Bartlett Genesis LT3140 Operation Manual Download Page 24

23 

 

Appendix A: Error Codes 

If you get an error code, it is important to note the error letter or number. It will help you in 

diagnosing any problem with the kiln. When an error code is displayed, it will give a short description of 
the error. Press “Clear” to clear an error code. 

The list of error codes follows: 

NOTE: THESE ERRORS WILL ONLY BE DETECTED IF THE ERROR CODES ARE TURNED ON: 

 
NOTE: THE ERROR CODE SETTING DOES NOT AFFECT THESE ERRORS: 
 

Error 
Code
 

Description 

Possible Causes and/or Corrections 

ERROR 0 

Software error 

Check the selected program and reprogram, if necessary.  

If error persists or program does not hold in memory, 

controller may need to be returned to factory for service. 

ERROR 6 

Problem with thermocouple 

leads 

This generally indicates the thermocouple is connected 

incorrectly, possibly reversed.  Ensure the thermocouple 

extension wires are connected correctly to the controller 

and at all connection blocks back to the thermocouple. 

ERROR 8 

In cone fire mode, temperature 

decreasing in last segment 

If the kiln has a kiln-sitter, it may have turned the kiln off 

before the controller did.  Other possible causes are 

broken element or relay failure. 

ERROR 9 

Software thermocouple selection 

does not match the hardware 

thermocouple jumper selection 

The jumper on the circuit board and the setting for 

thermocouple TYPE in the software do not match. 

E-- 

Power loss during EEprom write 

Turn the controller off and back on.  Recheck the selected 

program and reprogram, if necessary. 

Error 

Code 

Description 

Possible Causes 

ERROR 1 

Kiln temperature increasing slower 

than 12

o

F per hour when ramping up 

This is a kiln heating problem, not a controller problem.  

Do the Full Power Test to check elements and relays.  Low 

or dropping voltage to the kiln could also be the cause.  A 

thermocouple reading incorrectly or improperly placed 

may also be the cause. 

ERROR 2 

Kiln temperature 50

o

F above hold 

temperature 

A relay latched in the “on” position may cause this error.  

Another possible cause is if the kiln lid is opened for rapid 

cooling, then closed, such as for glass firings. 

ERROR 3 

Kiln temperature 50

o

F below hold 

temperature 

Relay failure. 

ERROR 4 

Kiln temperature 50

o

F above 

previous hold when ramping down 

Same causes as for E-2

ERROR 5 

Kiln temperature 50

o

F below 

traveling set point when ramping 

down. 

Relay failure. 

ERROR D 

Kiln temperature 50

o

F above 

traveling set point 

Stuck relay or stuck output.  If using zone control, then the 

outputs or t/c’s may be in the wrong zones. 

Summary of Contents for Genesis LT3140

Page 1: ...Operation Manual Genesis Model LT3140 Genesis Mini Model LT1120 BARTLETT INSTRUMENT COMPANY 1032 Avenue H Fort Madison IA 52627 319 372 8366 www bartinst com...

Page 2: ...Firing 15 End of Firing COMPLETE 16 Care of Thermocouple 17 Menu Screen 17 Data Menu 17 Diagnostics 18 Adjustments 18 Configuration 19 Restore Presets 22 Customization 22 Factory Configuration 22 Appe...

Page 3: ...supervise your kiln during a firing The controller contains electronic components which are sensitive to static electricity Before handling the controller dissipate any static charge you may have by...

Page 4: ...Factory Config Current Temperature Displays the current temperature of the kiln Segment Displays the segment the firing currently is in and the total number of segments Fire Time The firing time in ho...

Page 5: ...ect the type of program o Ceramic Bisc or Glaze o Glass o Custom Step 2 Review or Edit the Program See Pages 7 13 Press the Edit or View button Review and confirm the program selection Step 3 Start th...

Page 6: ...the end of the firing The example below is for programming in Novice Mode See page 19 for more info Step Display Shows Key Press What This Selection Means 1 Home Screen Load You re ready to load the...

Page 7: ...complete The current temperature fire time segment and set point is displayed 6 Home Screen Pressing clear returns the controller to IDLE You may open the kiln when the temperature has cooled to 150...

Page 8: ...ose the firing speed either Fast Medium MedSlo or Slow Fast Fast is the fastest firing speed and is used for glaze firings on thin ware china paint firings and decal firings Firing times range from 4...

Page 9: ...isplays the current settings for the firing To change the settings press the setting to be changed and select the new setting For example To change the preheat time press Preheat Time type in the new...

Page 10: ...Programming Novice Mode ON Step Display Shows Key Press What This Selection Means 1 Home Screen Load You re ready to load a different program into the controller memory 2 What are you firing Glass Cho...

Page 11: ...s Save 6 Glass Settings Temperature Hold Time Speed Glass COE Graph Press to graph the currently loaded program 7 Graph Table Press TABLE to view and edit each individual segment of the firing Use the...

