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Manual 2100-425B
Page

7 of 21

SHIPPING DAMAGE

Upon receipt of equipment, the carton should be checked
for external signs of shipping damage.  If damage is
found, the receiving party must contact the last carrier
immediately, preferably in writing, requesting inspection
by the carrier’s agent.

GENERAL

The equipment covered in this manual is to be installed
by trained, experienced service and installation
technicians.

The refrigerant system is completely assembled and
charged.  All internal wiring is complete.

The unit is designed for use with or without duct work.
Flanges are provided for attaching the supply and return
ducts.

These instructions explain the recommended method to
install the air cooled self-contained unit and the
electrical wiring connections to the unit.

These instructions and any instructions packaged with
any separate equipment required to make up the entire
air conditioning system should be carefully read before
beginning the installation.  Note particularly “Starting
Procedure” and any tags and/or labels attached to the
equipment.

While these instructions are intended as a general
recommended guide, they do not supersede any national
and/or local codes in any way.  Authorities having
jurisdiction should be consulted before the installation is
made.  See Page 3 for information on codes and
standards.

Size of unit for a proposed installation should be based
on heat loss calculation made according to methods of
Air Conditioning Contractors of America (ACCA).  The
air duct should be installed in accordance with the
Standards of the National Fire Protection Association for
the Installation of Air Conditioning and Ventilating
Systems of Other Than Residence Type, NFPA No.
90A, and Residence Type Warm Air Heating and Air
Conditioning Systems, NFPA No. 90B.  Where local
regulations are at a variance with instructions, installer
should adhere to local codes.

DUCT WORK

All duct work, supply and return, must be properly sized
for the design air flow requirement of the equipment. Air
Conditioning Contractors of America (ACCA) is an
excellent guide to proper sizing. All duct work or
portions thereof not in the conditioned space should be
properly insulated in order to both conserve energy and
prevent condensation or moisture damage.

Refer to Table 11 for maximum static pressure available
for duct design.

Design the duct work according to methods given by the
Air Conditioning Contractors of America (ACCA).
When duct runs through unheated spaces, it should be
insulated with a minimum of 1 inch of insulation.  Use
insulation with a vapor barrier on the outside of the
insulation.  Flexible joints should be used to connect the
duct work to the equipment in order to keep the noise
transmission to a minimum.

A 1/4 inch clearance to combustible material for the first
three feet of duct attached to the outlet air frame is
required.  See Wall Mounting Instructions and Figures 3,
4, 5 and 6 for further details.

Ducts through the walls must be insulated and all joints
taped or sealed to prevent air or moisture entering the
wall cavity.

Any grille that meets the 5/8 inch louver criteria, may be
used.  It is recommended that Bard Return Air Grille Kit
RG-2 through RG-5 or RFG-2 through RFG-5 be
installed when no return duct is used.  Contact
distributor or factory for ordering information.  If using a
return air filter grille, filters must be of sufficient size to
allow a maximum velocity of 400 fpm.

NOTE: If no return air duct is used, applicable

installation codes may limit this cabinet to
installation only in a single story structure.

              CAUTION

Some installations may not require any return
air duct. A metallic return air grille is required
with installations not requiring a return air
duct. The spacing between louvers on the
grille shall not be larger than 5/8 inches.

Summary of Contents for WA611

Page 1: ...Supersedes 2100 425A File Volume III Tab 16 Date 08 01 07 Bard Manufacturing Company Inc Bryan Ohio 43506 Since 1914 Moving ahead just as planned Models WA611 WA701 B WA701 C WA702 A WA721 WALL MOUNTED PACKAGED AIR CONDITIONER INSTALLATION INSTRUCTIONS ...

Page 2: ...um ESP of Operation Electric Heat Only 20 Table 12 Cooling Pressure 20 Table 13 Optional Accessories 21 Getting Other Information and Publications For more information contact these publishers 3 Wall Mount General Information Air Conditioner Wall Mount Model Nomenclature 4 Shipping Damage 7 General 7 Duct Work 7 Filters 8 Fresh Air Intake 8 Condensate Drain 8 Installation Instructions Wall Mountin...

