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17

Troubleshooting Chart

Risk of electric shock. Always disconnect the pump from the power source before handling inspections or repairs.

Symptom

Possible Cause(s)

Corrective Action

NOTE: 

Barmesa Pumps assumes no responsibility for damage or injury due to disassembly in the field. Disassembly of the pumps or supplied accessories other 

than at Barmesa Pumps or its authorized service centers, automatically voids warranty.

A)  The pump does not prime, the vacuum gauge 
indicates a lower reading than normal.

1. Air leak in the suction system.
2. Insufficient liquid in the pump casing.
3. Low operating speed.
4. Bound pump.
5. Mechanical defect .

Threaded joints in the suction tightness.
Gaskets for no wear.
The mechanical seal for leaks.
The drain plug has leaks.
The vacuum gauge may be leaking.
That the pump´s body is filled with water.
The motor speed. (RPM)
Impeller rotates freely.
Internal parts are clean.
That the internal parts are not worn.

B)  The pump does not prime, the vacuum gauge 
reading indicates higher than normal.

1.Pipe clogged suction.

The suction line is clean

C)  The  pump  priming  good  vacuum  gauge 
reading  is  normal,  the  manometer  indicates  a 
lower pressure than normal.

1.The pump speed is very low.
2. Mechanical defects.

The voltage is correct.
The internal parts for wear.

D)   The  pump  priming  good  vacuum  gauge 
reading  is  almost  normal,  reading  in  the 
manometer is greater

1.Discharge obstructed.

The discharge is clear of obstructions 
That the discharge valves operate correctly

E) The  pump  loses  its  priming  during  operation, 
vacuum gauge reading drops to zero.

1. Suction dynamic level too high.
2. The pump is sucking air.

When the pump is operating, never lacks water in the 
suction. 
For leaks in suction piping, flanges and gaskets.
That  there  is  no  vortex  effect  at  the  end  of  the 
suction, this lack of water.

F)   T h e   p u m p   p r i m i n g   p u m p s   w e l l   a n d 
satisfactorily but noisy.

1. Pump base is loose.
2. Cavitation.
3. Bearings.
4. Vibration.

That screws are tight at the base.
There are no cracks in the base.
The dynamic level is not too high.
That the pumping capacity is not too much.
The pump is operating in the range of NPSHR.
If  reducing  flow  makes  the  noise  gone,  then  the 
problem  is  in  the  point  above;  partially  close  the 
discharge valve.
The bearings for wear.
That there is oil in the deposit.
The impeller does not have any foreign material.
The pump is operating in the range.
That the alignment is correct.

F)   Motor overload

1. Low Voltage.
2. Overload

The voltage is correct.
The amperage of the plate is not exceeded.
There  is  no  foreign  material  that  may  force  the 
impeller.
That the motor is suitable for the pump.

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Summary of Contents for BVL Series

Page 1: ...intenance Manual Split Coupled Vertical In line Pumps BVL series 1 500 HP IMPORTANT Read all instructions in this manual before operating or servicing a pump Last update 07 15 2021 8 x 8 x 13 3 x 3 x...

Page 2: ...wer source before DANGER handling any aspect of the pumping system Lockoutpowerandtag Do not lift carry or hang pump by the electrical cables Damage to the electrical cables can cause DANGER shock bur...

Page 3: ...LER Closetype castironASTMA 48class30orbronzeASTM B584 Gr C84400 SPLITCOUPLING Aluminum6061 T6 SHAFT StainlessSteel416 COUPLING CastironASTMA 48class30 MECHANICALSEAL Carbon SiliconCarbide Viton SS304...

Page 4: ...eiving Installation 4Suction Recommended to use robust and self supported piping and inspect for any leakage For a successful installation you need to rely on the friction loss calculation in the suct...