Page 12: ...Shows Key Press What This Selection Means 1 Home Screen Load You re ready to load a different program into the controller memory 2 Load Program 4 Custom Choose between 1 Bisc 2 Glaze 3 Glass or 4 Cus...

Page 13: ...o to 750 F minus the starting temperature 70 F approximate room temperature to get the number of degrees you want to increase in 3 hours 750 70 680 Divide this number by the time you want to get to 75...

Page 14: ...are 3 options as to how you d like to begin the firing To start the kiln immediately press 1 Start Now enter the start code Default 1 and press Start To program the kiln to start in a set amount of ti...

Page 15: ...roller turns the relay on The controller repeats the process continually throughout the firing POWER PLUG CONTROLLER Sensor thermocouple Relay off when temperature above traveling set point TRAVELING...

Page 16: ...aveling set point As the firing progresses the controller moves the traveling set point according to the programmed firing rate The displayed temperature should increase with the traveling set point a...

Page 17: ...dd Time during a hold segment of the firing will add 5 minutes to the hold It has no effect if the firing is not in a hold when pressed Pressing Add Temperature during a hold segment will increase the...

Page 18: ...Menu holds 3 types of lists of information diagnostic information status information and kiln information Last Firing Status Contains diagnostics information specific to the last firing of the kiln La...

Page 19: ...rack of the number of on off cycles of the relays on your kiln An on off cycle will be counted as one When a relay is replaced press the corresponding zone and press the RESET button to set the number...

Page 20: ...F automatically Out 4 Percent On Sets the on time Output 4 as a percent of output three s on time Only used when enabled by the kiln manufacturer End of Hold Alarm When enabled the alarm will sound wh...

Page 21: ...point as the controller When Export Log File is pressed the controller will list an IP address and a code Type the address listed on the controller into your internet browser and then enter the code...

Page 22: ...n be programmed to be on for a percent of the time Output 3 is on This option is used when Output 4 controls floor or lid elements To ensure Output 4 stays off at all times use this option and set the...

Page 23: ...stored back to factory and cannot be undone Customization Customization allows you to change what program menus are available and which set of custom User profiles to be loaded into the controller eit...

Page 24: ...nt or relay failure ERROR 9 Software thermocouple selection does not match the hardware thermocouple jumper selection The jumper on the circuit board and the setting for thermocouple TYPE in the softw...

Page 25: ...ture shows a high temperature the circuit board is defective PF Power failure Firing has stopped Power was lost during a firing and the kiln temperature was below 140o F or the kiln temperature droppe...

Page 26: ...200 1945 1 25 3 150 1100 0 67 4 225 1695 2 64 5 108 1945 2 31 Total Firing Time 9 hrs 38 min Total Firing Time 4 hrs 6 min Firing Profiles for Cone 6 Temperature 2232 F 1222 C Ceramics Slow Bisc Hand...

Page 27: ...mperature Hold 1 300 1000 0 00 2 500 2230 0 15 3 9999 2000 0 00 4 500 1800 4 00 User 5 CN10 Crystal GLz Seg Rate Temperature Hold 1 300 1000 0 00 2 500 2320 0 10 3 9999 2000 3 00 4 500 1800 1 00 User...

Page 28: ...0 0 20 User 6 Draw 900 X2 Seg Rate Temperature Hold 1 9999 900 2 00 2 9999 125 0 00 3 9999 900 2 00 User 7 Draw 500 Seg Rate Temperature Hold 1 9999 500 2 00 User 8 Draw 400 Seg Rate Temperature Hold...

Page 29: ...eg Rate Temperature Hold 1 9999 1436 0 05 User 6 ArtClay Gold Seg Rate Temperature Hold 1 9999 1814 1 00 User 7 Bronze Clay Seg Rate Temperature Hold 1 350 1550 2 30 User 8 Bronze Fast Fire Seg Rate T...

Page 30: ...ogram Keep this page as a Master and photocopy as needed Firing Program Number ________ Segment Rate Per Hour Temperature Hold 1 2 3 4 5 6 7 8 Firing Program Number ________ Segment Rate Per Hour Temp...

Page 31: ...s 60 the temperature is 200 and the hold is 2 00 Q Do I need to use witness cones for each firing A After checking your kiln with witness cones for the first few firings if you are satisfied with the...

Page 32: ...a section of the kiln lags The ramp rate determines the amount of lagging that is allowed before the firing rate is slowed Fast ramp rates 500 F hr will allow the greatest temperature difference betwe...

Page 33: ...ottom thermocouple fails that section will be controlled by the top T C If the controller is at IDLE and a T C fails Error Thermocouple Failed will appear on the screen When using three thermocouples...

Page 34: ...uple Header 2 pins Type K No jumper or jumper on 1 pin Type S Jumper over both pins 10 Pin Housed Header for computer and radio connection OUTPUT 4 For fan or auxiliary device Connections for optional...

Page 35: ...34 Appendix H Genesis Mini Connection Diagram...

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