background image

Under no circumstances

 

should  cable  be  pulled  while  the 
p u m p   i s   b e i n g   t r a n s p o r t e d   o r 
installed. Attach a chain or rope to the 
grip and install the pump.

WARNING

4

Installation

4

Receiving inspection

Upon  receiving  the  pump,  it  should 
be  inspected  for  damage  or 
shortages.  If  damage  has  occurred, 
file  a  claim  immediately  with  the 
company that delivered the pump. If 
the  manual  is  removed  from  the 
packaging, do not lose or misplace.

4

Storage

Any  product  that  is  stored  for  a 
period  longer  than  six  (6)  months 
from the date of purchase should be 
bench  tested  prior  to  installation.  A 
bench  test  consists  of,  checking  the 
impeller  to  assure  it  is  free  turning 
and  a  run  test  to  assure  the  motor 
(and  switch  if  provided)  operate 
properly.

Installation

4

Before Installation

Insulation resistance measurement

 

With the motor and cable (excluding 
the power supply cable) immersed in 
water,  use  a  megger  to  measure  the 
insulation 

resistance 

between 

ground and each phase of the motor, 
and again between each phase of the 
motor.  The  megger  should  indicate 
an  insulation  resistance  of  not  less 
than  20  mega  ohms.  While  making 
the  measurement,  keep  the  power 
supply  cable  off  the  ground. 

We 

recommend  that  an  auxiliary 
pump  be  kept  on  hand  in  case  of 
emergency.

1.

   

This  pump  must  not  be  installed 
on  its  side  or  operated  in  a  dry 
condition.  Ensure  that  it  is 
installed upright on a secure base.

2.

   

Install  the  pump  at  a  location  in 
the  tank  where  there  is  the  least 
turbulence.

3.

   

If  there  is  a  flow  of  liquid  inside 
the  tank,  support  the  piping 
where  appropriate.  Install  piping 
so that air will not be entrapped. If 
piping must be installed in such a 
way 

that 

air 

pockets 

are 

unavoidable,  install  an  air  release 
valve  wherever  such  air  pockets 
are most likely to develop.

4.

   

Do  not  permit  end  of  discharge 
piping  to  be  submerged,  as 
backflow  will  result  when  the 
pump is shut down.

Non-automatic  pumps 

do  not  have  an  automatic  operating 
system. Do not operate the pump for a 
long time with the water level near the 
lowest  water  level  (H1)  as  shown  in 
Figure  1,  as  the  automatic  cut-off 
switch  incorporated  inside  the  motor 
will be activated.

WARNING

5.

   

To avoid dry operation, install the 
floats  as  shown  in  Figure  2.  The 
pump  may  not  start  if  a  floats 
switch  touches  the  wall  of  the 
water  tank  or  the  piping.  Install 
the  floats  so  that  this  will  not 
happen.

Wiring:

a)  Wire  as  indicated  for  the  appro-

piate  start  system  as  shown  in 
figure 3.

b)  Loose  connections  will  stop  the 

pump.  Make  sure  all  electrical 
connections are secure.

Cable:

c)  Never  let  the  end  of 

the cable contact water.

d)  If  the  cable  is  extended,  do  not 

immerse the splice in water.

e)   Fasten the cable to the discharge 

piping with tape or vinyl strips.

f )   Install the cable so that it will not 

overheat.  Overheating  caused  by 
coiling the cable and exposing it to 
direct sunlight.

WARNING

Grounding:

Connect  the  green  wire  to  ground. 
Under  no  circumstances  should  the 
green  wire  be  connected  to  the 
power supply.

U s e   s h o r t   c i r c u i t 

breakers to prevent danger of 
electrical shock.

DANGER

Figure 1

H2H2

H1H1

Figure 2

ON

OFF

8

barmesapumps

Summary of Contents for BSV Series

Page 1: ...10 HP 3450 RPM Installation Operation Maintenance Manual Submersible Stainless Vortex Sewage Pump IMPORTANT Read all instructions in this manual before operating or servicing a pump Last update 12 13 2022 barmesapumps ...

Page 2: ...gled in moving parts Pumps build up heat and pressure during operation Allow time for pumps to cool DANGER before handling or servicing the pump or any accessory items associatedwithornearthepump Riskofelectric shock To reduce risk of electric shock always disconnect pump from power source before DANGER handling any aspect of the pumping system Lockoutpower tag Do not lift carry or hang pump by th...

Page 3: ...na N Viton PAINT Airdryenamel waterbased SEAL Double mechanical oil lubricated Upper part of carbon ceramic lower part ofsiliconecarbide Viton elastomerandstainlesssteelspring CORDENTRY 33ft 0 5 7 5HP 40ft 10HP ofneoprenecord BEARINGS Ball single row permanently oil lubricated for 60 000 hours of work Designedforradialandaxialloads MOTOR 1 3 phase 115 230 460 volts 60 Hz 3450 RPM For continuous du...

