Battery Solutions DDR 400 Packaging & Shipping Instructions Download Page 1

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DDR 400 Kit (Damaged Lithium)

Packaging & Shipping Instructions 

F-18004

10/12/2021 R7

DDR 400 Kit Packaging & Shipping Instructions

The party shipping or transporting batteries (the “Shipper”) to Battery Solutions, LLC. (“BSL”) must properly protect and secure the batteries. Packaging 
and labeling must be in compliance with the U.S. Department of Transportation – Code of Federal Regulations (CFR).

Attention Battery Solutions, LLC. Customers - Notice to Comply:

As the shipper of record you must fully comply with all U.S. Department of Transportation regulations.

Whether damaged, defective, recalled, or used, (DDR) we accept all lithium battery types. Defective lithium batteries have 

a significant thermal risk and deteriorated mechanical integrity. The battery may be swollen, bloated with cracks, leaking, 

have corrosion, burn marks, or simply subject to a recall. This kit equips you to package any affected battery for storage, 

shipping, and material reclamation.

Correctly Packaging DDR Lithium Batteries or Devices

Take off locking ring to 
remove lid. Remove the 
CellBlock from the drum. 
Leave drum liner inside the 
drum.

Step 1

Open the CellBlock 
and pour into the drum, 
minimally 1/2” deep.

Step 2

Place each damaged 
battery/device into anit-
static bags and seal.

Step 3

Put the bagged damaged 
items into drum with each 
item being surrounded by 
CellBlock on all sides.

Step 4

Repeat step 4 for any 
remaining DDR items. Add 
more CellBlock to ensure 
items are not touching with 
a 1/2” border between 
them. 

Step 5

Repeat steps 4-5 until drum 
is full. When all DDR items 
are layered properally, 
cover top with 1/2” deep of 
CellBlock to ensure safety. 

Step 6

Seal locking drum. 

IMPORTANT: See 

next page for futher 

instructions.

Step 7

Band drum(s) to pallet. 
Wrap drum(s) in shrink wrap 
to further secure to pallet, 
creating shipping overpack.

If shipping more than 

one kit:

 Add labels to two 

opposing sides of overpack.

Step 8

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