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Manual

2100-342

I

Page

17 of 24

START UP

IMPORTANT INSTALLER NOTE

For improved start up performance wash the indoor coil
with a dish washing detergent.

CRANKCASE HEATERS

WH491-B and -C are provided with compressor
crankcase heat.  All other models are not provided with
crankcase heat.  They are either single phase or the
system refrigerant charge is not of sufficient quantity to
require crankcase heat.

The WH491-B and -C models have a wrap around type
heater located on the lower section of the compressor
housing.  This is an on/off heater that is controlled by
the compressor contactor.

The label in Figure 13 is affixed to all WH491-B and -C
units detailing start up procedure.  This is 

very

important. 

 Please read carefully

.

HIGH PRESSURE SWITCH

All models are supplied with a remote reset high
pressure switch.  If tripped, this pressure switch may be
reset by turning the thermostat off then back on again.

TWO SPEED OUTDOOR FAN MOTORS

All units have two speed outdoor fan motors.

The two speed outdoor fan motor is controlled with an
outdoor thermostat and operates on low speed below
80° F outdoor temperature in cooling mode.  In heating
mode it operates on high speed only.

THREE PHASE SCROLL COMPRESSOR
START UP INFORMATION

Scroll compressors, like several other types of
compressors, will only compress in one rotational
direction.  Direction of rotation is not an issue with
single phase compressors since they will always start
and run in the proper direction.

However, three phase compressors will rotate in either
direction depending upon phasing of the power.  Since
there is a 50-50 chance of connecting power in such a
way as to cause rotation in the reverse direction,
verification of proper rotation must be made.  All three
phase units incorporate a phase monitor to ensure proper
field wiring.  See the “Phase Monitor” section later in
this manual.

Verification of 

proper rotation

 must be made any time a

compressor is changed or rewired.  If improper rotation
is corrected at this time there will be no negative impact
on the durability of the compressor.

FIGURE  13

START UP LABEL

However, reverse operation for over one hour may have
a negative impact on the bearing due to oil pump out.

NOTE: If compressor is allowed to run in reverse

rotation for several minutes, the compressor’s
internal protector will trip.

All three phase ZR3 compressors are wired identically
internally.  As a result, once the correct phasing is
determined for a specific system or installation,
connecting properly phased power leads to the same
Fusite terminal should maintain proper rotation
direction.

Verification of proper rotation direction is made by
observing that suction pressure drops and discharge
pressure rises when the compressor is energized.
Reverse rotation also results in an elevated sound level
over that with correct rotations, as well as, substantially
reduced current draw compared to tabulate values.

The direction of rotation of the compressor may be
changed by reversing any two line connections to the
unit.

7961-411

IMPORTANT

THESE PROCEDURES MUST BE
FOLLOWED AT INITIAL START UP
AND AT ANY TIME POWER HAS
BEEN REMOVED FOR 12 HOURS
OR LONGER.

To prevent compressor damage which
may result from the presence of liquid
refrigerant in the compressor crankcase:

1.

Make certain the room thermostat is in
the “off” position. (The compressor is
not to operate.)

2.

Apply power by closing the system
disconnect switch. This energizes the
compressor heater which evaporates
the liquid refrigerant in the crankcase.

3.

Allow 4 hours or 60 minutes per pound
of refrigerant in the system as noted
on the unit rating plate, whichever is
greater.

4.

After proper elapsed time the
thermostat may be set to operate the
compressor.

5.

Except as required for safety while
servicing, do not open system
disconnect switch.

Summary of Contents for WH381

Page 1: ...ED PACKAGE HEAT PUMPS Models WH381 WH431 WH491 INSTALLATION INSTRUCTIONS Manual 2100 342I Supersedes 2100 342H File Tab 17 Date 08 01 07 Bard Manufacturing Company Inc Bryan Ohio 43506 Since 1914 Movi...

Page 2: ...ns 22 Removal of Fan Shroud 22 Refrigerant Charge 22 Pressure Tables 24 Figures Figure 1 Unit Dimensions 5 Figure 2 Fresh Air Damper Assembly 8 Figure 3 Condensate Drains 8 Figure 4 Mounting Instructi...

Page 3: ...ter and Summer Air Conditioning Duct Design for Residential ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection For more information contact these publishers ACCA Air Conditioning...

Page 4: ...URE MODEL NUMBER CONTROL MODULES CAPACITY 38 3 Ton 43 3 Ton 49 4 ton VOLTS PHASE A 230 208 60 1 B 230 208 60 3 C 460 60 3 REVISIONS KW VENTILATION OPTIONS X Barometric Fresh Air Damper Standard B Blan...

Page 5: ...p p u S n r u t e R W D H A B C B E F G I J K L M N O P Q R S T 1 8 3 H W 1 3 4 H W 1 9 4 H W 5 7 0 2 4 2 3 4 2 2 5 7 8 4 8 8 8 9 8 8 9 2 8 8 5 1 8 8 9 2 8 8 3 4 0 1 9 1 6 6 1 3 0 0 0 3 8 6 2 3 4 9 6...