Page 4: ...5 4 5 9 4 3 3 5 3 5 5 4 5 9 4 7 3 9 MODEL HP VOLTS PHASE MAX AMPS Ø DISCHARGE DISCHARGE MAX m MAX FLOW GPM CORD ft SPH SLD HNDLG 2BSV 051DS 0 5 115 1 8 2 11 88 33 1 35 2BSV 054DS 0 5 460 3 1 4 2 11 88 33 1 35 2BSV 101DS 1 115 1 12 2 14 118 33 1 35 2BSV 102DS 1 230 1 6 2 14 118 33 1 35 2BSV 103DS 1 230 3 4 2 14 118 33 1 35 2BSV 104DS 1 460 3 2 2 14 118 33 1 35 Built in capacitor for single phase mo...

Page 5: ...3 4 7 2 0 4 6 1 5 9 8 2 4 1 4 1 4 1 15 4 15 4 4 1 9 3 5 9 6 1 9 3 5 3 5 2 5 2 5 3 MODEL HP VOLTS PHASE MAX AMPS Ø DISCHARGE DISCHARGE MAX m MAX FLOW GPM CORD ft SPH SLD HNDLG 2BSV 202DS 2 230 1 11 2 20 155 8 33 1 75 2BSV 203DS 2 230 3 7 2 20 155 8 33 1 75 2BSV 204DS 2 460 3 3 5 2 20 155 8 33 1 75 2BSV 303DS 3 230 3 8 2 23 177 33 1 75 2BSV 304DS 3 460 3 4 5 2 23 177 33 1 75 Built in capacitor for s...

Page 6: ...ions Dimensions 45 7 5 HP 5 MODEL A A1 A2 A3 B B1 B2 D D1 D2 D3 D4 D5 3BSV 503DS 3BSV 504DS 3BSV 753DS 3BSV 754DS MODEL D6 DN E F G P P1 P2 H H1 H2 H3 WT 3BSV 503DS 3BSV 504DS 3BSV 753DS 3BSV 754DS Dimensions in inches WT Weight in pounds without cable 20 6 3 8 9 118 6 0 6 0 6 90 45 90 5 9 3 0 6 0 6 0 6 90 45 90 26 5 5 9 3 0 6 24 9 18 4 6 3 8 9 105 8 5 5 5 9 3 7 3 7 4 5 7 2 5 6 5 6 6 1 5 3 6 1 5 3...

Page 7: ...4 0 6 0 7 0 6 0 6 90 45 90 45 24 8 20 3 7 1 10 3 156 5 Dimensions in inches WT Weight in pounds without cable MODEL HP VOLTS PHASE MAX AMPS Ø DISCHARGE DISCHARGE MAX ft MAX FLOW GPM CORD ft SPH SLD HNDLG 4BSV1003DS 10 230 3 28 4 128 300 47 1 75 4BSV1004DS 10 460 3 14 4 128 300 47 1 75 410 HP Specifications Dimensions 6 barmesapumps ...

Page 8: ...1 F2 G 5 3 6 8 5 3 6 8 5 5 5 9 3 9 90 45 90 7 1 5 9 15 9 9 5 7 1 7 5 G1 H H1 H2 H3 H4 H5 H6 H7 H8 H9 I J K L WT WT1 2 8 29 24 4 11 3 4 1 8 1 12 4 12 5 0 4 8 7 1 0 6 0 6 0 7 0 6 156 5 30 6 Dimensions in inches WT Weight in pounds without cable WT1 Slide Rail Coupling weight 410 HP with Slide Rail Coupling Specifications Dimensions 7 barmesapumps ...

Page 9: ...e least turbulence 3 If there is a flow of liquid inside the tank support the piping where appropriate Install piping so that air will not be entrapped If piping must be installed in such a way that air pockets are unavoidable install an air release valve wherever such air pockets are most likely to develop 4 Do not permit end of discharge piping to be submerged as backflow will result when the pu...

Page 10: ...iary Capacitor Single phase automatic L N PE Black Brown White Blue Green Yellow Green Ground Green Yellow Green Yellow Frame grounding Thermal protector Main Auxiliary Capacitor Float switch Three phase R S T Frame grounding Green Yellow Ground PE Red White Black Green Yellow Green U V W U2 V2 W2 Overload protector Electrical Wiring 9 barmesapumps ...

