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Risk of electric shock. Always disconnect the pump from the power source before handling inspections or repairs.

Symptom

Possible Cause(s)

Corrective Action

Pump will not run

1.   Poor electrical connection, blown fuse, tripped 

 

breaker or other interruption of power; 

 

improper power supply

2.   Motor or switch inoperative (go to manual 
 

operation)

2a. Float movement restricted
2b. Switch will not activate pump or is defective
2c. Defective motor
3.   Insuffi cient liquid level

1.  Check all electrical connections for security. 
 

Have electrician measure current in motor leads, 

 

if current is within ± 20% of locked rotor Amps, 

 

impeller is probably locked. If current is 0, 

 

overload may be tripped. Remove power, allow 

 

pump to cool, then re-check current.

2a. Reposition pump or clean basin as required to 
 

provide adaquate clearance for float

2b. Disconnect level control. Set ohmmeter for a 
 

low rang, such as 100 ohms full scale and 

 

connect to level control leads. Actuate level 

 

control manually and check to see that 

 

ohmmeter shows zero ohms for closed switch 

 

and full scale for open switch. (Float Switch)

2c. Check winding insulation (Megger Test) and 
 

winding resistance. If check is outside of range, 

 

dry and re-check. If still defective, replace per 

 

service instructions.

3.  Make sure liquid level is above the pump
4.  Re-check all sizing calculations to determine 
 

proper pump size.

5.  Check discharge line for restrictions, including 
 

ice if line passes through or into cold areas.

6.  Remove and examine check valve for proper 
 

installation and freedom of operation

7.  Open valve
8.  Check impeller for freedom of operation, 
 

security and condition. Clean impeller cavity 

 

and inlet of any obstruction

9.  Loosen union slightly to allow trapped air to 

 escape. Verify that turn-off level of switch is set 

 

so that the suction is always flooded. Clean vent

 

hole

10. Check rotation. If power supply is three phase, 
 

reverse any two of three power supply leads to 

 

ensure proper impeller rotation

11. Repair fixtures as required to eliminate leakage
12. Check pump temperature limits and fluid
 

temperature

13. Replace portion of discharge pipe with flexible
 

connector or tighten existing piping.

14. Turn to automatic position
15. Check for leaks around basin inlet and outlets

Pump will not turn off 

2a. Float movement restricted
2b. Switch will not activate pump or is defective
4.   Excessive inflow or pump not properly sized for 

application

9.   Pump may be air locked causing pump not to flow
14. H-O-A switch on panel is in "HAND" position

Pump hums but doesn’t run

1.  Incorrect low voltage
8.  Impeller jammed or loose on shaft, or inlet 
 

plugged

Pump delivers insufficient capacity

1.  Incorrect low voltage
4.   Excessive inflow or pump not properly sized for
 

application

5.  Discharge restricted
6.  Check valve partially closed or installed backwards
7.   Shut-off valve closed
8.  Impeller jammed or loose on shaft, or inlet 
 

plugged

9.  Pump may be air locked causing pump not to flow
10. Piping fixtures leaking or discharge before the 
 

nozzle

Pump cycles too frequently or runs periodically 
when f ixtures are not in use

6.  Check valve partially closed or installed backwards
11. Fixtures are leaking
15. Ground water entering basin

Pump shuts of f and turns on independent of
switch, (trips thermal overload protector). 

CAUTION!

Pump may start unexpectedly. 

Disconnect power supply.

1.  Incorrect low voltage
4.   Excessive inflow or pump not properly sized for
 

application

8.  Impeller jammed or loose on shaft, or inlet 
 

plugged

12. Excessive water temperature (internal 
 

protection only)

Pump operates noisily or vibrates excessively

2c. Worn bearings, motor shaft bent
5.  Debris in impeller cavity or broken impeller
10. Pump running backwards
13. Piping attachments to building structure too 
 

loose or rigid

NOTE: 

Barmesa Pumps assumes no responsibility for damage or injury due to disassembly in the field. Disassembly of the pumps or supplied accessories other 

than at Barmesa Pumps or its authorized service centers, automatically voids warranty.