Page 6: ...S e r i W 2 d n u o r G e z i S e r i W T K C A T K C B T K C A T K C B T K C A T K C B T K C A T K C B Z 0 A 0 0 A 1 8 3 H W 5 0 A 8 0 A 0 1 A 1 8 0 2 0 3 2 1 2 r o 1 2 r o 1 2 r o 1 1 3 7 5 3 7 3 8...

Page 7: ...ach unit The filter slides into position making it easy to service This filter can be serviced from the outside by removing the service door A 1 inch washable filter and a 2 inch pleated filter are al...

Page 8: ...n open or vented type system to assure proper drainage FRESH AIR INTAKE All units are built with fresh air inlet slots punched in the service panel If the unit is equipped with a fresh air damper asse...

Page 9: ...h clearance is used for ease of installation and maintaining the required clearance to combustible material The supply air opening would then be 32 x 12 See Figures 4 and 4A for details WARNING Failur...

Page 10: ...Manual 2100 342I Page 10 of 24 FIGURE 4 MOUNTING INSTRUCTIONS...

Page 11: ...s is required for the first 3 feet of ducting It is important to insure that the 1 4 inch minimum spacing is maintained at all points Failure to do this could result in overheating the combustible mat...

Page 12: ...Manual 2100 342I Page 12 of 24 FIGURE 5 WALL MOUNTING INSTRUCTIONS FIGURE 6 WALL MOUNTING INSTRUCTIONS SEE FIGURE 4 MOUNTING INSTRUCTIONS SEE UNIT DIMENSIONS FIGURE 1 FOR ACTUAL DIMENSIONS...

Page 13: ...Manual 2100 342I Page 13 of 24 FIGURE 7 COMMON WALL MOUNTING INSTALLATIONS...

Page 14: ...the compressor motor The disconnect access door on this unit may be locked to prevent unauthorized access to the disconnect To convert for the locking capability bend the tab locate in the bottom left...

Page 15: ...zation of the heating Application Data and the heat loss calculation of the building are useful in determining the correct set points NOTE The additional LAB low ambient bypass relay is required to pr...

Page 16: ...eration of the electric heat until outdoor temperatures have reached a certain design point This won t allow the electric heat to come on as second stage heating unless the outdoor temperature is belo...

Page 17: ...ing See the Phase Monitor section later in this manual Verification of proper rotation must be made any time a compressor is changed or rewired If improper rotation is corrected at this time there wil...

Page 18: ...ergizes the reversing valve solenoid constantly whenever the system switch on subbase is placed in Heat position the B terminal being constantly energized from R A thermostat demand for heat completes...

Page 19: ...he defrost region By placing a jumper across the SEN JMP terminals a 1 4 inch QC terminal works best the defrost sensor mounted on the outdoor coil is shunted out and will activate the timing circuit...

Page 20: ...g i h e h t f I t i u c r i c d e s o l c a s i o t n o d n a f f o r e w o p e l c y C t n e n o p m o c e v i t c e f e d e c a l p e R r o s s e r p m o c e h t t u o k c o l l l i w l o r t n o c...

Page 21: ...0 6 4 0 7 4 0 8 4 0 9 4 0 0 5 5 8 9 6 5 4 8 2 5 5 0 4 6 3 5 1 5 0 2 5 4 1 5 0 5 8 2 0 9 4 0 9 5 7 4 0 0 2 6 4 5 5 8 4 4 4 5 5 3 4 5 9 2 2 4 7 7 0 1 4 8 9 8 9 3 7 5 7 8 3 2 5 6 7 3 3 8 5 6 3 8 4 5 5 3...

Page 22: ...e d o M n o i s n e m i D A 1 8 3 H W 1 3 4 H W 1 9 4 H W 0 0 1 l e d o M 1 8 3 H W 1 3 4 H W 1 9 4 H W W K h g i H d e e p S d e M d e e p S w o L d e e p S h g i H d e e p S d e M d e e p S 5 0 A 3...

Page 23: ...n I 2 O 1 8 3 H W 1 9 4 H W 1 3 4 H W d e e p S h g i H d e e p S m u i d e M d e e p S w o L d e e p S h g i H d e e p S m u i d e M y r D l i o C t e W l i o C y r D l i o C t e W l i o C y r D l i...

Page 24: ...h g i H 7 7 3 0 2 7 7 8 1 2 7 7 4 3 2 8 7 0 5 2 9 7 7 6 2 0 8 5 8 2 2 8 4 0 3 4 8 4 2 3 6 8 4 4 3 B D g e d 5 8 B W g e d 2 7 e d i S w o L e d i S h g i H 0 8 0 1 2 0 8 6 2 2 0 8 2 4 2 1 8 9 5 2 2 8...

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