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www.batcafitness.com

 

31 

Fusion 4 Lower Body Station

 

  

Daily 

Weekly 

Monthly 

Quarterly 

Years 

Clean 

  

  

  

  

  

Upholstery 

 

  

  

  

Hand Grips 

 

  

  

  

Roller Pads 

 

  

  

  

Guide Rods 

 

  

  

  

Chrome Slides 

 

  

  

  

Frame 

 

  

 

  

Inspect 

  

  

  

  

  

Overall 

  

  

  

  

Safety Decals 

  

  

  

  

Cables 

  

  

  

  

Cable Tension 

  

  

  

  

Pulleys 

  

  

  

  

Hardware 

  

 

  

  

Stops 

  

 

  

  

Upholstery 

  

  

  

  

Hand Grips 

  

  

  

  

Frame 

  

  

  

  

Bushings 

  

  

  

  

Bearings 

  

  

  

  

Lubricate 

  

  

  

  

  

Guide Rods 

  

  

  

  

Replace 

 

 

 

 

 

Cables 

  

  

  

  

Batca Fitness Systems strives to give you the very best in quality, performance and safety 

through carefully engineered designs and excellent workmanship.  In order to maintain this 

high level of quality the preventative maintenance schedule below should be followed. 
Clean upholstery, grips, and roller pads with mild soap and water generally after every use.  

The guide rods, chrome slides and frame should be cleaned with a cotton cloth.  Upon cleaning 

the guide rods, a thin layer of Silicone or Teflon gel should be applied to each rod to ensure a 

glass smooth performance.  
An overall inspection should be done before each workout.  If the warning and safety decals 

are worn or have been removed they should be replaced immediately.  The cables and cable 

systems should be inspected for signs of wear and proper tension.  In order to check cables 

properly you should carefully run the cable through your fingertips, checking for signs of 

wear, cracks, burs and thinning spots.  Replace any part at first signs of wear.  Cables should 

be adjusted for proper tension.  See assembly instructions for this detail.  All hardware, 

stops, and adjustments should be checked and tightened as required. 
The guide rods on your machine should be cleaned and lubricated regularly.  This will ensure a 

glass smooth performance from your weight stack.  A thin layer of either Silicone or Teflon gel 

should applied to each rod.   
Although cables should be inspected daily, it is important that ALL cables be replaced as 

directed in the schedule below.  Please note that at any first sign of wear the cable should be 

replaced immediately.   
If there are any questions concerning maintenance, please contact your local Batca dealer or 

contact Batca Fitness Systems directly at: 

Batca Fitness Systems 

(919) 255-1233 

www.batcafitness.com 

 

Preventive Maintenance 

Summary of Contents for FUSION4

Page 1: ...www batcafitness com Fusion 4 Lower Body Station July 2014 Revision 3 Serial Number Here Date of Purchase Owner s Manual Lower Body Unit 1207 New Hope Road Raleigh NC 919 255 1233 www batcafitness com...

Page 2: ...se contact your authorized Batca dealer __________ Page Leg Press Cable Routing 24 25 Weight Stack Decals and Serial Number 26 Cable Tension Adjustment and Comparison 27 29 Final Assembly and Troubles...

Page 3: ...m Assembly 1 17 BFM 50222 Axle 1 ITEM NO PART NO DESCRIPTION QTY 18 BFM 10742 Leg Extension Arm Assembly 1 19 BFM 10587 Knee Hold Down Assembly 1 20 BFM 51094 Axle 1 21 BFM 10611 Criss Cross Free Floa...

Page 4: ...747 SHCS 3 8 16 x 3 5 59 BFH 50174 4 1 2 Pulley 4 60 BFH 50173 3 1 2 Pulley 7 61 BFH 50267 5 16 Nylock 2 62 BFP 51752 SHCS 3 8 16 x 2 1 4 9 63 BFH 50250 1 1 4 Shoulder Bolt 2 64 BFP 52397 SHCS 3 8 16...

Page 5: ...NO PART NUMBER DESCRIPTION Qty 95 BFP 52394 SHCS 3 8 x 2 1 2 2 96 BFP 51750 SHCS 3 8 x 2 3 4 2 97 BFP 51756 SHCS 3 8 16 X 5 1 4 4 98 BFM 50267 5 16 Nylock 1 99 BFH 50147 3 8 Lock Washer 4 100 BFH 501...

