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Pagina  N°.

Page  Nr.

Edizione

Edition

S.p.A

11-93

36

CAUSE

PROBLEMS

REMEDY

PROBLEMS & REMEDIES

Overhaul the control apparatus

Substitute the brake magnet
(see page 26)

Readjust the air gap in the brake
(see page 26)

Substitute the angular encoder
(see page 27)

Substitute the electromagnet
(see page 26)

Bring power supply up to specified
value

Eliminate the interruption

Delay in switching off the motor and
in the braking

Brake defective

Brake wear excessive

Angular encoder defective

Electromagnet defective

Power does not reach electromagnet
or voltage is below that specified

Break in the electrical leads

Turret does not stay locked

The turret continues to rotate
without stopping at the required
station

Correct the connection of the phases
(see page 30)

Inverted phases in the power supply
of the motor

Substitute the buffer pads

Bring the moment of inertia of the
masses in use down to a
permissible figure (see page 33)

Bring the moment of unbalance of the
masses in use down to a
permissible figure (see page 33)

Excessive travel of the buffer pads

Moment of inertia of the masses in
use is above the permissible maxi-
mum

Moment of unbalance of the masses
in use is above the permissible
maximum

The turret approaches the required
station by the longer path

Excessive shock in pre-indexing

Bring the moment of unbalance of the
masses in use down to a permitted
value (see page 33)

Moment of unbalance above the
permitted

Disk rotates in jerks

Summary of Contents for TOEM 120

Page 1: ...Pagina N Page Nr Edizione Edition S p A 11 93...

Page 2: ...Pagina N Page Nr Edizione Edition S p A 11 93 ASSEMBLY DRAWING section view 18 733 705 717 718 722 709 744 M 716 704 720 728 727 720a 728 743 722 742 740 741 Y...

Page 3: ...e Nr Edizione Edition S p A 11 93 19 700 707 712 707 for TOEM 120 160 S 714 709 713 707 711 714 708 730 706 701 702 710 731 709 for TOEM 200 250 X E 731 707a __ __ 715 745 703 710 L ASSEMBLY DRAWING s...

Page 4: ...upport unit S is concerned follow the following instructions Insert the rack 711 complete of springs and containers 701 in the seat L by using a small pin as on table page 21 and with a suitable manua...

Page 5: ...20 TOEM 160 TOEM 200 TOEM 250 C mm V Assembly group I before inserting in support S S D Pressaction Z 706 21 B mm 711 L 24 24 24 24 3 5 3 5 4 4 Extremity E clutch 708 and extremity E gear 712 on line...

Page 6: ...spring Remove the 019 cover from the two sides extract the 018 shock absorbing pins complete of 032 pads FROMTHEREARSIDE Take off the 011 cover remove the screws 302 and remove the 043 encoder suppor...

Page 7: ...entral sub assembly except the satellite carrier 007 has to be substituted it is necessary on reassemble to check and reset the distances T and U which determine the correct loading of the spring Reas...

Page 8: ...tion of the ring nut in respect to the divider Lubricate O ring 318 with heavy grease or vaseline 018 402 0 05 0 05 After assembling all the parts add right amount of the correct type of lubricant to...

Page 9: ...his reason on the top of the 722 counterplate is located the hole for the filling Takeofftheairtightplugorthefeedingpipeconnectorofthecoolant takeoffthespiralspring thenextractthebush 033 complete of...

Page 10: ...two motor supply wires at the terminal block phase rotation Replace the rear cover TOEM 120 160 200 250 090 Remove the rear cover 011 extract the motor unit 150 and the gear 015 Disconnect the brake...

Page 11: ...connectittotheterminalblocks Beforefinally fixing the encoder set it as follows Lock the turret in any position rotate the encoder slowly until the STROBE signal disappears this can be checked on the...

Page 12: ...ay that the LED luminous indicator on the end of the proximity switch is visible Insert a 0 8 mm thickness gauge see figure and bring the proximity switch into contact with the thickness gauge Tighten...

Page 13: ...006 must be against the proximity switch that is to say with the turret in the locked condition If it is not in this state the carry out the closing operation manually see page 15 After adjusting the...

Page 14: ...and the top cover 044 unscrew and partially extract the wire clip 058 disconnect the motor and the brake leads from the terminal block 310 still keeping the proximity switches connected please note th...

Page 15: ...327 328 740 741 742 743 Pads 2 off Fluidcoolantvalvle Motorunit Encoderunit Brake magnet Electromagnet Pre indexing proximity switch Wiping seal Locking proximity switch O ring O ring O ring O ring O...

Page 16: ...EM 120 TOEM 160 6000 TABLE OF DATA ROTATING TOOLHOLDERS POWER TAKE OFF TOEM 250 TOEM 200 60 1 315 1 80 1 1 520 9 12 4000 4000 Ratio RPM motor RPM take power Max speed at the take power Max power Max t...

Page 17: ...sses Kgm Tangentialcouple applicable with turret locked Nm Unbalancedcouple with horizontal axis Nm Repetition accuracy grad N of movement hour 0 65 0 50 800 1850 15 10 1 3 0 8 0 5 TOEM160 0 TOEM160 2...

Page 18: ...0 0 2 0 0 1 0 0 a mm daN F 3 F 2 100 200 300 400 500 600 100 200 300 400 500 600 100 200 300 400 500 600 TOEM 250 TOEM 200 TOEM 160 TOEM 120 TOEM 250 TOEM 200 TOEM 160 TOEM 120 TOEM 250 TOEM 200 TOEM...

Page 19: ...in defective Pre indexing proximity switch not correctly set With the turret in the required position and with current supplied to the motor there is no signal from the locking proximity switch 313 Lo...

Page 20: ...y locked The turret continues to rotate without stopping at the required station Correct the connection of the phases see page 30 Inverted phases in the power supply of the motor Substitute the buffer...

Page 21: ...urret locking phase The take power teeth clutch P in spite of progressing does not fit into that one of the toolholder the toolholder disc is not properly aligned Restore the toolholder integrity or r...

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