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P/N 752-648  Rev. 20121017 IR 

 

Page  

   

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reverse battery polarity, defective harness, blown harness fuse, severely discharged battery, or 
other problem and resolve before proceeding. 

6)

 

Turn on BatteryMINDer by moving the power switch to the CHARGER position. Verify 

Power-

Status 

indicator lights 

GREEN

 within 30 seconds or less. The charger will begin by checking the 

battery voltage and ability to charge. If indicator lights 

RED

, disconnect BatteryMINDer from 

aircraft battery. Check for short circuit or reverse battery polarity. Resolve problem before 
continuing. 

7)

 

If the battery does not have at least a normal fully discharged voltage (21 volts minimum) the unit 
will begin charging in the “Soft-Start” mode to determine if the battery can be safely charged. If it 
cannot, the 

Power-Status

 indicator will 

FLASH RED

 

and charging will be stopped. Battery 

should be carefully checked under a load by a qualified aviation technician before attempting to 
charge it again. 

Note: If the battery does not have a minimum no load 6 volts, the Power-Status 
will light RED and charger will reject battery for charging. 

 

No further effort should be made to charge this battery with this charger or any charger. 
Discard this battery, unless it has just been subjected to a long period of continuous 
discharge under a load such as can occur with leaving lights on or cranking an engine 
excessively. Remove battery from aircraft for servicing per manufacturer’s 
maintenance manual. Allow such a battery to “Rest” for several hours (overnight if 
possible) before determining if it is defective. Be very suspicious of any 24-volt battery 
that does not have at least 22 volts before it is recharged. It may well be seriously 
damaged and unsafe for any type of use or recharge. The unit’s 

Battery Condition

 

indicator will show whether battery is less than 22-Volts (

YELLOW

) or greater than 

22-Volts (

GREEN

8)

 

Verify 

Charge-Float 

indicator lights 

GREEN

. If indicator is not illuminated, charger is not 

engaged. If charger is 

FLASHING GREEN

, then battery is already fully charged and charger 

has automatically entered its maintenance or float mode. Battery will be maintained at its 
optimum state of charge. Full-time conditioning and long-term desulfation will occur in this 
mode.  

9)

 

After battery has been fully charged, the 

GREEN

 

Charge-Float

 indicator will begin blinking. It 

will continue to blink indefinitely, unless unit is disconnected from battery or Stop/Restart button 
is pressed. If the battery cannot be fully charged, the 

Charge-Float

 indicator will not flash and 

the 

RED

 

Power-Status

 indicator will flash. Battery may not be able to be fully charged, may be 

too large or too deeply discharged to be fully charged in the normal time allowed by charger. If 
you are certain battery is not defective, having read and understood completely all of the above 
concerns and conditions, proceed to restart the charging sequence by pressing and holding the 
Reset button for approximately 5 seconds until all indicators flash.  

10)

 

If battery is not defective, it should fully charge after being restarted. After sufficient time has 
lapsed the 

Charge-Float

 indicator will 

FLASH

 

GREEN

 confirming battery is now fully 

charged.  

Special Note for Aircraft with Dual Battery Systems: 

If attempting to charge more than one battery at a time, it is very likely the charger will 
need to be restarted as described in order to completely charge multiple batteries. We 
do  not  recommend  charging  more  than  one  battery  at  a  time  without  confirming  the 
individual condition of each battery and monitoring the charging and batteries closely. 

A better  solution is to charge each  battery separately  and  then  connect  them  together 
for  long  term  maintenance-float  charging.  See  section  on  Maintaining  Multiple 
Batteries. 

Summary of Contents for DS24041-AA-S5

Page 1: ...tions of the BatteryMINDer a product of VDC Electronics integrated into our Ground Power Units GPUs Its circuitry operation and warranty are unchanged but the packaging implementation and wiring conne...

Page 2: ...ation grade parts and instructions necessary for a FAA licensed mechanic to install a simple wiring harness to access the battery on a certified aircraft This harness provides a mating polarized plug...

Page 3: ...for any other purpose including powering a low voltage electrical system Do not use to recharge common dry cell household batteries as they may explode and cause injury and damage property Preparing...

Page 4: ...certified aircraft to connect your BattteryMINDer Just hand the kit to your licensed mechanic to install as a minor alteration and return your aircraft to service with a simple log entry Controls Indi...

Page 5: ...ED disconnect BatteryMINDer from aircraft battery Check for short circuit or reverse battery polarity Resolve problem before continuing Verify Charge Float indicator lights GREEN If indicator is not i...

Page 6: ...lead acid battery and the charger Your GPU Charger includes a kit of aviation grade components for this purpose Model BM AIK1 Airframe Interface Kit Provide this kit to your FAA licensed aircraft mech...

Page 7: ...ndicator will show whether battery is less than 22 Volts YELLOW or greater than 22 Volts GREEN 8 Verify Charge Float indicator lights GREEN If indicator is not illuminated charger is not engaged If ch...

Page 8: ...5 29 27 8 26 6 75 24 28 2 27 0 65 18 28 5 27 5 55 13 28 5 27 9 45 7 29 2 28 3 40 4 29 8 28 8 The values shown in RED are based on date supplied by Concorde Battery Co Sept 2010 Values for batteries fr...

Page 9: ...eive the majority of the desulfation pulse energy Test each cell of filler cap batteries using an accurate temperature compensated hydrometer Test sealed no filler caps batteries using an accurate DIG...

Page 10: ...ance Float mode for 72 hours or more then attempt to charge again 2 Battery may be so large it requires a second full recharge Repeat charge cycle by pressing and holding Start Stop Reset switch for 5...

Page 11: ...ess than 21VDC Soft start charging output current control 4A mode 4 0 25 A DC Soft start charging Timeout 6 0 25 Hours Stops charge if battery cannot be charged over 21 volts after 6 hours Power Statu...

Page 12: ...t for FIVE years from date of retail purchase against defective material or workmanship and will be repaired or replaced at no charge We make no warranty other than this limited warranty and expressly...

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