Page 6: ...Batca Fitness Systems 6 Fusion 4 Lower Body Station Bolt Length Note Bolt length is measured from the underside of the head of the bolt...

Page 7: ...ation Beveled Leveler BFH 50253 Upholstery Cap 3 Plastic Washer Large Flat Leveler BFH 50339 3 1 2 Pulley BFH 50173 Threaded Bearing BFH 10002 Pin BFH 50238 4 1 2 Pulley BFH 50174 Cable Strap BFH 5022...

Page 8: ...Batca Fitness Systems 8 Fusion 4 Lower Body Station...

Page 9: ...www batcafitness com 9 Fusion 4 Lower Body Station...

Page 10: ...1 2 1 46 BFP 51653 SHCS 3 8 16 x 1 1 4 2 47 BFP 51799 SHCS 3 8 16 x 5 1 48 BFP 51756 SHCS 3 8 16 X 5 1 4 2 73 BFH 50146 3 8 Flat Washer 11 74 BFH 50157 3 8 Nylock 5 75 BFH 50147 3 8 Lock Washer 1 PLEA...

Page 11: ...3 8 unless otherwise noted Make Sure All Hardware Is Tightened Before Next Step Item Part Description Qty 45 BFP 52394 SHCS 3 8 16 x 2 1 2 1 47 BFP 51799 SHCS 3 8 16 x 5 3 49 BFH 50630 FHSCS 3 8 16 x...

Page 12: ...tion Qty 12 BFM 10581 Leg Extension Curl Frame 1 13 BFM 51143 8 Anti Deflection Plate 1 52 BFH 50144 FHSCS 3 8 16 x 1 2 53 BFP 52396 SHCS 3 8 16 x 5 1 2 2 73 BFH 50146 3 8 Flat Washer 6 74 BFH 50157 3...

Page 13: ...Roller 1 15 BFM 10584 Leg Extension Shaft 1 16 BFM 10585 Leg Extension Cam Assembly 1 17 BFM 50222 Axle 1 54 BFH 50165 1 Snap Ring 1 55 BFH 50337 Wavy Washer 2 68 BFP 52420 BHSCS 3 8 16 x 2 1 57 BFM...

Page 14: ...20 BFM 51094 Axle 1 31 BFL 50274 Knee Hold Down Adjustment Plate 1 32 BFL 50211 T Shaped Plate 1 54 BFH 50165 1 Snap Ring 1 55 BFH 50337 Wavy Washer 1 58 BFP 51747 SHCS 3 8 16 x 3 3 73 BFH 50146 3 8...

Page 15: ...4 4 1 2 Pulley 1 60 BFH 50173 3 1 2 Pulley 2 61 BFH 50267 5 16 Nylock 1 62 BFP 51752 SHCS 3 8 16 x 2 1 4 3 63 BFH 50250 1 1 4 Shoulder Bolt 1 73 BFH 50146 3 8 Flat Washer 6 74 BFH 50157 3 8 Nylock 3 S...

Page 16: ...ption Qty 22 BFM 10610 Lower Pulley Holder 2 42 CAB 13028 Fusion Free Floater Ca ble 1 59 BFH 50174 4 1 2 Pulley 3 62 BFP 51752 SHCS 3 8 16 x 2 1 4 3 73 BFH 50146 3 8 Flat Washer 6 74 BFH 50157 3 8 Ny...

Page 17: ...AB 13026 Fusion Cable Tie Out 1 48 BFP 51756 SHCS 3 8 16 x 5 1 4 2 73 BFH 50146 3 8 Flat Washer 4 74 BFH 50157 3 8 Nylock 2 22 5 8 Note Each Cable with a threaded bolt on either end must be threaded a...

Page 18: ...n Leg Extension Cable 1 45 BFP SHCS 3 8 16 x 2 1 2 1 60 BFH 50173 3 1 2 Pulley 5 61 BFM 50267 5 16 Nylock 1 62 BFP 51752 SHCS 3 8 16 x 2 1 4 3 63 BFH 50250 1 1 4 Shoulder Bolt 1 64 BFP 52397 SHCS 3 8...

