control 4 Secondary air control 5 Ash door 6 Sight glass 7 Exhaust stack 8 Cleaning damper 9 Induced draught fan 10 Type plate 11 Cooling spiral 12 Flue gas turbulators 13 Heat exchanger pipe 14 Filling chamber 15 Fuel tunnel Can be installed to left or right ...

Page 4: ...INSTRUCTIONS Solo Innova Page 4 ...

Page 5: ...gh it 1 1 6 Sight glass Combustion can be monitored through the sight glass 1 1 7 Exhaust stack An exhaust pipe is ducted to the chimney 1 1 8 Induced draft fan Ensures the required air supply for combustion 1 1 9 Cleaning damper Detachable cleaning damper for cleaning the heat exchanger pipe 1 1 10 Type plate Indicates factory no and type and other information required to order spare parts Factor...

Page 6: ...The guarantee is valid only when the system is connected to a buffer tank Complaints Please contact the technician dealer who installed supplied your boiler who will forward your complaint as required to the factory Complaints may also be addressed directly to the factory 1 2 Safety precautions 1 2 1 Responsibility The operator is responsible for running the boiler and complying with firing instru...

Page 7: ...r painted wood is unsuitable as fuel The Solo Innova is designed for forest wood Wood is an environmentally friendly fuel as it is CO2 neutral Briquettes Wood briquettes or straw can also be used as fuel e g with a diameter of 60 mm and a length of 50 100 mm Excessively small and compact pieces of wood or straw pellets are not suitable Coal Coal cannot be used as it becomes too compact and closes ...

Page 8: ...D MAKE THE BEST POSSIBLE USE OF THE RESERVOIR AND DO NOT ADD TOO MUCH WOOD See also 1 3 12 Waiting time and starting stopping of the fan do not give clean combustion It is also bad for the boiler as condensation will occur in the filling chamber causing corrosion in the steel walls 1 3 9 Adding wood 1 Switch on the fan with the switch on the control panel F Setting I 2 Press the door open switch 3...

Page 9: ...ximum Clean the boiler regularly see Section 1 7 Fig 1 3 13 1 1 3 13 Adjusting combustion The Solo Innova features primary and secondary air combustion for optimal burning Combustion is controlled with primary air adjustment 3 and secondary air adjustment 4 Both are normally 75 open Combustion is stable after about 45 minutes of operation and the secondary air may be turned off Observe the combust...

Page 10: ...rature is approx 100 C Wait until the boiler temperature has fallen to 75 C To switch on again unscrew the protective cap and push in the ejected pin I Thermostat 85 93 C Recommended set temperature 85 90 C To ensure that the temperature is not set at less that 80 C a stop screw is mounted under the knob N Reset switch The fan switches off automatically if the boiler has burned out and the boiler ...

Page 11: ...1 4 5 Load valve The thermostatic load valve enables the boiler to remain at a high temperature As the valve only opens at 65 C the boiler thermostat must be set higher i e fixed max 90 95 C The load valve is supplied as a separate valve or as a complete pipe complex ready for installation in the boiler See functional description of the load valve in Section 4 3 The guarantee is not valid unless a...

Page 12: ...Loss of pressure in the system Bleed the system and add water See Section 1 6 Maintenance Î Call a serviceman if the pressure continues to fall 4 The fan does not switch off although the min thermostat temperature has fallen below 90 C If the boiler is operated from cold the boiler temperature must reach normal operating temperature above 80 C to switch over the min thermostat If normal operating ...

Page 13: ...tral heating system can be protected against freezing with anti freeze but please note that this does not protect the cooling spiral If you desire protection against freezing we recommend calling a serviceman to add the anti freeze 1 6 3 Replacing the door seals 1 Remove the two pins and take off the door 2 Remove the old sealing with a screwdriver or a chisel 3 Clean the sealing groove 4 Press ne...

