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TP10495A 

PAGE 6

 

FUNDAMENTAL SAFETY

 

INSTRUCTIONS!

 

These operating instructions are designed to familiarize

the user with the machine and its designated use.

The instruction manual contains important information on

how to operate the machine safely, properly and most efficiently. 

Observing these instructions helps to avoid danger, to reduce 

repair costs and downtimes and to increase the reliability and life 

of the machine.

In addition to the operating instructions and to the mandatory 

rules and regulations for accident prevention and environmental 

protection in the country and place of use of the machine, the 

generally recognized technical rules for safe and proper working 

must also be observed.

The following signs and designations are used in the

manual to designate instructions of particular importance.

 

Important

 

(refers to special information on how to use the

 

machine/plant most efficiently)

 

Attention

 

(refers to special information and/or orders and

 

prohibitions directed towards preventing

 

damage)

 

Danger

 

(refers to orders and prohibitions designed pre-  

 

vent injury or extensive damage)

1.0

Basic operation and designated use of the machine/

plant

1.0.1

The machine has been built in accordance with

state-of-the art standards and the recognized safety rules.

Nevertheless, its use may constitute a risk to life and limb

of the user or of third parties, or cause damage to the

machine and to other material property.

1.0.2

The machine must only be used in technically perfect

condition in accordance with its designated use and the

instructions set out in the operating manual, and only by

safety-conscious persons who are fully aware of the risks

involved in operating the machine. Any functional

disorders, especially those affecting the safety of the

machine, should therefore be rectified immediately.

1.0.3

The machine/installation is designed exclusively for paper 

finishing of minimum and maximum sheet sizes (see 

corresponding operating instructions). Using the machine/ 

installation for purposes other than those mentioned above is 

considered contrary to its designated use. The manufacturer/

supplier cannot be held liable for any damage or injury arising 

from such misuse. The risk of such misuse lies entirely with the 

user.

Operating the machine within the limits of its designated use also 

involves observing the instructions set out in the operating manual 

and complying with the inspection and maintenance directives. 

The working temperature of the machine should range between 0° 

and 55° C.

1.1 Organizational measures

1.1.1

The operating instructions must always be at hand at the place of 

use of the machine, e.g.  by stowing them in the tool compartment 

or tool-box provided for such purpose.

1.1.2

Personnel entrusted with work on the machine must have read 

the operating instructions and in particular the chapter on safety 

before beginning work. Reading the instructions after work has 

begun is too late. This applies especially to persons working 

only occasionally on the machine, e.g. during setting up or 

maintenance.

1.1.3

For reasons of security, long hair must be tied back or otherwise 

secured, garments must be close-fitting and no jewelry - such as 

rings - may be worn. Injury may result from being caught up in the 

machinery or from rings catching on moving parts.

1.1.4

Observe all safety instructions and warnings attached to the 

machine.

1.1.5

See to it that safety instructions and warnings attached to the 

machine are always complete and perfectly legible.

1.1.6

In the event of safety-relevant modifications or changes in the 

behaviour of the machine during operation, stop the machine 

immediately and report the malfunction to the competent 

authority/person.

1.1.7

Never make any modifications, additions or conversions which 

might affect safety without the supplier’s approval. This also 

applies to the installation and adjustment of safety devices and 

valves as well as to welding work on load-bearing elements.

1.1.8

Spare parts must comply with the technical requirements specified 

by the manufacturer. Spare parts from original equipment 

manufacturers can be relied to do so.

Summary of Contents for FLEXIFOLD

Page 1: ...FLEXIFOLD 2nd STATION INSTALLATION OPERATION MANUAL FOR INSTRUCTION MANUALS IN GERMAN SPANISH AND FRENCH GO TO WWW BAUMFOLDER COM TP10495A...

Page 2: ...roducts without imposing any obligation upon itself to install them on its products previously manufactured It is recommended that modi cations to this equipment not be made without the advice and exp...

Page 3: ...Plate Installation 22 5 0 ELECTRICAL ACCESS 23 6 0 OPERATION 23 6 1 The Main Power Reset Switch 23 6 2 Starting the Production Job 23 6 3 Check Squareness of Fold 23 6 4 Use Of Handwheel 24 7 0 OPERA...