Page 5: ...DDITIONAL PIPE SUPPORTS FLO TREX VALVE FLO TREX VALVE FLOOR SADDLE SUPPORT Installation STANCHION PLATES SEISMICALLY RATED SNUBBERS SEISMICALLY RATED SNUBBERS OR PADS AND CONCRETE OR PADS AND CONCRETE...

Page 6: ...ion Due to the high energy cost or BHP necessary to overdue friction generated by using a small diameter pipe usually a large diameter pipe is used in the discharge side Piping valves etc should be pe...

Page 7: ...supply so the motor doesn t not accidentally start Close the suction and discharge valve and drain the remaining liquid by removing the plug once all the liquid is drained reinstall the plug Remove t...

Page 8: ...pump shaft Identify the coupling half that is machined to receive the two shafts keys Slide the coupling between the two shafts and position the motor collar in the coupling motor collar was not remov...

Page 9: ...NECTION GLAND MECH SEAL BOLT LOCKWASHER ITEM 62 EXPLODEDVIEW OUTBOARD MECH SEAL STATIONARY SEAT MECHANICAL SEAL ITEM 62A ITEM 62B ITEM 52 ITEM 163 ITEM 62 When ordering repair parts always provide the...

Page 10: ...ECHANICAL SEAL ROTARY PART FLUSH CONNECTOR COUPLING OR STUFFING BOX GLAND MECH SEAL BOLT LOCKWASHER PUMP S SHAFT RETAINING RING ITEM 160 MECHANICAL SEAL STATIONARY FACE EXPLODEDVIEW INBOARD MECH SEAL...

Page 11: ...4 405 TSC 2 2 31030506 30405008 284 286 TC 1 31030505 30405009 324 326 TC 2 31030506 364 365 TC 445 447 TSC 30405011 182 184 TC 1 2 31030502 30405012 213 215 TC 1 2 31030503 30405013 254 256 TC 1 1 31...

Page 12: ...1 21 9 7 28 1 86 0 6 180 757 66 3 26 7 8 9 2 27 0 73 0 3 200 833 80 32 2 10 07 2 72 0 87 0 35 220 908 95 38 1 12 6 3 21 1 03 0 41 240 984 111 44 5 14 7 3 74 1 2 0 48 260 1060 128 51 3 16 9 4 3 1 38 0...

Page 13: ...3 36 STANDARD 45 ELBOW 0 38 0 54 0 61 0 77 0 92 1 15 1 53 1 83 2 29 STANDARD TEE 1 68 2 29 2 75 3 36 4 28 5 19 6 71 8 23 10 1 ANGLE GLOBE VALVE OPEN 3 97 5 49 6 71 8 23 10 7 12 2 16 8 21 3 25 9 GLOBE...

Page 14: ...13 Exploded View COUPLING BUSHING 51 50 SUBASSEMBLY 163 21 36 80 83 86 IMPELLER SHAFT SUBASSEMBLY barmesa com...

Page 15: ...14 Exploded View VERTICAL IN LINE PUMP IMPELLER SHAFT COUPLING BUSHING 101 102 105 100 102 103 104 SUBASSEMBLY SUBASSEMBLY barmesa com...

Page 16: ...15 Exploded View MECHANICAL SEAL FLUSH 163 62B 62A 148 156 54 62 PUMP S SHAFT 52 155 DISCHARGE S FLANGE SUCTION S FLANGE 62 58 58 68 67 63 59 barmesa com...

Page 17: ...CLASS 30 101 CASING GASKET NON ASBESTOS OR TEFLON PTFE 102 GAUGE PLUG GALVANIZED STEEL 103 CASING CAPSCREW 104 WASHER 105 CASING DRAIN PLUG GALVANIZED STEEL OR CAST IRON 140 COUPLING ALUMINIO 6061 T6...

Page 18: ...1 Thepumpspeedisverylow 2 Mechanicaldefects Thevoltageiscorrect Theinternalpartsforwear D The pump priming good vacuum gauge reading is almost normal reading in the manometerisgreater 1 Dischargeobstr...

Page 19: ...18 barmesa com...

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