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Manual   2100-279
Page    8

5. Restore the electrical power to the furnace by

turning the switch back on.  Adjust the
thermostat to call for heating operation.

6. Observe both the pilot flame and main burners

flames, and compare to Figures 5 and 6
respectively.  The main burners should be mostly
“blue” with possibly a little orange (not yellow)
at the tips of the flames.  The flames should be
in the center of the heat exchanger compartments
and impinging on the heat exchanger surfaces.

7. Observe the flames until the blower starts (there

is a normal delay 60 second period until the heat
exchanger warms up). There should be no
change in the size or shape of the flame.  If there
is any wavering or blowing of the flame on the
blower start-up, it is an indication of a possible
leak in the heat exchanger.  Turn off the gas
valve in the gas line leading to the furnace, and
then the main electrical switch to the furnace
and call your service agency.

8. Replace the burner access door.

          WARNING

Leakage of products of combustion into the
living area may result in asphyxiation resulting in
injury or death

4. Inspect the vent terminal, observing for any

debris from weather, birds, and the like.  Clean
if necessary.  Also check the small cover
assembly on Induced Draft Blower Door to make
sure it is clear.   See Figure 4.

7. Check the entire vent terminal  for any blockage.

If any debris is present remove it.

6

.G

THE FOLLOWING PROCEDURE SHOULD
BE FOLLOWED FOR THE PERIODIC
INSPECTION AS CONDUCTED BY THE
OWNER/OCCUPANT.

1. Set the wall thermostat to the OFF position or

lower the set point lever to a temperature will
below the existing room temperature.  Shut off
electric power to the furnace.  A switch should
be mounted either on the outside of the furnace
or adjacent to the furnace for this purpose.

2. Remove the burner access door.  See Figure 4.

3. Use flashlight or trouble light to observe the

burner compartment and burners.  There should
be very minimal scaling or sooting in this area.
Some loose debris may have fallen down on to
the floor of the heat exchanger form the tube
passageways, and this may be vacuumed out.
Also observe the sides of the heat exchanger
tubes for “hot spots” due to improper burner
alignment or overfiring and give particular
attention to any area where it looks like there
may be any deterioration from corrosion or
rusting. Observe for any corrosion on the
burners themselves.  Should anything appear
questionable, contact your service agency.

3. Reviewing that the return air duct connection(s)

is physically sound, is sealed to the furnace
casing.

4. The physical support of the furnace is sound

without sagging, cracks, gaps, etc. around the
unit so as to provide a seal between the unit
and the structure.

5. Inspect for any obvious signs of deterioration of

the furnace.

6. Periodic examinations of the vent terminal

should also be conducted by the owner on a
regular basis, preferably every monthly but at
least every two months during the heating
season.

Summary of Contents for WAG-Series

Page 1: ...will know how to maintain your furnace for years of dependable service WARNING Do not use this furnace if any part has been under water Immediately call a qualified service technician to inspect the furnace and to replace any part of the control system and any gas control which has been underwater We re pleased you ve chosen our gas furnace to supply your heating needs Please keep this manual in a...

Page 2: ...tioning Start Up Procedure Crankcase Heater 10 Section 8 Fresh Air Damper Assembly 10 Section 9 Replacement Parts 11 Figures Figure 1 Typical Gas Piping 4 Figure 2 Step by Step Instructions on Lighting Burners 6 Figure 3 Filter Locations 9 Figure 4 Location of Access Panels 9 Figure 5 Pilot Flame Adjustment 10 Figure 6 Main Burner Flame Adjustment 10 Figure 7 Start Up Procedures 10 Figure 8 Air Da...

Page 3: ...__________________________________ Natural gas and propane LP gas have characteristic odors When your furnace is operating correctly you should not smell any unfamiliar odor Normally burning gas with air produces combustion products which contain carbon dioxide oxygen and water vapor Under abnormal conditions combustion products and contain aldehydes and carbon monoxide Aldehydes have a strong pun...

Page 4: ...aint thinners or painting compounds Flammable vapors can travel great distances before igniting WARNING Front door must be in place during furnace operation Hot surfaces behind front door WARNING Do not operate furnace with blower door open or removed Do not alter furnace to allow operation with blower door removed Doing either could allow combustion products to circulate throughout the furnace ar...

Page 5: ...the unit 3 3 MANUAL FAN CONTINUOUS AIRFLOW OPERATION If wall thermostat is set to MANUAL ON position to operate comfort air blower continuously to provide air circulation throughout the building the blower will operate on the heating speed rather than the cooling as is typical with most systems This permits the air to circulate as desired but helps keep the operating noise level down as well as co...

Page 6: ...tion If you don t turn off your furnace in an emergency damage injury or death could result To turn gas control furnace switch OFF switch it to OFF position Use this same procedure when you leave a vacation home vacant and do not want the furnace to operate b Manual In Line Shutoff Valve in Gas Supply Line This valve is next to furnace Figure 1 shows a typical installation Normally gas is ON when ...

Page 7: ...be reset without tripping again or new fuses continue to blow ACTION a Move gas valve control level to OFF b Call your local qualified service technician or gas supplier 4 B POSSIBLE EMERGENCIES AND RECOMMENDED ACTIONS 1 Possible Emergency Smelling gas or other unfamiliar smell or not knowing what may be wrong or that to do about it ACTION For your safety a Leave your house or building immediately...

Page 8: ...ills and tools If you are uncertain about your abilities or if you lack proper skills or tools do not proceed Instead contact a qualified installer service agency or gas supplier An automatic ignition device lights the burners Do not try to light manually See Figure 2 for step by step instructions WARNING Never use tools to move gas control switch Only use your hand If gas control switch will not ...

Page 9: ...y sound SECTION 6 PROPER MAINTENANCE OF YOUR FURNACE You need special abilities mechanical skills and tools to maintain your furnace properly If you are uncertain about your abilities or if you lack proper skills or tools do not try to maintain or repair you furnace yourself Instead contact a qualified installer service agency or gas supplier 6 A IF YOU SMELL GAS OR ANY UNFAMILIAR SMELL WHILE WORK...

Page 10: ...ove it 6 G THE FOLLOWING PROCEDURE SHOULD BE FOLLOWED FOR THE PERIODIC INSPECTION AS CONDUCTED BY THE OWNER OCCUPANT 1 Set the wall thermostat to the OFF position or lower the set point lever to a temperature will below the existing room temperature Shut off electric power to the furnace A switch should be mounted either on the outside of the furnace or adjacent to the furnace for this purpose 2 R...

Page 11: ...Manual 2100 279 Page 9 MIS 058 FIGURE 3 FIGURE 4 MIS 059 ...

Page 12: ...e filter installed at the bottom opening of the fresh air damper that requires periodic cleaning The cleaning interval will be dependent upon frequency of unit operation and local air conditions See Figure 3 for Fresh Air Damper and filter locations MIS 957 FIGURE 7 IMPORTANT These procedures must be followed at initial start up and at any time power has been removed for 12 hours or longer To prev...

Page 13: ...parts list manual is supplied with each unit When ordering parts or making inquiries pertaining to any of the units covered by these instructions it is very important to always supply the COMPLETE model number and serial number of the unit This is necessary to assure that the correct parts or an approved alternate part are issued to the service agency ...

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