Battery Solutions DDR 400 Packaging & Shipping Instructions Download Page 2

DDR 400 Kit (Damaged Lithium)

Packaging & Shipping Instructions 

800.852.8127 | batterysolutions.com

[email protected]

F-18004

10/12/2021 R7

DDR 400 Kit Packaging & Shipping Instructions

See manufacturer for closer instructions here: 

https://batterysolutions.com/closure-instructions-ddr-400-drum

Kit Limitations:

Total combined battery/device weight is limited to gross weight 181.4kg 

(400 lbs). Only one battery or device per anti-static bag. Packages 

containing damaged or defective lithium batteries are forbidden from air 

transport.

Bag & Protect Batteries:

Batteries must be sealed in anti-static bags and insulated with 

appropriate packaging material, in a manner to prevent short circuits 

during transportation. Non-conductive tape must be use when taping 

exposed terminals and wires.

Marks/Labels Required:

 

The following marks are required for shipments of Li-ion EV batteries: 

•  Shipping from address 
•  Ship to address 
•  The appropriate labels from the listed, as seen below (appropriate 

labels are included in kit)

*This information is interpreted directly from the Transportation code, contained in 

Title 49

. Please refer to that code 

for more detailed info on the shipping of batteries according to the U.S.D.O.T.

Any UN numbers not included in kit 

should be covered or crossed out 

before shipping.

•  UN3480

 - Lithium-ion Batteries

•  UN3481

 - Lithium-ion Batteries 

contained in equipment

•  UN3090 

- Lithium Metal Batteries

•  UN3091 

- Lithium Metal Batteries 

contained in equipment

Step 7. Close Drum Lid

Important Notes

Included in Kit

•  Overpack Box

•  Metal Drum

•  Metal Lid

•  Locking Ring 

•  CellBlock

•  Drum Liner

•  Anti-Static Bags

•  Special Permit Label

•  Lithium UN Label

•  Tape Strip

•  Zip Tie

•  Instruction Sheet

Use pr

oper Class 9 mark wit

the appr

opriate shipping name

The metal lid should be 

placed on the drum’s 

rim. To ensure proper 

alignment, press the 

along the lid edges. 

A. Place Lid on Drum

Place the locking ring 

over the rim of the drum, 

with making sure it is 

secured around all sides.

B. Adjust Locking Ring

Align the locking ring 

with the screw connected 

through both holes of 

ring.

C. Align Locking Ring

Use drill to ensure that 

locking ring is secured 

tightly.

D. Place & Lock Ring

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