BAUMOT BA5000 Operating Manual Download Page 10

 

 

                                                                                                                                                                                  

10

 

02/11/2010 

Germany: +49 (0)2361 / 30 231 – 0;    Switzerland:  +41 (0)44 / 954 80 7 - 0 

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5.9.4   Inserting Filters 

 

Step 1: Insert the filter 

 

After opening the machine’s door, the filter must be 
placed on the adapter ring in the correct position.  
To do this, it is placed on the adapter ring from the top 
(yellow arrow) such that its edge encloses the edge of 
the funnel area.  
 

Please note: The filter must be inserted opposite to its 
direction of flow.  

 

 
 
Step 2: Setting the cleaning nozzle 
 
The nozzle rod locking device (1) must be disengaged 
to adjust the cleaning nozzle, and the cleaning nozzle 
(2) lowered to the top filter rim.   
 

Please note: The nozzle head must not touch 
the rim.

 

 
The actuating roller of the limit switch for the oscillation 
(3) is actuated by the filter rim and that way limits the 
oscillation path of the cleaning nozzle. The oscillation 
path is limited by the drive cylinder for a filter without a 
filter rim. 

 

 
 

5.9.5   Switching on Automatic Operation  

 

  Close the protective doors.  

  Acknowledge the emergency stop switch using 

the “Reset” button.

 

 

  Press the “Start” button on the operator’s console.  

 

 
The control lamp on the operator’s console starts to illuminate. The cleaning nozzle is pressurized with air and 
the oscillation starts. 
 
Automatic operation switches off after 30 minutes. The protective doors can be opened and the filter removed. 
It is possible to restart the machine immediately. 

 

 
 

5.9.6   Premature Shut-off of Automatic Operation 

 

The “Stop” button can be used at any time to stop automatic operation. Automatic operation is switched off by 

pressing the “Stop” 

 button. The process time is reset.   

 
 

5.9.7   Removing Filters 

 

The filter is removed in the reverse order to inserting it. 

 

  Disengage the nozzle rod locking device. 

  Raise the cleaning nozzle. 

  Remove the filter. 

 

Summary of Contents for BA5000

Page 1: ...Operating Manual DPF Cleaning System I innovative exhaust aftertreatment ...

Page 2: ...tended Use 6 4 2 Assembly Procedure Short Description 6 5 Description of Machine Components 7 5 1 Machine Overview 7 5 2 Overview of Safety Devices 7 5 3 Control 8 5 4 Electric Field Sensors 8 5 5 Operator s Console 8 5 6 Cleaning Chamber 8 5 7 Cleaning Apparatus 9 5 8 Adapter Ring Insertion 9 5 9 Start up 9 5 9 1 First Steps 9 5 9 2 EMERGENCY STOP Acknowledgement 9 5 9 3 Suction Start up 9 5 9 4 ...

Page 3: ...perator is required to observe all operating and safety instructions given in this operating manual as well as all such legal instructions The respective operating manual of any devices and equipment purchased from the manufacturer of the machine must be observed 1 2 Guarantee and Liability The general guarantee and liability for this machine is 24 months for single shift operation Parts that are ...

Page 4: ...se effect on safety they must be eliminated immediately This machine may only be used by employees who have been instructed to do so by their supervisors and are familiar with its operation Responsibilities must be clearly established and defined Observe the statutory minimum age 2 1 1 Safety Instructions for Operation For reasons of safety we point out in particular observance of the points given...

Page 5: ... DIN VDE 0105 or IEC 364 Please note It is necessary to wear protective masks when cleaning the machine 2 2 Safety and Protective Equipment Excerpt from the Danger Assessment Besides general and mechanical components a dangerous part of the machine is the automatic cleaning of the filter To reduce the danger the machine has been encapsulated and equipped with monitored protective doors at the acce...

Page 6: ...eneral Description Machine description 4 1 Intended Use The design of the unit is based on the Baumot filter design However it can also clean filters from almost all other manufacturers Below is an example of the filter that is blown out in the cleaning system Observation of this operating manual is also part of proper use It is not permitted to use any type of cleaning agents 4 2 Assembly Procedu...

Page 7: ...the machine can be switched on using the Start button The light indicates that the machine is in operation The cleaning process stops when the Stop button is pressed or the cleaning time has ended The filter can be removed from the machine 5 Description of Machine Components 5 1 Machine Overview 5 2 Overview of Safety Devices Machine housing Operator s console Adapter rings Cleaning chamber Emerge...

Page 8: ... any problems Flashing Machine malfunction The lamp flashes if the emergency stop relay has been triggered and the On switch is pressed at the same time 2 Emergency stop reset switch The emergency stop reset switch is used to acknowledge the emergency off relay after it has been triggered 3 Emergency stop switch The emergency stop switch can be used to stop dangerous movements in the event of dang...

Page 9: ...w The adapter ring must seal evenly with the slewing ring Please note An incorrectly inserted adapter ring can lead to damage to the cleaning apparatus 5 9 Start up 5 9 1 First Steps Install the matching adapter rings Connect the device s plug connector and air connector check air pressure Plug in the industrial vacuum cleaner and mount the suction hose Remove all objects or parts from the machine...

Page 10: ...e oscillation path of the cleaning nozzle The oscillation path is limited by the drive cylinder for a filter without a filter rim 5 9 5 Switching on Automatic Operation Close the protective doors Acknowledge the emergency stop switch using the Reset button Press the Start button on the operator s console The control lamp on the operator s console starts to illuminate The cleaning nozzle is pressur...

Page 11: ...e industrial vacuum cleaner out of the outlet on the cleaning device and plug it into an external outlet Keep the vacuum cleaner off Open the top cover of the cleaning device D this is where the PLC control is located Connect the cleaning device to the external power supply the PLC is supplied with power Open the cover C to access the pressure switch A Setting the pressure switch Insert the screwd...

Page 12: ...ing stuck Inform an electrician Check slewing ring mechanics Cleaning apparatus does not oscillate Air pressure too low Swiveling cylinder faulty or stuck Check air pressure Check swiveling cylinder Please note The cylinder may be under pressure Danger of crushing No or too little suction Suction turned off or faulty Filter clogged Suction tube leaky Wrong adapter rings installed Check suction sys...

Page 13: ...ratus Clean Weekly Oscillator seal Clean As required The bearings and cylinder are maintenance free 8 Disposal Please note Separate the machine from the power and air network before disposal Disassembly procedure Remove the power and air lines Professionally remove the operating supplies Disassemble the machine Take the plastic parts to plastic recycling Take the metal parts to metal recycling Tak...

Page 14: ...0200 Brno Tel 42 0 5 452 146 51 Fax 42 0 5 452 146 53 Switzerland Baumot AG Allmendstrasse 11 CH 8320 Fehraltorf Tel 41 0 44 954 80 70 Fax 41 0 44 954 34 36 USA Baumot North America LLC 2118 Wilshire Blvd 255 Santa Monica CA 90403 5784 Tel 1 323 393 0162 Tel 1 951 934 5436 Germany Baumot Deutschland GmbH Zentrale Deutschland Mainstraße 2 6 D 45663 Recklinghausen Tel 49 0 2361 30 231 0 Fax 49 0 236...

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