Page 4: ...aper Jams 32 11 7 Shutting Off Jam Detectors 32 12 0 PERFORATING SCORING SLITTING 34 12 1 Perforating 34 12 2 Scoring 35 12 3 Slitting 35 13 0 MAINTENANCE 36 13 1 Maintenance and Care of your Flexifol...

Page 5: ...RUCTIONS The diagrams and descriptions used in these instructions are not necessarily applicable to the speci cation of the machine supplied Modi cations made for reasons of technical or operational i...

Page 6: ...structions Using the machine installation for purposes other than those mentioned above is considered contrary to its designated use The manufacturer supplier cannot be held liable for any damage or i...

Page 7: ...emergency Not Stop button rst if you stop the machine for adjustments or maintenance work which must not be done while the machine is in operation 1 3 2 2 For extensive maintenance or repair work tur...

Page 8: ...electrical connection observe the prescribed admissible voltage and frequency The minimum voltage protection required for this folder is 25 Amps 1 4 1 8 Keep switch cabinets closed 1 4 1 9 The socket...

Page 9: ...e in diesen Hinweisen verwendeten Diagramme und Beschreibungen gelten nicht notwendigerweise f r die gelieferte Maschine nderungen die aus techni schen Gr nden oder f r einen verbesserten Betrieb durc...

Page 10: ...stformaten konstruiert siehe die entsprechende Bedienungsanleitung Wird die Maschine Anlage f r andere als die zuvor aufgef hrten Zwecke verwendet wird dies als im Gegensatz zum Einsatzzweck stehend a...

Page 11: ...rf r zust ndigen Personen melden Falls erforderlich die Maschi ne sofort anhalten und verriegeln 1 3 1 4 Bevor die Maschine angefahren oder in Betrieb genommen wird ist sicherzustellen dass niemand ge...

Page 12: ...hrender Teile und Elemente erden oder kurzschlie en 1 4 1 3 Die elektrischen Ausr stungsteile von Maschinen in regelm igen Abst nden untersuchen und berpr fen Defekte wie z B lockere Anschl sse oder...

Page 13: ...mas et les descriptions utilis s au cours de ces instructions ne sont pas n cessairement applicables aux sp ci cations de la machi ne fournie Les modi cations r alis es pour des motifs techniques ou d...

Page 14: ...uli rement ceux pouvant affecter la s curit de la machine l installation doivent tre de ce fait imm diatement r par s 1 0 3 La machine installation est con ue exclusivement pour le nissage d un papier...

Page 15: ...l ments d insonorisation et des extracteurs d air sont en place et en tat de fonctionnement 1 3 1 3 V ri ez au moins une fois la machine l installation lors de chaque changement de poste la recherche...

Page 16: ...rouge et blanche accompagn e d un panneau d avertissement N utilisez que des outils isol s 1 4 1 5 Ne connectez ou d connectez des connecteurs lectriques que si le commutateur principal est hors servi...

Page 17: ...Los diagramas y descripciones que se utilizan en estas instrucciones no son necesariamente aplicables a la especi caci n de la m quina suministrada Las modi caciones hechas con el n de introducir mejo...

Page 18: ...riba se considera contrario a su uso indicado El fabricante proveedor no es responsable de los da os o lesiones que se produzcan como consecuencia de un uso incorrecto El riesgo que implica un uso inc...

Page 19: ...si detiene la m quina para realizar ajustes o tareas de mantenimiento ya que este tipo de trabajo no debe hacerse con la m quina en funcionamiento 1 3 2 2 Para un mantenimiento o trabajo de reparaci...

Page 20: ...requerida para esta plegadora es 25 amperios 1 4 1 8 Mantenga los armarios de interruptores cerrados 1 4 1 9 La toma el ctrica con el enchufe debe instalarse cerca de la plegadora de manera que sea f...

Page 21: ...ansfer Table F Fold Pans 2 G Documentation Package NOTICE Immediately upon unpacking carefully inspect each of the above assemblies for shipping damage If any dam age is found be sure to contact the d...

Page 22: ...r with the gears toward the fold rolls Slide the Cross Carrier table over both sets of locating pins The rst notch in the front part of theCross Carrier should rest on the pins Then drop the rear notc...