Page 14: ...em cleaned The ventilation holes in each side should be kept open Fig 1 7 2 1 7 3 Fan and air damper The impeller A Fig 1 7 2 must be inspected regularly and cleaned as necessary with a stiff brush about four times a year Please check carefully even a thin coating significantly reduces the air flow and must be removed When the exhaust stack is connected vertically directly under the chimney the fa...

Page 15: ...stallation in the control panel Mixer motor for connecting to the mixer The motor can be installed on a mixer which is already built in without emptying the system Outside temperature sensor for mounting on a north wall Outflow temperature sensor for installation in the outflow line after the mixer The outflow temperature is automatically adapted to the outside temperature The control unit has a b...

Page 16: ... the correct proportions Fan operation assumes that the boiler can always discharge its heat and BAXI therefore always recommends that the Solo Innova be connected to a BAXI buffer tank 3 2 System types 3 2 1 Operation with buffer tank BAXI recommends permanent connection of a BAXI buffer tank to the Solo Innova See system diagram Section 4 3 This offers the following advantages The boiler can alw...

Page 17: ...nal wind or a very high chimney can cause such a high chimney draught in some circumstances that combustion continues even though the fan has been switched off The solution here is building in a draught limiter so that the chimney draught can be set to 10 15 Pascal The chimney sweep should be consulted first A draught limiter is available from BAXI as an accessory for the boiler A solid draught li...

Page 18: ...ns and version 3 7 Electrical connection 3 7 1 Electrical connection The boiler is connected via the cable supplied phase neutral and earth There must be a cut out in the permanent installation See Section 4 for circuit diagrams 3 7 2 Description of functions See circuit diagram Section 4 Note in brackets see Section 1 4 To start the boiler from cold the reset switch N S7 must be pressed after whi...

Page 19: ...en using a charging pump and load valve the charging pump must be connected to M7 Pump M2 does not have any thermostatic function Pump M7 is regulated by the min thermostat if connected to plug connection M7 3 8 Commissioning the system Bleed the system via the venting screw while filling it with water Bleed again after heating as air forms after heating 3 8 1 Check the system before you leave it ...

Page 20: ...40 1440 Dimensions B7 mm 907 1188 1188 Dimensions B8 mm 1150 1150 1150 Technical specifications Nominal heating output kW 20 30 50 Fuel filling chamber depth mm 379 550 550 Filling door 350 x 300 mm 9 9 9 Volume combustion chamber Litres 100 135 185 For wood length Metres 1 3 Wood diameter softwood max cm 10 10 10 Wood diameter birch beech max cm 15 15 15 Test pressure boiler bar 4 5 4 5 4 5 Test ...

Page 21: ... S2 H4 In operation light fan switch S4 K2 Auxiliary relay holding current circuit K4 Time relay K10 O Switch for door interlock M2 Circulation pump system optional extra M6 Fan M7 Charging pump for buffer tank optional extra N Neutral conductor S2 E Switch for circulation pump M2 system S4 F Fan switch S7 N Reset switch for fan W1 Connection cable W3 Cable for circulation pump system W7 Cable for...

Page 22: ...INSTRUCTIONS Solo Innova Page 22 4 2 4 Wiring diagram Fig 4 2 4 4 2 5 Cabling connection diagram Fig 4 2 5 ...

Page 23: ...tic load valv 75 C BAXI A S no 141293 Buffer tank one with hot water reservoir Open expansion Thermometer Thermometer Thermometer Thermostatic load valve Load valve operation set to 75 C The valve is open in direction BÎAB until the water flowing through it reaches a temperature of 75 C At 75 C the water also begins to flow from AÎAB The buffer tank is thus filled with water at a temperature of at...

Page 24: ...lo Innova No Boiler output kW Boiler installed and adjusted date Guarantee certificate filled in and sent to BAXI date 5 1 Measured and set values Date Date Date Date Date Fuel type Secondary air setting Primary air setting Pump setting system pump step Pump setting extra pump set Other data settings Setting done by Signature ...

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