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24

PARTS KITS

Seal Repair Kit...........P/N-085203
Overhaul Kit...............P/N-085210
Seal Tool Kit...............P/N-085737
Pressure Gauge Kit...P/N-085343

PARTS LIST - Standard

ITEM QTY PART 

NO.      DESCRIPTION 

 

 

 

1 1 

053030   

Motor 

Housing

2 1 

039734 

 Ball 

Bearing

3 1 

056668 

 Square 

Ring

4 1 

039030   

Bearing 

Bracket

5 1 

039332 

 Ball 

Bearing

1-40-1 

 

Hex Hd Screw 

3/8-16 x 2” Lg., Stainless

7 12 

15-23-1 

 Hex 

Nut

015000 

 

Pipe Plug 

 

.375” NPT, SQ, Zp

9 2 

001348 

 Shim, 

.031” 

Thick  Stainless

10 2 001161 

 

Shim, 

.010” 

Thick 

Stainless/Bronze

11 2 001162 

 

Shim, 

.031” 

Thick 

Stainless/Bronze

12 1 039485 

  Mechanical Seal, 

1.25” 

Carbon/Ceramic/Buna-N (Both Ends), STD.

 

 

060817 

 

 

 

 

 

Tungsten/Carbide/Buna-N (Pump End)

 

 

060817SC 

 

 

 

 

 

Tungsten/Carbide/Buna-N (Both Ends)

13 1 039038 

 

Seal 

Plate

14 1 022873 

 Diaphragm  Buna-N

15 1 022879 

 

Diaphragm 

Clamp

16 

002203 

 

Hex Hd Screw 

1/4-20 x .875” Lg., Zp

17 

036803 

 

Socket Hd Screw 

1/4-20 x .75” Lg., Stainless

18 1 Q21-39-J8 

 

Key   

 

.25” SQ. x 2.00” Lg, Stainless

19 1 036852 

 Gasket 

 

Rubber

20 6 033824 

 

Stud 

    3/8-16 

2.00”

21 1 051937 

 Square 

Ring 

 

Buna-N

22 5 016405 

 

Splice Cap 

 

All Except 5Hp 1Ph & 10Hp

  

 

030148 

 

Splice Cap 

 

For 5Hp 1Ph & 10Hp

23 

1-529-1 

 

Hex Hd Screw 

3/8-16 x 1.00” Lg., Stainless

24 1 036863 

 

Lifting 

Bail

25 2 1-68-1 

 

Hex Hd Screw 

1/2-13 x 1.25” Lg., Stainless

26 1 070623 

 

Pressure Relief Valve  .75” NPT, Brass

27 2 001349 

 Shim, 

.010” 

Thick  Steel

28 1 070624 

 Pipe 

Closure 

Plastic

29 2 039383 

 Electrode

30 2 039934 

 

Cap 

Plug

31 2 051487 

 

Wire Assy, Moisture Sensor

32 4 052990 

 Wire 

Connector

33 

5-32-6 

 

BIHD Screw   

#6-32 x .25” Lg, ZP

34 2 052563 

 

Lockwasher 

#6, 

Steel

36 5 016406 

 

Insulator 

 

All Except 5Hp 1Ph & 10Hp

  

030149 

 

Insulator 

 

For 5Hp 1Ph & 10Hp

37 

1 Gal.  029034 

 

Cooling Oil - Motor Housing

 

32oz 

029034 

 

Cooling Oil - Seal Cavity

38 A/R 

--------- 

 

Loctite, 

#24240

 A/R 

---------   

Loctite, 

PST567

41 A/R 

--------- 

 

Primer 

T

42 A/R 

--------- 

 

Loctite, 

RC609

43 1 082213A   

Volute

45 1 4587-SS 

  Impeller Washer 

 

.531 x 1.562 Stainless

46 1 11-81-1 

 

SKHd Screw   

 

1/2-13 x 1.25” Lg., 18-8 Stainless

4DSE-HL (High Effi ciency) Pump Series

(

) 3, 12, 14, 19, 21, 45, 46

(

) 2,3,5,7,9,12,14,18,19,21,22,25,26,27,28,29,31,32,36,45,46,49c,49d,49h

Summary of Contents for BARNES 4DSE-L Series

Page 1: ...he right to change product without prior written noti cation 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 9...

Page 2: ...8 20 CROSS SECTION Fig 13 21 EXPLODED VIEW Fig 114 15 22 23 PARTS LIST 24 25 RETURNED GOODS POLICY 26 WARRANT START UP REPORT WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER...

Page 3: ...insert ngers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety d...

Page 4: ...Hardware 300 series stainless steel CORD ENTRY 40 Ft 12 1m Cord Epoxy sealed housing with secondary pressure grommet for sealing and strain relief SPEED 1150 1750 RPM 60Hz nominal UPPER BEARING Desig...