9

Troubleshooting Chart

barmesa.com

Summary of Contents for 2BSE411 Series

Page 1: ...tion Maintenance Manual Submersible Solids Handling Pumps IMPORTANT Read all instructions in this manual before operating or servicing a pump 2BSE411 2BSE511 SERIES 0 4 0 5 HP 1750 RPM Last update 12 03 2020 barmesa com ...

Page 2: ...efore handling or servicing the pump or any accessory items associatedwithornearthepump T h i s p u m p i s n o t i n t e n d e d f o r u s e i n swimming pools or water installations where there is DANGER humancontactwithpumpedfluid Riskofelectric shock To reduce risk of electric shock always disconnect pump from power source before DANGER handling any aspect of the pumping system Lockoutpowerand...

Page 3: ...sed SEAL Single mechanical oil filled chamber Silicon carbide Buna N elastomer and stainlesssteelhardware CORDENTRY 20ftofneoprenecord sealedagainstmoisture UPPERBEARING Ball singlerow oillubricated forradialload LOWERBEARING Ball singlerow oillubricated forradialandthrustload MOTOR NEMA L singlephase permanentsplitcapacitor oilfilled withoverload protection inmotor MODEL PART No HP VOLTS PHASE RP...

Page 4: ...l Discharge Pipe Mounted Level Control Level Control Basic instructions Plug the level control plug into the GFI receptacle then plug the pump into the piggy back plug See Figure 3 One cycle of operation should be observed so that any potential problems can be corrected It is recommended that the level control float should be set to insure that the liquid in the sump never drops below the top of t...

Page 5: ...n damage the motor and or pump Incorrect rotation for Single Phase pumps is unlikely If the rotation is incorrect contact factory 3 Name Plate Record the information from the pump name plate to drawing in front of manual for future reference 4 Insulation Test An insulation megger test should be performed on the motor Before the pump is put into service The resistance values ohms as well as the vol...

Page 6: ...age and replace if required To remove impeller place a flat screwdriver in the slot of the end of the shaft to hold the shaft stationary while unscrewing the impeller 5 Check v ring and remove if damaged Power Cord and Motor 6 Remove pipe plug and drain oil from housing 7 Remove gland nut washer and ring from housing Pull cord through and disconnect the wires from the terminals on power cord 8 Rem...

Page 7: ...apped surface of rotating member facing outward slide over shaft using a seal tool being carefull not to damage seal face Make sure spring is seated in retaining ring and spring is lined up on rotating member and not cocked or resting on bellows tail Motor 5 Slide rotor shaft with bearings and seal parts into seal plate until bearing seats into seal plate Install snap ring into seal plate 6 Place ...

Page 8: ...7 Repair Parts For Repair Part Please supply Model Number and Serial as shown on Name Plate and Part Description and Part Number as shown on Parts List barmesa com ...

Page 9: ...ER Ø138 2 1 HT200 16 CASING 1 HT200 17 CASING SEALING WASHER 1 RUBBER 18 HEX SOCKET CAP SCREW 1 4 20UNC x 28 2 SS 304 19 V SHAPE RING 1 NBR40 20 MECHANICAL SEAL 1 2 Ø25 4 1 SiC SiC 21 ELASTIC COLLAR 40 1 65Mn 22 BEARING 6203 1 23 LENGTHERN BOLT 8 32 x 125 4 Q235A 24 FLATWASHER 4 4 Q235A 25 SPRING WASHER 4 4 65Mn 26 LOWER BEARING PLATE O RING 1 NBR40 27 CAPACITOR CLAMP 1 08F 28 CROSS RECESS PAN HEA...

Page 10: ...wer supply leads to ensure proper impeller rotation 11 Repair fixturesasrequiredtoeliminateleakage 12 Check pump temperature limits and fluid temperature 13 Replace portion of discharge pipe with flexible connector or tighten existing piping 14 Turn to automatic position 15 Check for leaks around basin inlet and outlets Pump will not turn off 2a Float movement restricted 2b Switch will not activat...

Page 11: ......

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