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Installation Requirements – page 4

WATER CIRCULATION SYSTEMS

(see page 8)

The appliances are only suitable for connection to a cistern
supply and can be used with:

1)

Open vented pumped domestic hot water and pumped
central heating systems.

2)

Gravity flow domestic hot water and pumped central
heating systems.

(a)

With 28mm pipes the minimum circulating head for
gravity domestic hot water should not be less than 1
m (3ft 3m) measured vertically from the flow
connection on the boiler to the flow connection on the
cylinder. At this head, the maximum horizontal
distance measured along the run of the pipe should
not exceed 3m (l0ft). Greater horizontal distances
and smaller pipe sizes are acceptable with suitably
increased heads. Allowances must be made for pipe
bends where necessary.

(b)

If the above conditions are not easily met then
pumped primaries should be used.

(c)

Gravity flow and return pipes should be laid to
maximum fall to avoid air locks.

The following points are of particular importance:

1)

THE WATER SPREADER MUST BE FITTED TO THE
PUMPED RETURN CONNECTION ON ALL SYSTEMS.

2)

The appliances must not be used on sealed systems.

3)

The system must be designed to avoid reverse circulation.

4)

The static head must not exceed 30m (100ft) of water.

5)

The boilers must only be used with an indirect cylinder
when domestic hot water is required.

6)

Drain points should be fitted at the lowest points in the
system.

7)

The system must be designed such that gravity circulation
in the heating system does not take place when the pump
is not running.

8)

In systems using non-metallic pipework it is necessary
to use copper pipe for the boiler Flow and Return. The
copper must extend at least 1 metre from the boiler and
include any branches. The copper pipe must not be
insulated.

GAS SUPPLY

The gas connection is located at the bottom left hand side of the
appliance and is Rc½ (½ in B.S.P.T. internal). Ensure that the
pipework from the meter to the appliance is of adequate size.
Do not use pipes of a smaller size than the appliance gas
connection.

ELECTRICAL SUPPLY

External wiring must be correctly earthed and polarised and in
accordance with I.E.E. Regulations.

For wiring instructions see ‘Electrical Connections’.

Treatment of Water Circulating Systems

For optimum performance after installation, this boiler and its
associated central heating system must be flushed in
accordance with the guidelines given in BS7593:1992
“Treatment of water in domestic hot water central heating
systems”.
This must involve the use of a proprietry cleanser, such as
BetzDearborn’s Sentinel X300 or X400, or Fernox’s Superfloc.
Full instructions are supplied with the products but for
immediate information please contact BetzDearborn on 0151
420 9563, or Fernox on 01799 550811.
For long term protection against corrosion and scale, after
flushing it is recommended that an inhibitor such as
BetzDearborn’s Sentinel X100, or Fernox’s MB-1 or Copal is
dosed in accordance with the guidelines given in BS7593:1992.

Failure to flush and add inhibitor to the system may
invalidate the appliance warranty.

APPLIANCE DETAILS (all models)

HEIGHT

900 mm (35 ½in)

WIDTH

395 mm (15 ½in)

FORWARD PROJECTION
FROM THE WALL

535mm(21in)

BOILER TAPPINGS

4 x Rp1 (1in BSP internal) and

1 x Rp ¾ ( ¾ in BSP internal)

ELECTRICAL SUPPLY

230V~50Hz - 3 amp fuse

GAS CONNECTION

Rc ½ ( ½ in BSPT internal)

MAX. WORKING HEAD

30m (l00ft)

THERMOCOUPLE OUTPUT

10 – 15mv

HYDRAULIC RESISTANCE CHARTS

Summary of Contents for Boston 2 40 RS

Page 1: ...Baxi Boston 2 RS Floor Standing Room Sealed Gas Fired Central Heating Boilers Comp No 235322 Iss 5 6 00 Please leave these instructions with the User Installation and Servicing Instructions ...

Page 2: ...the unit to be fitted under a work top The pump cannot be fitted in the case in this type of application See PUMP All appliances are designed for use on Gas Type G20 Natural Gas only at supply pressure 20 mb Each appliance consists essentially of three components namely 1 COMBUSTION CHAMBER with heat exchanger burner controls and inlet of air duct 2 OUTER CASE 3 BALANCED FLUE TERMINAL Benchmark Lo...

Page 3: ...nts nationwide When ordering a terminal guard quote the appliance model number The guard manufacturers listed below can be contacted for terminal sizes and guard model numbers VENTILATION Detailed recommendations for air supply are given in BS 5440 2 The room in which the boiler is installed does not require a purpose provided air vent When the boiler is installed in a purpose made cupboard air ve...

Page 4: ...se copper pipe for the boiler Flow and Return The copper must extend at least 1 metre from the boiler and include any branches The copper pipe must not be insulated GAS SUPPLY The gas connection is located at the bottom left hand side of the appliance and is Rc in B S P T internal Ensure that the pipework from the meter to the appliance is of adequate size Do not use pipes of a smaller size than t...

Page 5: ...d Pipe sizes are suitable for the system design PUMP Fig 5 A suitable pump e g Grundfos UPS 15 50 15 60 or equivalent Myson or Wilo with ball type isolating valves and 22mm compression fittings may be fitted inside the outer case The pump should be connected to the in flow connection on the front of the heat exchanger using the following standard fittings A 1 off Elbow BSP male x BSP female B 1 of...

Page 6: ...Fitting the Appliance page 6 ...

Page 7: ...arrying conductors become taut before the earthing conductor if the cable should slip out of the cable grip 1 With the outer case assembled as in Outer Case 1 4 remove the 2 screws securing the thermostat cover to the facia panel 2 Fit the input cable to the terminal strip and clamp using the cable grip provided and clamp the incoming cable into the cable clips provided on the outer case side pane...

Page 8: ...inder must be used If a self priming indirect type is employed it must be of adequate size and applied strictly in accordance with the cylinder manufacturers instructions FUEL ECONOMY Better fuel economy is achieved by exercising control of the boiler by means of a room thermostat and or a cylinder thermostat as appropriate ALLOWING THE BOILER TO CYCLE ON THE BOILER THERMOSTAT DOES NOT PRODUCE THE...

Page 9: ...ght the pilot as previously described Operate the burner and allow the system to reach normal operating temperature Make further checks for leaks and check the burner setting pressure adjusting if necessary This is done by adjusting the throttle screw red plastic surround in either direction as required Fig 7 Remove the pressure gauge and tighten the pressure test point sealing screw The boiler an...

Page 10: ... c Remove the injector from the feed pipe clean and replace 15 Clean the pilot as follows Unscrew the pilot tubing nuts at both ends and remove the pilot tube Remove and clean the pilot injector and clean the pilot shroud Fig 15 16 Re assemble the pilot components and then the burner in reverse order of dismantling 17 Refit the burner and controls assembly checking that the door seal is undamaged ...

Page 11: ...Servicing the Unit page 11 ...

Page 12: ...uple nuts at the valve and at the pilot bracket 3 Disconnect the pilot feed pipe at the valve and at the pilot bracket ensuring that the pilot injector is not misplaced 4 Disconnect the electrode lead and remove the piezo unit 5 Remove the screw securing the electrical terminal cover to the gas valve Disconnect the electrical connections 6 Remove the valve complete with the heat shield and inlet p...

Page 13: ...Changing Components page 13 ...

Page 14: ...Short Parts List page 14 Click here for Helplines ...

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