Page 3: ...d Manual N Summer Air Conditioning Low Pressure Low Velocity ACCA Manual D or Duct System Design for Winter Manual Q and Summer Air Conditioning FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Conditioning Contractors of America 1712 New Hampshire Ave N W Washington DC 20009 Telephone 202 483 9370 Fax 202 234 4721 ANSI American National Standards Institute 11 West Street 13th Floor New York...

Page 4: ...0 0 2 1 5 1 4 5 0 0 4 8 3 2 6 3 0 0 2 1 5 2 1 3 0 0 4 8 3 3 7 1 0 0 0 7 4 0 8 1 3 3 4 0 3 4 1 6 5 7 3 0 0 1 6 4 0 0 2 2 3 8 0 6 2 8 6 1 2 7 0 0 2 1 5 VOLTS PHASE A 230 208 1 B 230 208 60 3 C 460 60 3 KW 00 No KW 0Z No KW w Circuit Breaker or Pull Disconnect 05 5 KW 09 9 KW 10 10 KW 15 15 KW 18 18 KW VENTILATION OPTIONS X Barometric Fresh Air Damper Standard B Blank off Plate M Motorized Fresh Air ...

Page 5: ...OMINAL t i n U h t d i W W h t p e D D t h g i e H H y l p p u S n r u t e R E F G I J K L M N O P Q A B C B 1 1 6 A W 0 7 A W 1 2 7 A W 2 4 4 1 2 2 8 7 4 9 8 7 9 8 7 9 2 8 7 5 1 8 7 9 2 8 7 3 4 9 1 8 5 1 4 0 3 6 1 1 1 2 4 7 3 4 3 4 4 2 1 2 4 4 1 3 3 4 8 7 3 3 0 1 All dimensions in inches FIGURE 1 UNIT DIMENSIONS ...

Page 6: ... N A N 0 1 0 1 A N A N A N 0 1 0 1 Z 0 B 0 0 B 1 0 7 A W 9 0 B 5 1 B 8 1 B 3 8 0 2 0 3 2 1 1 1 1 6 3 6 3 2 5 0 6 0 5 0 5 0 6 0 6 8 8 6 6 0 1 0 1 0 1 0 1 A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N Z 0 C 0 0 C 1 0 7 A W 9 0 C 5 1 C 3 0 6 4 1 1 1 7 1 7 1 6 2 5 2 5 2 0 3 2 1 2 1 0 1 2 1 2 1 0 1 A N A N A N A N A N A N...

Page 7: ...egulations are at a variance with instructions installer should adhere to local codes DUCT WORK All duct work supply and return must be properly sized for the design air flow requirement of the equipment Air Conditioning Contractors of America ACCA is an excellent guide to proper sizing All duct work or portions thereof not in the conditioned space should be properly insulated in order to both con...

Page 8: ...ped already attached to the unit The damper blade is locked in the closed position to allow the damper to operate the maximum and minium blade position stops must be installed See Figure 2 All capacity efficiency and cost of operation information as required for Department of Energy Energyguide Fact Sheets is based upon the fresh air blank off plate in place and is recommended for maximum energy e...

Page 9: ...ending on the installed KW of electric heat there may be two field power circuits required If this is the case the unit serial plate will so indicate All models are suitable only for connection with copper wire Each unit and or wiring diagram will be marked Use Copper Conductors Only These instructions must be adhered to Refer to the National Electrical Code NEC for complete current carrying capac...

Page 10: ...y Opening Return Opening Wall Bracket Wall Mounting Hole Pattern Front view of wall with unit removed 1 4 clearance on all 4 sides of supply air duct is required from combustible materials Supply Air Duct Return Air Opening Wall Circuit breaker access door Heater access panel Note It is recommended that a bead of silicone caulking be placed behind the side mounting flanges and under top flashing a...

Page 11: ... h T s e r u t a e F e t a n i m o d e r P 7 5 0 3 0 4 8 3 5 1 1 D 0 2 2 5 H T t a e H e g a t s 1 l o o C e g a t s 1 e l b a m m a r g o r P n o N c i n o r t c e l E r e v o e g n a h c l a u n a M r o o t u A 8 5 0 3 0 4 8 1 5 1 1 D 0 2 2 5 H T t a e H e g a t s 2 l o o C e g a t s 2 e l b a m m a r g o r P n o N c i n o r t c e l E r e v o e g n a h c l a u n a M r o o t u A 0 6 0 3 0 4 8 5 4...

Page 12: ... 2100 425B Page 12 of 21 FIGURE 4 WALL MOUNTINGINSTRUCTIONS FIGURE 5 WALL MOUNTINGINSTRUCTIONS SEEFIGURE3 MOUNTINGINSTRUCTIONS SEE UNIT DIMENSIONS FIGURE 1 FORACTUALDIMENSIONS SEE FIGURE 1 FOR DUCTDIMENSIONS ...

Page 13: ...Manual 2100 425B Page 13 of 21 FIGURE 6 COMMON WALL MOUNTING INSTALLATIONS ...

Page 14: ...bustible materials This is required for the first 3 feet of ducting It is important to insure that the 1 4 inch minimum spacing is maintained at all points Failure to do this could result in overheating the combustible material and may result in fire Side section view of supply air duct for wall mounted unit showing 1 4 inch clearance to combustible surfaces ...

Page 15: ...Manual 2100 425B Page 15 of 21 FIGURE 8 LOW VOLTAGE WIRING ...

Page 16: ...oper rotation must be made any time a compressor is change or rewired If improper rotation is corrected at this time there will be no negative impact on the durability of the compressor However reverse operation for over one hour may have a negative impact on the bearing due to oil pump out NOTE If compressor is allowed to run in reverse rotation for several minutes the compressor s internal prote...

Page 17: ...ployed is closed the compressor contactor is energized Upon shutdown the delay or break timer starts and prevents restart until the delay on break and delay on make periods have expired During routine operation of the unit with no power interruptions the compressor will operate on demand with no delay High Pressure Switch and Lockout Sequence If the high pressure switch opens the compressor contac...

Page 18: ... can be found later in the manual covering all models It is imperative to match the correct pressure table to the unit by model number ADJUSTMENTS Adjustable Delay on Make and Delay on Break Timer The potentiometer is used to select Delay on Break time from 30 seconds to 5 minutes Delay on Make DOM timing on power up and after power interruptions is equal to 2 minutes plus 10 of Delay on Break DOB...

Page 19: ...d shroud assembly out the left side of the unit 6 Service motor fan as needed 7 Reverse steps to reinstall TABLE 7 FAN BLADE DIMENSIONS l e d o M A n o i s n e m i D 1 1 6 A W 0 7 A W 5 2 1 1 2 7 A W 5 7 TABLE 8 SUCTION LINE TEMPERATURES s l e d o M d e t a R w o l f r i A F 5 9 p m e T D O F 2 8 p m e T D O 1 1 6 A W 0 5 3 1 4 5 2 5 0 6 7 5 0 7 A W 0 0 8 1 0 6 8 5 8 5 6 5 1 2 7 A W 0 0 8 1 1 6 9 ...

Page 20: ... W 2 7 e d i S w o L e d i S h g i H 6 7 8 2 2 6 7 2 4 2 7 7 7 5 2 8 7 2 7 2 9 7 9 8 2 0 8 6 0 3 1 8 4 2 3 2 8 4 4 3 3 8 4 6 3 C B 1 0 7 A W B D 5 7 B W 2 6 e d i S w o L e d i S h g i H 2 6 4 1 2 3 6 0 3 2 4 6 7 4 2 5 6 5 6 2 6 6 0 8 2 7 6 9 9 2 8 6 6 1 3 9 6 3 3 3 0 7 1 5 3 B D 0 8 B W 7 6 e d i S w o L e d i S h g i H 7 6 0 2 2 8 6 6 3 2 9 6 4 5 2 0 7 1 7 2 1 7 7 8 2 2 7 6 0 3 3 7 4 2 3 4 7 2 4...

Page 21: ...5 0 A W H E e g a k c a P r e t a e H X 5 0 A 1 6 A W H E e g a k c a P r e t a e H X 0 1 A 1 6 A W H E e g a k c a P r e t a e H X 8 0 A 1 6 A W H E e g a k c a P r e t a e H X 9 0 B 1 6 A W H E e g a k c a P r e t a e H X 5 P O B e t a l P f f O k n a l B X X X X X X X 5 D A F B r e p m a D r i A h s e r F c i r t e m o r a B X X X X X X X 5 D A F M r e p m a D r i A h s e r F d e z i r o t o M ...

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