Page 5: ...300 series stainless steel CORD ENTRY 40 Ft 12 1m Cord Epoxy sealed housing with secondary pressure grommet for sealing and strain relief SPEED 1150 1750RPM 60Hz nominal UPPER BEARING Design Single Ro...

Page 6: ...g should be as short as possible Both a check valve and a shut off valve are recommended for each pump being used The check valve is used to prevent back ow into the sump Excessive back ow can cause o...

Page 7: ...575 3 1150 E 5 4 34 4 10 4 SOW 0 75 4DSE7596L 7 5 200 230 3 1150 B D 24 4 21 3 107 8 124 10 4 SOW 0 75 0 75 4DSE7546L 7 5 460 3 1150 D 10 6 62 0 10 4 SOW 0 75 2 99 4DSE7556L 7 5 575 3 1150 D 8 48 49 6...

Page 8: ...t a preventive mainte nance program is recommended and suggested to include the following checks 1 Inspect motor and seal chambers for oil level and contamination and repair as required per section F...

Page 9: ...ler 48 or replace wear ring 60 on High Ef ciency pumps disconnect power remove hex nuts 7 and vertically lift motor and seal assembly from body 43 Clean out body if necessary Clean and ex amine impell...

Page 10: ...ille washers and shims 10 and 11 in upper end bell Position upper motor end bell aligning holes and thread cap screws into bearing bracket 4 Torque to 16 ft lb Place all motor leads above the motor Po...

Page 11: ...ce facing bearing bracket 4 slide rotating member 12D onto shaft using seal pusher until lapped faces of 12D and 12E are together See Figure 6 It is extremely important to keep seal faces clean during...

Page 12: ...s outlined in paragraph F 2 1 Then remove screws 52 and adapter 53 Reassemble by placing gasket 54 and adapter 53 on volute 43 with screws 52 Reassemble volute onto pump assembly as outlined in paragr...

Page 13: ...uired 7 Shipping instructions 8 Billing Instructions G 2 PART NUMBER The part number consists of a six 6 digit number which ap pears in the catalog A one or two letter suf x may follow this number to...

Page 14: ...impeller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set...

Page 15: ...15 FIGURE 10 4DSE L Pump Series...

Page 16: ...16 FIGURE 11 4DSE L Pump Series...

Page 17: ...17 4DSE L Pump Series FIGURE 12...

Page 18: ...1 036852 Gasket Rubber 20 6 033824 Stud 3 8 16 x 2 00 21 1 051937 Square Ring Buna N 22 5 016405 Splice Cap All Except 5Hp 1Ph 7 5Hp 200V 3Ph 030148 Splice Cap For 5Hp 1Ph 7 5Hp 200V 3Ph 23 4 1 529 1...

Page 19: ...9 00 Dia 084894TQ 8 88 Dia 084894TR 8 75 Dia 5HP STD 084894TS 8 62 Dia 084894TT 8 50 Dia 084894TU 8 38 Dia 084894TV 8 25 Dia 084894TW 8 12 Dia 084894TX 8 00 Dia 084894TY 7 88 Dia 084894TZ 7 75 Dia 08...

Page 20: ...met For 4DSE5024L ONLY 49E 1 Control Cable Not Sold Separately 49F 1 051448 Gland Nut 49G 1 021531 Friction Ring 49H 1 066871 Grommet 49J 1 030169 Ground Screw 10 32 x 625 Lg Stainless 52 8 24 113 1 F...

Page 21: ...21 4DSE HL High Ef ciency Pump Series FIGURE 13...

Page 22: ...22 4DSE HL High Ef ciency Pump Series FIGURE 14...

Page 23: ...23 4DSE HL High Ef ciency Pump Series FIGURE 15...

Page 24: ...ainless 19 1 036852 Gasket Rubber 20 6 033824 Stud 3 8 16 x 2 00 21 1 051937 Square Ring Buna N 22 5 016405 Splice Cap All Except 5Hp 1Ph 10Hp 030148 Splice Cap For 5Hp 1Ph 10Hp 23 4 1 529 1 Hex Hd Sc...

Page 25: ...5Ft 072700XL 100Ft 072700XP 125Ft 072700XS 150Ft 072700XV 175Ft 072700XY 200Ft 49A 1 Power Cable Not Sold Separately 49B 1 051447 Gland Nut 1 072559 Gland Nut For 4DSE5024HL 10HP 49C 2 051450 Friction...

Page 26: ...o Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the e...

Page 27: ...27 NOTE...

Page 28: ...guarantees in the nature of performance speci cations furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us if any are subject to laboratory tests...

Page 29: ...m Does impeller turn freely by hand Yes No Condition of equipment Good Fair Poor Condition of cable jacket Good Fair Poor Resistance of cable jacket Good Fair Poor Resistance of cable and pump motor m...

Page 30: ...ction Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for...

Page 31: ...CITY STATE ZIP MODEL NO SERIAL NO PART NO BRAND IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Syst...

Page 32: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA OHIO 45356 U S A FOLD HERE AND TAPE DO NOT STAPLE PLACE STAMP HERE...

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