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-5- 

 

The wing pulls to the right:

 Increase the camber of the sail battens No. 10 and 11 

on the right hand side by approx. 5 mm, or screw the left hand leading edge end cap 
tightly together with the plastic wing tip fairing in the lower hole.  
If the wing pulls to one side only at high speeds then the swivel tip must be checked 
for distortion/bends.  Give us a call if the problem persists, and you require advice. 
 
 

Maintenance und Repair procedures 
 

For  long  durations  of  transport  on  a  car  roof  rack,  we  recommend  the  use  of  a 
specialised restraint system (e.g. Toli Carrier) or an aluminium ladder. Do not roll the 
area of the Mylar insert too tight and also do not pull the Velcro straps too tight so as 
not to cause wrinkles in the leading edge surface. If the sail is wet, spread the wings 
slightly to allow it to dry out, otherwise mildew will develop. 
 
When  the  sail  or  frame  is  found  to  be  damaged,  check  all  involved  parts  very 
thoroughly, the best method is to remove the frame from the sail.   

 

 

 

 

When a tube has been overloaded, it firstly becomes permanently distorted (is bent), 
after  which  it  will  actually  break.  Therefore  any  bent  tubing  found,  has  already 
received an overloading and must be immediately replaced, as the material structure 
has already been damaged. Due to repetitive rigging and derigging, the steel cables 
can  suffer  from  accelerated  wear,  especially  in  the  area  close  to  the  edges  of  the 
swages.  These  areas  should  be  regularly  checked.  The  upper  surface  sail  battens 
should be occasionally checked for correct camber using the sail batten plan.  
 
The  length  of  the  leading  edge  end  caps  and  the  tip  struts  are  adjusted  for  each 
individual wing. Should one of these parts require replacement, it must be adjusted to 
the originals length. 
 
All zips should be sprayed occasionally with cockpit spray (vehicle accessory shop). 
Dirt  and  soil  marks  on  the  sail  can  be  removed  using  normal  washing  agents. 
Thoroughly  rinse  the  sail  material  with  clean water  afterwards.    Stains  on  the  Mylar 
sail  or  adhesive  remains from  registration  numbers  can be  removed  using  acetone. 
The  Mylar  sail  is  best  preserved  and  protected  with  the  use  of  a  synthetic  material 
spray  (such  as  Amour  or  similar,  also  vehicle  accessory  shop).    If  the  chance  of  a 
flight in rain cannot be completely discounted, the leading edge should rubbed with a 
light film of washing liquid, so that the risk of rain drops clinging to the leading edge 
and  disturbing  the  normal  airflow,  thus  causing  an  increase  in  the  sink  rate,  is 
reduced  to  a  minimum.  For  this  reason  areas  of  rain  should  be  avoided  if  at  all 
possible. 
  
 

Attention! 

In  accordance  with  the  regulations  of  the  German  Microlight  Association, 
DULV,  the Pico must be checked once every year. 
 

Summary of Contents for Pico

Page 1: ...Pico Pico S Two seater wing Pico L Single seater wing Owners Hand Book Revision 02 2006 bautek Fluggeräte GmbH Im Gewerbegebiet 54344 Kenn Germany Tel 06502 3060 Fax 06502 7436 E mail info bautek com ...

Page 2: ...ruising and aero towing We are certain that the Pico will completely fulfil your expectations in every way and wish you pleasant and adventurous flights Before rigging the wing for the first time it is imperative that the Hand Book is thoroughly read through The attached Aircraft Type Data Sheet is a part of this Hand Book Rigging from the short or long packed condition Open the zip of the short p...

Page 3: ... lower rigging wires and attaches the triangular screw gate link onto the retention hook on the underside of the nose plate The press button snapper secures the connection and must be depressed to release the front rigging wires Finally lower the wing onto its nose Attachment of the additional cross tube retention strop The Pico can be fitted with an additional cross tube safety strop For this pur...

Page 4: ...attached Velcro Fitting the nose fairing Place the nose of the centre sail batten onto the foremost bolt in the nose plate if it is not already correctly installed Press the Velcro of the nose fairing firmly into place on the upper and lower surfaces The wing is now completely rigged Derigging the wing is performed with the above steps in the reverse procedure The pre flight checks Make it a habit...

Page 5: ...ertified by the German Microlight Association DULV to a MTOW of 450 kg 992lbs Flight envelope 30 to 30 degrees pitch and 60 degrees roll in excess of which is classed as aerobatics and not permitted The Pico was tested in January 2000 in accordance with the in Germany then valid aviation standards for microlight wings They represent the standard of technology at the present time As the understandi...

Page 6: ...damaged Due to repetitive rigging and derigging the steel cables can suffer from accelerated wear especially in the area close to the edges of the swages These areas should be regularly checked The upper surface sail battens should be occasionally checked for correct camber using the sail batten plan The length of the leading edge end caps and the tip struts are adjusted for each individual wing S...

Page 7: ...4 lbs 39 kg 86 lbs Nose angle 132 132 132 MTO 450 kg 992 lbs 450 kg 992 lbs 230 kg 507 lbs Sail material leading edge GTS UV Trilam Surf Top surface NCV Grille UV protection Lower surface Polyester 180g 4 0 oz various sail colours available without addition cost Stitching V69 with UV resistance Performance Data Type name Pico Pico S Pico L V min 45 48 km h 57 60 km h 44 km h 28 30 mph 35 37 mph 27...

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