Page 23: ...removed for access to these controls The cover can be removed by taking out the four screws located on the inside of the frame Figure 4 5 1 Figure 5 0 1 Main Power Reset Switch 6 0 OPERATION 6 1 The M...

Page 24: ...djust 4 05 Plate 1 Adjust 5 06 Plate 2 Adjust 6 07 Memory 1 Set 7 08 Memory 2 Set 8 09 Memory 3 Set 9 10 Sheet Jam Select 0 11 Stacker Adjust 13 Data Enter 14 Decrement 15 Increment 16 Function Reset...

Page 25: ...el contains a numerical keypad which is automatically activated when a function requires numerical data The operator panel is color coded to show this relationship Numerical data is required for Sheet...

Page 26: ...e enter button will accept the new data and eliminate any waiting time before moving to the next function After 5 seconds the data will be accepted and the last fold type indicator will start ashing S...

Page 27: ...y location you wish to recall RECALL will appear Press the ENTER button 9 3 Starting Production After the sheet length and the fold type has been selected production is started by Starting the main dr...

Page 28: ...ill change the display to the rate screen consisting of two lines The top line is the current rate It will have a 5 digit display and will refresh every 6 seconds The second line will show the average...

Page 29: ...set Pressing the TIME button will change the display to the time mode In this mode the rst line of the display will show job run time and have a 4 digit capability to show the number of hours since la...

Page 30: ...older reaches it s minimum speed a mes sage will be displayed until the ENTER button is pressed Full speed range travel of the motor takes 10 seconds Press the ENTER button to return to normal operati...

Page 31: ...heels can be set at any time from the operating mode by pressing the STACKER button For example if you need to make an adjustment to the stacker wheels press the STACKER button during operation Next u...

Page 32: ...jam up occur the machine will shut off and display will indicate where the jam occurred Anytime a jam indication is showing in the display you can press the STACKER button and the stacker wheels will...

Page 33: ...en the or button is depressed Display shows 3 When the or button is depressed Display shows FEEDER JAM ENABLED DISABLE YES NO EXIT JAM ENABLED DISABLE YES NO EXIT JAM DISABLED ENABLE YES NO TOTAL COUN...

Page 34: ...it is running 12 1 Perforating The Flexifold can be used to perforate either the fold ed sheet to assist in making a right angle fold or to perfo rate sheets delivered at Baumfolder supplies one stand...

Page 35: ...so that the fold will be made with rather than against the scoring or in a continuing direction to the pressure of the crease that has NOTE Slitting accessories are optional on your Flexifold and can...

Page 36: ...and Care of your Easyfold The Flexifold 2nd Station has been designed to give you years of useful service provided you maintain it ac cording to these instructions 13 2 Cleaning of Fold Rolls Periodi...

Page 37: ...0495A 14 0 LANGUAGE SELECTION Switch location on the electronic board for lan guage and voltage selection settings Settings Switch 115 VOLTS 220 VOLTS ENGLISH ENGLISH GERMAN GERMAN SPANISH SPANISH FRE...

Page 38: ...REACHED PRESS RESET NO TACH CHECK MOTOR BELTS ENCODER OUT OF RANGE CHANGE KEYBOARD MISSING PAPER SIZE INCORRECT PRESS RESET INSTALL DELIVERY OR PRESS RESET INSTALL PLATE NO 1 OR PRESS RESET INSTALL PL...

Page 39: ...le or series of buckles will form along the surface of the sheet If the sheet of paper is pushed into a narrow channel be fore butting up against the stationary object the buckles that form within the...

Page 40: ...roduce a downward pressure and two folding rollers spinning as indicated are placed close to the end of the channel the larger buckles that start forming there will always be formed downward and be pu...

Page 41: ...ll always form downward where it can be grabbed by the fold rollers and compressed into a fold FIGURE 1 Fold Pan Fold 1 UP 2 DOWN Look at gure 1 You can see that fold plate 1 is angled upwards Because...

Page 42: ...bber or neoprene Other Eye bath or safety shower should be located in the work place when working with chemicals ND No data found or not determined The information contained herein is furnished with o...

Page 43: ...d States Call toll free 1 800 543 6107 for parts or the number of your nearest authorized dealer BAUM BAUMFOLDER CORPORATION 1660 Campbell Road Sidney Ohio 45365 0728 Phone 937 492 1281 or 800 543 610...

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