Page 11: ...ller plug on top Inject suitable amount turbine oil no 32 ISO VG 32 Inspections at 3 5 year intervals Conduct an overhaul of the pump These intervals will preclude the possibility of future trouble Parts that will need to be replaced Replace the appropriate part when the following conditions are apparent See figure 4 Note replacement schedule is based on normal operating conditions REPLACEABLE PAR...

Page 12: ...Name Plate and Part Description and Part Number as shown on Parts List 40 5 1 HP 11 22 22 1 1 3 2 19 3 19 6 22 19 6 18 4 6 19 2 5 7 19 4 15 1 15 2 19 9 23 13 14 17 1 17 2 8 9 10 24 21 6 20 4 22 1 20 7 31 1 19 7 20 7 19 6 21 6 20 5 11 27 18 2 12 31 21 9 17 3 21 6 17 4 barmesapumps ...

Page 13: ...TOR GASKET VITON 10 OIL SEAL VITON 18 2 FLANGE GASKET VITON 11 IMPELLER SUS 316 27 FLANGE SUS 316 12 ITEM NAME MATERIAL 1 CABLE SJTOW STOW 5 STATOR WITH MOTOR HOUSING SUS 316 17 4 O RING OF OIL CHAMBER NBR 19 2 LONG SCREW OF MOTOR STEEL 19 3 SCREW OF CABLE GLAND SUS 316 19 4 SCREW STEEL 19 6 SCREW SUS 316 19 7 SCREW OF FLANGE SUS 316 19 9 SCREW OF PROTECTOR STEEL 20 4 WASHER STEEL ITEM NAME MATERI...

Page 14: ... 3 23 1 19 9 31 2 13 14 19 10 4 18 21 6 6 19 2 5 35 19 6 7 8 22 19 6 9 21 6 20 5 12 18 2 19 7 27 18 1 11 19 8 17 10 24 20 7 31 1 20 7 22 1 21 6 22 1 31 21 9 28 17 3 2 19 1 20 7 15 1 15 2 22 3 21 19 3 1 19 9 31 2 23 13 19 10 4 18 21 6 6 19 2 5 35 19 6 7 8 22 19 6 9 21 6 11 17 1 17 2 10 24 22 1 21 6 22 1 2 19 6 20 5 31 21 9 17 3 18 1 12 20 7 31 1 18 2 27 20 7 19 7 28 20 7 19 8 19 barmesapumps ...

Page 15: ... HP SUS 316 FLANGE GASKET 5 7 5 HP 14 ITEM NAME MATERIAL ITEM NAME MATERIAL 1 CABLE SJTOW STOW 19 10 SCREW SUS 316 5 STATOR WITH MOTOR HOUSING SUS 316 20 5 WASHER OF IMPELLER SUS 316 14 CAPACITOR 1 PHASE 20 7 WASHER SUS 316 15 1 15 2 BEARINGS 21 SPRING WASHER OF HANDLE SUS 316 17 1 17 2 O RINGS VITON 21 6 SPRING WASHER SUS 316 17 3 O RING OF VOLUTE VITON 21 9 SPRING WASHER OF IMPELLER SUS 316 19 S...

Page 16: ...For repair part please supply Model Number and Serial as shown on Name Plate and Part Description and Part Number as shown on Parts List Repair Parts 15 410 HP barmesapumps ...

Page 17: ...IXON 23 SCREW OF CABLE GLAND AISI 316 24 HANDLE AISI 316 24 1 HEX BOLT SPRING WASHER AISI 316 25 SOCKET SCREW O RING AISI 316 VITON 26 HEX BOLT SPRING WASHER AISI 316 28 SPRING WASHER AISI 316 29 HEX NUT AISI 316 30 KEY AISI 316 31 HEX BOLT SC 32 HEX BOLT SPRING WASHER AISI 316 33 SOCKET SCREW O RING AISI 316 VITON 34 PHILLIPS SCREW SC 35 HEX BOLT SPRING WASHER AISI 316 37 HEX BOLT FLAT WASHER HEX...

Page 18: ...nd caused pump to stop 2 High liquid temperature has activated motor protector and caused pump to stop 3 Reverse rotation 1 Raise water level to C W L 2 Lower liquid temperature 3 Correct rotation Does not pump Inadequate volume 1 Reverse rotation 2 Significant drop in voltage 3 Operating a 60 Hz pump with 50 Hz 4 Discharge head is high 5 Large piping loss 6 Low operating water level causes air su...

Page 19: ...ht to have the product returned to our factory for additional testing This warranty shall not apply when damage is caused by 1 improper installation 2 improper voltage 3 lightning 4 excessive sand or other abrasive material 5 corrosion build up due to excessive chemical content or 6 uncontrollable acts of god Any modification of the original equipment will also void the warranty We will not be res...

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