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BCA1702WR - 140717 

INSTRUCTION MANUAL 

 

THIS  MANUAL  CONTAINS  IMPORTANT  SAFETY  AND  OPERATING  INSTRUCTIONS.  PLEASE  SAVE  THESE 
INSTRUCTIONS. KEEP WITH OR NEAR CHARGER AT ALL TIMES. 

 

1. 

WARNING 

– 

RISK OF EXPLOSIVE GASES.   

a. 

Working  in  the  vicinity  of  a  lead-acid  battery  can  be  dangerous.  Batteries  generate  explosive 
gases during normal battery operation.   

b. 

For this reason it is of the utmost importance that prior to each use of your charger, you read and 
follow the instructions provided exactly: 

c. 

The appliance is not intended for use by  young children or infirm persons without supervision. 
Young Children should be supervised to ensure that they do not play with the appliance. 

2. 

To reduce risk of a battery explosion, follow these instructions and those marked on the battery. 

3. 

NEVER

 smoke or allow an open spark or flame in the vicinity of the battery or engine. 

4. 

CAUTION

 

– To reduce the risk of injury, use the charger for charging a rechargeable lead-acid battery only. It is not 

intended to supply power to a low-voltage electrical system or to charge dry-cell batteries. Charging dry-cell 
batteries may cause them to burst and cause injury to persons and damage to property. 

5. 

Do not expose the charger to moisture, rain or snow. For indoor use only. 

6. 

Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, 
electric shock, or injury to persons. 

7. 

To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting the charger. 

8. 

Make sure cord is located so that it cannot be stepped on, tripped over, or otherwise subjected to damage or stress. 

9. 

Study all the battery manufacturers’ specific precautions such as removing or not removing cell caps while charging 
and recommended rates of charge. 

10.  Do not use the battery charger unless the battery voltage matches the output voltage rating of the charger. 
11.  Do not operate the charger in a closed-in area or restrict ventilation in any way. 
12.  An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a 

risk of fire and electric shock. If extension cord must be used, make sure: 

a. 

That pins on the plug of extension cord are the same number, size and shape as those of plug on charger; 

b. 

That extension cord is properly wired and is in good electrical condition;   

c. 

That wire size is as specified below.     
 
Length of Cord (Feet) 

25’ 

50’ 

100’  150’ 

AWG Size of Cord 

 

18 

18 

18 

16 

 

13.  Do  not  operate  the  charger  with  damaged  cord  or  plug.  If  the  supply  cord  cannot  be  replaced  and  the  cord  is 

damaged, the appliance should be scrapped. 

14.  Do not operate the charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it 

to a qualified repair station or local dealer. 

15.  Do not disassemble the charger. Take it to a qualified repair station or local dealer when service or repair is required. 

Incorrect reassembly may result in a risk of electric shock or fire. 

16.  To reduce risk of electric shock, unplug the charger from an outlet before attempting any maintenance or cleaning. 

 

PERSONAL PRECAUTIONS: 

a. 

Someone should be within range of your voice or close enough to come to your aid when you  work near a lead-acid 
battery. 

b. 

Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes. 

c. 

Wear complete eye protection and clothing protection. Avoid touching eyes while working near battery. 

d. 

If battery acid contacts skin or clothing, wash immediately with soap and water.    If acid enters an eye, immediately flood 

Summary of Contents for bca1702wr

Page 1: ...fic precautions such as removing or not removing cell caps while charging and recommended rates of charge 10 Do not use the battery charger unless the battery voltage matches the output voltage rating of the charger 11 Do not operate the charger in a closed in area or restrict ventilation in any way 12 An extension cord should not be used unless absolutely necessary Use of improper extension cord ...

Page 2: ...area or restrict ventilation in any way e Do not set a battery on top of charger CONNECTION PRECAUTIONS Connect and disconnect DC output clips only after setting the charger switches to off position and removing AC cord from the electric outlet Never allow clips to touch each other 1 Follow these steps when battery is installed in a vehicle A spark near battery may cause a battery explosion To red...

Page 3: ...battery charger clips must be clipped to a battery in the correct polarity to initiate output voltage and begin charging when in Lead Acid Pb charge mode When in Lead Acid Pb charge mode if the charger is hooked up in reverse polarity the Reverse Polarity light will flash indicating that the connection has been made in reverse of the polarity of the battery and a charge has not been initiated The ...

Page 4: ...PB charging status the charger is switched to 12V lead acid Pb battery charging mode with maximum current 1 8A 12V 7A PB charging status the charger is switched to 12V lead acid Pb battery charging mode with maximum current 7A REVERSE POLARITY Battery is connected in reverse polarity please check the battery connection s and correct reverse polarity condition Make sure Red to and Black to RECOVERY...

Page 5: ...n Make sure Red to and Black to RECOVERY PCM Activation processes Qualification will commence once the charger has been plugged into a live AC power source and the battery has been properly connected Once PCM Activation is completed normal charge processes will begin The Recovery LED will be flashing during PCM activation FULLY CHARGE MAINTENANCE The charging process is completed The LED will be f...

Page 6: ...A Battery is not connected B The battery may be damaged or below 3 0 volts charge process will not begin In this case the Bad Battery light will be on or the charger remains at Standby mode Recovery Light On A Battery recovery mode is in process B The battery is being recovered wait until the Recovery Light turns off then normal charging processes will begin Bad Battery Light On The battery is wor...

Page 7: ...when the charger has detected a battery at a very low initial state of charge Voltage and current are delivered at a specified rate to help the battery to recover prior to entering pulse charge mode 4 Pulse Mode Phase Pulse mode provides a pulse charge to help the newly recovered battery to continue to accept charge as it enters the Reconditioning phase To maintain the battery at a full state of c...

Page 8: ... Battery Recovery Processing 4 Stage LiFePo4 LiPO Charge Process 1 Qualification Phase Once the charger has been properly connected to the battery it will deliver a constant pulse frequency to activate the PCM before it enters into the charge program Voltage and current are delivered at a specified rate to help the battery to recover prior to bulk charge 2 Bulk Charge Phase With the battery now ha...

Page 9: ...on Yes Short Circuit Protection Yes Spark Proof Yes Overload Protection Yes Reverse Polarity Protection Yes Over Heat Protection Yes Battery Capacity Charging LEAD ACID 12V 1 8A MAX 60 Ah 12V 7A MAX 240Ah Charger Selection and Use Charge and maintenance capacity ranges are suggested only as a guide for battery charger selection and application based on varied customer charging and maintenance requ...

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