Page 19: ...1 27 BFM 51382 6 Counter Weight 1 36 BFU 10121 7 Upholstery Roller 4 39 BFU 10122 Large Upholstery Roller 1 64 BFP 52397 SHCS 3 8 16 x 1 3 4 1 66 BFH 50622 Upholstery Cap 4 67 BFH 50221 3 Plastic Wash...

Page 20: ...hrome Adjusment 1 36 BFP 52130 Large Bottom Pad 1 37 BFP 52137 Head Pad 1 38 BFP 52136 Back Pad With Lumbar 1 46 BFP 51653 SHCS 3 8 16 X 1 1 4 2 58 BFP 51747 SHCS 3 8 16 x 3 2 71 BFP 51750 SHCS 3 8 16...

Page 21: ...s Frame 1 78 BFM 11034 Four Bar 2 79 BFM 52449 Four Bar Spacer 2 80 BFM 11035 Leg Press Pivot Arm 1 81 BFP 51844 1 Shaft 2 82 BFP 51846 3 4 Shaft 2 100 BFH 50146 3 8 Flat Washer Black 4 101 BFH 50157...

Page 22: ...Right Handle 1 85 BFM 11041 Left Handle 1 86 BFM 10106 Back Adjustment Tube 1 87 BFP 51696 Small Aluminum End Cap 2 90 BFP 51700 BHSCS 3 8 x 1 4 105 BFP 51747 SHCS 3 8 x 3 2 100 BFH 50146 3 8 Flat Wa...

Page 23: ...04 BFP 52136 Back Pad with Lumbar 1 103 BFP 52130 Large Bottom Pad 1 92 BFP 51653 SHCS 3 8 x 1 1 4 2 96 BFP 51750 SHCS 3 8 x 2 3 4 2 99 BFH 50147 3 8 Lock Washer 4 100 BFH 50146 3 8 Flat Washer Black...

Page 24: ...Qty 102 CAB 13023 Free Floater to Leg Press 1 88 BFH 50173 3 1 2 Pulley 5 89 BFH 50605 3 8 Pulley Spacer 5 93 BFP 52397 SHCS 3 8 x 1 3 4 1 94 BFP 51759 SHCS 3 8 x 2 2 95 BFP 52394 SHCS 3 8 x 2 1 2 2...

Page 25: ...Flat Washers and Nylocks are 3 8 unless otherwise noted Item Part Description Qty 97 BFP 51756 SHCS 3 8 x 5 1 4 2 100 BFH 50146 3 8 Flat Washer 4 101 BFH 50157 3 8 Nylock 2 Note Each Cable with a thre...

Page 26: ...rt BFH 50262 to each guide rod This will ensure a glass smooth performance from your weight stack Step 19 Weight Stack Decals Serial Number Guide Rod Lubrication Record your serial number on the front...

Page 27: ...In order to get the proper tension in your cables it is recommended that you follow the sequence 1 5 as shown on pages 29 and 30 The numbers for this sequence can be found in the upper left corner of...

Page 28: ...lers should have at least 1 2 of the threads threaded in to its counterpart It is very important that the 3 8 Jam Nut be wrench tightened to the counterpart to ensure that the leveler does not back ou...

Page 29: ...able 1 43 CAB 13026 Fusion Tie Out Cable 1 44 CAB 13029 Fusion Leg Extension Cable 1 123 CAB 13023 Fusion Leg Press Cable 1 Cables Cable Comparison Chart 90 3 8 72 5 8 85 7 16 22 5 8 90 3 8 Note Cable...

Page 30: ...hould be positioned so that it is in the middle of the cable wrap on the 3 1 2 Pulley between points A and B This will allow better protection and prevent the cable from rubbing the cable guard tab Re...

Page 31: ...ut If the warning and safety decals are worn or have been removed they should be replaced immediately The cables and cable systems should be inspected for signs of wear and proper tension In order to...

Page 32: ...proper installation improper assembly or follow up maintenance along with installation of parts or accessories not originally intended for products of Batca Fitness Systems are also not covered by thi...

Page 33: ...Lower Body Station The Fusion without Leg Press has a layout dimension of 3 11 width x 6 x 7 length x 6 3 height There should be a minimum of 18 preferably 24 of working space around the entire unit...

Page 34: ...ion 4 Lower Body Station The Fusion with Leg Press has a layout dimension of 5 5 width x 6 7 length x 6 3 height There should be a minimum of 18 preferably 24 of working space around the entire unit L...

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