background image

Manual   2100-218
Page  14

THREE PHASE SCROLL COMPRESSOR
START UP INFORMATION

Scroll compressors, like several other types of
compressors, will only compress in one rotational
direction. Direction of rotation is not an issue with single
phase compressors since they will always start and run in
the proper direction.

However, three phase compressors will rotate in either
direction depending upon phasing of the power.  Since
there is a 50-50 chance of connecting power in such a
way as to cause rotation in the reverse direction,
verification of proper rotation must be made.
Verification of proper rotation direction is made by
observing that suction pressure drops and discharge
pressure rises when the compressor is energized.  Reverse
rotation also results in an elevated sound level over that
with correct rotation, as well as, substantially reduced
current draw compared to tabulated values.

Verification of proper rotation must be made at the time
the equipment is put into service. If improper rotation is
corrected at this time there will be no negative impact on
the durability of the compressor. However, reverse
operation for over one hour may have a negative impact
on the bearing due to oil pump out.

NOTE:

If compressor is allowed to run in reverse rotation
for several minutes, the compressor’s internal
protector will trip.

All three phase ZR3 compressors are wired identically
internally. As a result, once the correct phasing is
determined for a specific system or installation,
connecting properly phased power leads to the same
Fusite terminal should maintain proper rotation direction.

The direction of rotation of the compressor may be
changed by reversing any two line connections to the
unit.

CONDENSER FAN OPERATION

The condenser fan motor on 230/208 volt, one and three
phase, 60 HZ units is a two speed motor that comes
factory wired on high speed for peak performance.  If
ambient conditions permit, it can be reconnected to low
speed (red wire) for lower sound level.  See wiring
diagram.

50 HZ models must have fan wired on low speed.  These
models are factory wired on low speed.

START UP

IMPORTANT INSTALLER NOTE

For improved start up performance wash the indoor coil
with a dish washing detergent.

CRANKCASE HEATERS

WA421 units are provided with compressor crankcase
heat. WA602 and WA482 units are not provided with
crankcase heat.  These units utilize scroll compressors
which do not require crankcase heat in this application.

The WA421 models have an insertion well-type heater
located in the lower section of the compressor housing.
This is a self-regulating type heater that draws only
enough power to maintani the compressor at a safe
termperature on these units.

Some form of crankcase heat is essential to prevent liquid
refrigerant from migating to the compressor causing oil
pump out on compressor start up and possible valve
failure due to compressing a liquid.

The decal in Figure 9 is affixed to all WA421 units
detailing start up procedure.  This is very important.
Please read carefully.

HIGH PRESSURE SWITCH

The WA482 and WA602 models are supplied with a
remote reset high pressure switch.  If tripped, this
pressure switch may be reset by turning the themostat off
then back on again.

FIGURE  9

STARTING  PROCEDURE

IMPORTANT

THESE PROCEDURES MUST BE FOLLOWED AT
INITIAL START UP AND AT ANY TIME POWER
HAS BEEN REMOVED FOR 12 HOURS OR
LONGER.

To prevent compressor damage which may result
from the presence of liquid refrigerant in the
compressor crankcase.

1. Make certain the room thermostat is in the “off”

position (the compressor is not to operate).

2. Apply power by closing the system disconnect

switch.  This energizes the compressor heater
which evaporates the liquid refrigerant in the
crankcase.

3. Allow 4 hours or 60 minutes per pound of

refrigerant in the system as noted on the unit
rating plate, which ever is greater.

4. After properly elapsed time, the thermostat

may be set to operate the compressor.

5. Except as required for safety while servicing,

Do not open system disconnect switch

.

                                                               

7961-061

Summary of Contents for WA421

Page 1: ...MOUNTED PACKAGE AIR CONDITIONERS MODELS WA421 WA482 WA602 Manual 2100 218I Supersedes 2100 218H File Volume III Tab 16 Date 04 19 99 Bard Manufacturing Company Bryan Ohio 43506 Since 1914 Moving ahead...

Page 2: ...Table 9 Maximum EXP Electric Heat Only 18 Table 10 Pressure Table 18 Table 11 Optional Accessories 19 Getting Other Information and Publications 1 Wall Mount General Information 2 Heat Pump Wall Moun...

Page 3: ...Manual D Winter and Summer Air Conditioning and Equipment Selection For more information contact these publishers ACCA Air Conditioning Contractors of America 1712 New Hampshire Ave N W Washington DC...

Page 4: ...2 1 3 0 0 4 8 3 3 7 1 0 0 0 7 4 8 1 3 3 4 0 3 4 1 6 5 7 3 0 0 1 6 4 0 2 2 3 8 0 6 2 8 6 1 2 7 0 0 2 1 5 KW MODEL NUMBER CONTROL MODULES See Chart Below VOLTS PHASE A 230 208 60 1 B 230 208 60 3 C 460...

Page 5: ...F G I J K L M N O P Q R S T A B C B 2 4 A W 8 4 A W 5 7 0 2 4 2 3 4 2 2 5 7 8 4 8 8 8 9 8 8 9 2 8 8 5 1 8 8 9 2 8 8 3 4 0 1 9 1 6 6 1 3 0 0 0 3 8 6 2 3 4 9 6 2 9 6 4 3 3 4 2 3 7 3 3 8 8 2 4 8 8 3 2 0...

Page 6: ...A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N A N Z 0 C 0 0 C 1 2 4 A W 9 0 C 5 1 C 3 0 6 4 1 1 1 2 1 7 1 6 2 5 1 0 2 0 3 4 1...

Page 7: ...l regulations are at a variance with instructions installer should adhere to local codes DUCT WORK All duct work supply and return must be properly sized for the design air flow requirement of the equ...

Page 8: ...rvice This filter can be serviced from the outside by removing the service door A one inch washable filter and two inch pleated filter are also available as optional accessories The internal filter br...

Page 9: ...l If a combustible wall use a minimum of 30 1 2 x 10 1 2 dimensions for sizing However it is generally recommended that a 1 inch clearance is used for ease of installation and maintaining the required...

Page 10: ...Manual 2100 218 Page 8 FIGURE 3 MOUNTING INSTRUCTIONS MIS 416...

Page 11: ...ducting It is important to insure that the 1 4 inch minimum spacing is maintained at all points Failure to do this could result in overheating the combustible material and may result in a fire causin...

Page 12: ...LL STRUCTURE FACTORY SUPPLIED RAIN FLASHING MOUNT ON UNIT BEFORE INSTALLATION SEE UNIT DIMENSIONS FIGURE 1 FOR ACTUAL DIMENSIONS ATTACH TO TOP PLATE OF WALL 1 000 CLEARANCE ALL AROUND INTERIOR FINISHE...

Page 13: ...Manual 2100 218 Page 11 FIGURE 7 COMMON WALL MOUNTING INSTALLATIONS FREE AIR FLOW NO DUCT DUCTED SUPPLY RETURN AT UNIT FALSE WALL INSTALLATION CLOSET INSTALLATION MIS 550...

Page 14: ...See Start Up section for important information on three phase scroll compressor start ups Five 5 wires should be run from thermostat subbase to the 24V terminal board in the unit A five conductor 18 g...

Page 15: ...Manual 2100 218 Page 13 FIGURE 8 UNIT 24V TERMINAL BOARD MIS 1373...

Page 16: ...t it can be reconnected to low speed red wire for lower sound level See wiring diagram 50 HZ models must have fan wired on low speed These models are factory wired on low speed START UP IMPORTANT INST...

Page 17: ...set high pressure switch Turn thermostat off then on to reset the high pressure switch 3 Check all power fuses or circuit breakers to be sure they are the correct rating 4 Periodic cleaning of the out...

Page 18: ...phase line monitor to prevent compressor damage due to phase reversal The phase monitor in this unit is equipped with two LEDs If the Y signal is present at the phase monitor and phases are correct t...

Page 19: ...mum unit performance will occur with a refrigerant charge resulting in a suction line temperature 6 from compressor as shown in Table 6 TABLE 7 INDOOR BLOWER PERFORMANCE CFM 230V P S E H n I 2 0 2 8 4...

Page 20: ...eration on Page 14 TABLE 10 PRESSURE TABLE COOLING Air Temperature Entering Outdoor Coil F l e d o M r i A n r u t e R e r u t a r e p m e T e r u s s e r P 5 7 0 8 5 8 0 9 5 9 0 0 1 5 0 1 0 1 1 5 1 1...

Page 21: ...X X X X X X X X X X X 5 V R C 5 M F I E B 5 A V R E W B 5 C V R E W t s u a h x E h t i w r o t a l i t n e V l a i c r e m m o C t s u a h x E h t i w r e z i m o n o c E r o t a l i t n e V y r e v...

Reviews: