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Manual 2100-640I 

Page 

15 of 32

WIRING – MAIN POWER

Refer to the unit rating plate for wire sizing information 
and maximum fuse or circuit breaker size.  Each 
outdoor unit is marked with a “Minimum Circuit 
Ampacity”.  This means that the field wiring used must 
be sized to carry that amount of current. Depending 
on the installed KW of electric heat, there may be 
two field power circuits required.  If this is the case, 
the unit serial plate will so indicate.  All models are 
suitable only for connection with copper wire. Each 
unit and/or wiring diagram will be marked “Use Copper 
Conductors Only”.  These instructions 

must be

 

adhered 

to.  Refer to the National Electrical Code (NEC) for 
complete current carrying capacity data on the various 
insulation grades of wiring material.  All wiring must 
conform to NEC and all local codes.

The electrical data lists fuse and wire sizes (75° C 
copper) for all models including the most commonly 
used heater sizes.  Also shown are the number of field 
power circuits required for the various models with 
heaters.

The unit rating plate lists a “Maximum Time Delay 
Relay Fuse” or circuit breaker that is to be used with 
the equipment.  The correct size must be used for 
proper circuit protection and also to assure that there 
will be no nuisance tripping due to the momentary high 
starting current of the compressor motor.

The disconnect access door on this unit may be locked 
to prevent unauthorized access to the disconnect.  To 
convert for the locking capability, bend the tab located 
in the bottom left-hand corner of the disconnect 
opening under the disconnect access panel straight 
out.  This tab will now line up with the slot in the door.  
When shut, a padlock may be placed through the hole 
in the tab preventing entry.

See “Start Up” section for important information on 
three phase scroll compressor start ups.

See Tables 7 and 8 on pages 26 and 27 for electrical 
specifications.

WIRING – LOW VOLTAGE WIRING 

All 230/208V 1 phase and 3 phase equipment have 
dual primary voltage transformers.  All equipment 
leaves the factory wired on 240V tap.  For 208V 
operation, reconnect from 240V to 208V tap.  The 
acceptable operating voltage range for the 240 and 
208V taps are:

 

TAP RANGE

 

240 

253 – 216

 

208 

220 – 187

NOTE:

  The voltage should be measured at the field 

power connection point in the unit and while 

the unit is operating at full load (maximum 

amperage operating condition).

For low voltage wiring, an 18 gauge copper, color-coded 
cable is recommended. See Table 4 on page 16 for 
more information.

Low Voltage Connections

These units use a 24-volt AC low voltage circuit.  
The “

RT

” terminal is the 24V transformer output, 

and the “

R

” terminal is the 24VAC 

hot

 terminal 

for the operation of the equipment.  “

RT

” and “

R

” 

are connected with brass jumper bar which can be 
removed and “

RT

” and “

R

” connected to external 

NC (normally closed) contact such as a fire/smoke 
detector that will cause immediate shutdown of the 
equipment upon activation.

C

” terminal is

 

grounded

.

G

” terminal is the 

fan input

.

Y1

” terminal is the 

1st Stage input for cooling.

Y2

” terminal is the 

2nd Stage compressor input for 

cooling (if equipped with an economizer).

“B/

W1

” terminal is the 

1st stage electric heat

.

W2

” terminal is the 

2nd stage heat

 (if equipped).

A

” terminal is the 

ventilation input

.  This terminal 

energizes any factory-installed ventilation option and 
indoor blower.

D

” terminal is the 

dehumidification input

.  If 

installed, this terminal energizes any factory installed 
dehumidification option.

For units equipped with an alarm relay:

"L/1" terminal is the 

normally closed contact on the 

relay.

"2" terminal is the 

normally open contact on the relay.

"3" terminal is the 

common contact on the relay.

LOW VOLTAGE CONNECTIONS FOR DDC CONTROL

Standard Units

Units w/

Economizers

Fan Only

Energize G

Energize G

1st Stage 
Cooling Mode

Energize Y1, G

Energize Y1, G

2nd Stage 
Cooling Mode

Energize Y1, Y2, G

1st Stage Heating

Energize B/W1

Energize B/W1

2nd Stage Heating

(if employed)

Energize B/W1, W2

Energize B/W1, W2

Ventilation

Energize A

Energize A

Dehumidification

(if employed)

Energize D

Energize D

Summary of Contents for W60LB-A

Page 1: ...io 43506 www bardhvac com Manual 2100 640I Supersedes 2100 640H Date 10 3 18 W18LA A W24LA A W24LA B W24LA F W30LA A W30LA B W30LA C W30LA F W36LA A W36LA B W36LA C W36LA F W42LA A W42LA B W42LA C W42LA F W48LA A W48LA B W48LA C W48LA F W60LB A W60LB B W60LB C W60LB F W72LB A W72LB B W72LB C W72LB F W48AA C W48AA E W48AA F W60AB A W60AB B W60AB C W60AB E W60AB F W72AB A W72AB B W72AB C W72AB F W30...

Page 2: ...Recommended Airflow 28 Table 10 Indoor Blower Performance 28 Table 11 Maximum ESP Electric Heat Only 28 Table 12 Electric Heat 29 Table 13 Vent and Control Options 30 Table 14A Optional Accessories Right Hand 31 Table 14B Optional Accessories Left Hand 32 Getting Other Information and Publications 3 Wall Mount General Information 4 Air Conditioner Wall Mount Model Nomenclature 4 Shipping Damage 4 ...

Page 3: ...Summer Air Conditioning Duct Design for Residential ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection For more information contact these publishers ACCA Air Conditioning Contractors of America 1712 New Hampshire Ave N W Washington DC 20009 Telephone 202 483 9370 Fax 202 234 4721 ANSI American National Standards Institute 11 West Street 13th Floor New York NY 10036 Telephone ...

Page 4: ...recommended guide they do not supersede any national and or local codes in any way Authorities having jurisdiction should be consulted before the installation is made See page 3 for information on codes and standards Size of unit for a proposed installation should be based on heat loss calculation made according to methods of Air Conditioning Contractors of America ACCA The air duct should be inst...

Page 5: ...ir Grille Kit RG2 through RG5 or RFG2 through RFG5 be installed when no return duct is used Contact distributor or factory for ordering information If using a return air filter grille filters must be of sufficient size to allow a maximum velocity of 400 fpm NOTE If no return air duct is used applicable installation codes may limit this cabinet to installation only in a single story structure FILTE...

Page 6: ...unit MOUNTING THE UNIT 1 These units are secured by wall mounting brackets which secure the unit to the outside wall surface at both sides A bottom mounting bracket attached to skid for shipping is provided for ease of installation but is not required 2 The supply air duct flange and the first 3 of supply air duct require a minimum of 1 4 clearance to combustible material for model series W30 W36 ...

Page 7: ... Q R S S S 44 E T B N L Disconnect Rain Hood Built In Lockable Low Voltage Access Panel Entrance Heater Electrical Entrance Access Cond Inlet Panel Air Electrical High Voltage Drain Side View 4 Pitch C Breaker Hood for CRV and ECON models only 1 250 2 13 A I D J C H K 7 00 MIS 3736 Electric Heat Ventilation Air Front View Air Outlet Condenser Filter Access Panel Standard flush vent door for non ER...

Page 8: ...CAULKING ALONG PANEL FOAM AIR SEAL DUCT RAIN FLASHING HEATER ACCESS MIS 3157 A Wall Opening and Hole Location View Right Side View RETURN AIR TOP FLASHING AT TIME OF INSTALLATION OPENING THE SIDE MOUNTING FLANGES AND UNDER SEAL WITH BEAD IT IS RECOMMENDED THAT A BEAD OF SILICONE CAULKING BE PLACED BEHIND SUPPLY AIR SUPPLIED Return Opening Supply Opening J A UNIT SHOWN J L UNIT CONTROLS AND HEATER ...

Page 9: ...PLY AIR DUCT IS REQUIRED FROM COMBUSTABLE MATERIALS RAIN FLASHING TOP SUPPLY AIR OPENING Right Side View HEATER ACCESS TOP FLASHING AT TIME OF INSTALLATION SEAL WITH BEAD IT IS RECOMMENDED THAT A BEAD OF WALL Wall Opening and Hole Location View 17 5 8 4 5 8 16 7 8 8 3 8 A 9 7 8 29 7 8 Return Opening 4 7 16 3 11 16 1 4 MIN CLEARANCE FROM 28 3 8 E D 5 3 8 B COMBUSTIBLE MATERIALS C RECOMMENDED 1 CLEA...

Page 10: ...29 3 4 32 12 5 1 2 2 NOTES WALL STRUCTURE 1 SUPPLY AIR IT IS RECOMMENDED THAT A BEAD OF OPENING Right Side View RAIN FLASHING SILICONE CAULKING BE PLACED BEHIND RECOMMENDED 1 CLEARANCE FROM THE SIDE MOUNTING FLANGES AND UNDER TOP FLASHING AT TIME OF INSTALLATION TOP PANEL HEATER ACCESS FOUR SIDES OF SUPPLY AIR DUCT IS REQUIRED FROM COMBUSTABLE WALL 1 4 CLEARANCE ON ALL MATERIALS Supply Opening FOA...

Page 11: ...FROM COMBUSTIBLE MATERIALS REQUIRED DIMENSIONS TO MAINTAIN OPENING COMBUSTIBLE MATERIALS B D E PANEL AIR DUCT IS REQUIRED 32 10 1 2 Right Side View SUPPLY AIR RECOMMENDED 1 CLEARANCE FROM MIS 3789 RAIN FLASHING REQUIRED DIMENSIONS TO MAINTAIN 12 TOP MATERIALS 5 1 2 WALL STRUCTURE 2 6 1 4 29 29 3 4 IT IS RECOMMENDED THAT A BEAD OF THE SIDE MOUNTING FLANGES AND UNDER WALL C Wall Opening and Hole Loc...

Page 12: ...pply air duct and combustible materials This is required for the first 3 of ducting It is important to insure that the 1 4 minimum spacing is maintained at all points Failure to do this could result in overheating the combustible material and may result in a fire causing damage injury or death NOTE 1 SIDE SECTION VIEW OF SUPPLY AIR DUCT FOR WALL MOUNTED UNIT SHOWING 1 4 CLEARANCE TO COMBUSTIBLE SU...

Page 13: ...TORY SUPPLIED RAIN FLASHING SUPPLY AIR MIS 548 A SIDE VIEW I A C K E 1 000 B 1 000 SUPPLY DUCT OVER FRAME INTERIOR FINISHED WALL ALL AROUND DUCT FRAMING MATERIAL EXTERIOR FINISH WALL OPENING FOR ACTUAL DIMENSIONS 2 x 4 S 2 x 6 S OR STRUCTURAL STEEL ATTACH TO TOP 1 000 CLEARANCE 1 000 CLEARANCE PLATE OF WALL C SEE UNIT DIMENSIONS FIGURE 2 OPENING RETURN DUCT 2 x 6 ATTACH TO BOTTOM OVER FRAME PLATE ...

Page 14: ...TIC SUPPLYAIRDUCT SUPPLYAIRDUCT SUPPLYAIRDUCT RETURNAIR OPENINGW GRILLE OUTSIDE W GRILLE FALSEWALLINSTALLATION CEILING RAIN FLASHING RAIN FLASHING SUPPLYDUCTMAYBELOCATEDINANATTIC ORBELOWCEILINGRAFTERSASSHOWN FINISHEDCEILING WALL CLOSETWALL SURFACE OPENINGW GRILLE SLEEVE ORBELOWCEILINGRAFTERSASSHOWN SUPPLYAIRDUCT OUTSIDE WALLSLEEVE SUPPLYDUCTMAYBELOCATEDINANATTIC ORBELOWCEILINGRAFTERSASSHOWN FINISH...

Page 15: ...G All 230 208V 1 phase and 3 phase equipment have dual primary voltage transformers All equipment leaves the factory wired on 240V tap For 208V operation reconnect from 240V to 208V tap The acceptable operating voltage range for the 240 and 208V taps are TAP RANGE 240 253 216 208 220 187 NOTE The voltage should be measured at the field power connection point in the unit and while the unit is opera...

Page 16: ...3 stage Heat Electronic Programmable Non Programmable HP or Conventional Auto or Manual changeover Dehumidification Output CS9B THO 3 stage Cool 3 stage Heat Programmable Non Programmable HP or Conventional Auto or Manual Changeover Humidity Sensor w dehumidification Motion Sensor w Intelligent Learning Control BACnet compatible CS9B THOC 3 stage Cool 3 stage Heat Programmable Non Programmable HP ...

Page 17: ...programmable and fan set to be programmed fan for the A output to function during scheduled occupied periods Must be configured for multi stage for Y1 output to be active 1st stage cooling For dehumidification must be configured for No Economizer for YO D to be active for humidity control 4 Factory installed jumper Remove jumper and connect to N C fire alarm circuit if emergency shutdown required ...

Page 18: ...Only See vent installation manual 6 For vent operation add jumper if optional CO2 controller is not used Vent will run while blower is energized 4 Factory installed jumper Remove jumper and connect to N C fire alarm circuit if emergency shutdown required 3 Wire not needed below 15KW 2A Wire required for dehumidification models only 1 Thermostat will not work with units equipped with economizers 9 ...

Page 19: ...to being an azeotropic blend it behaves like a pure compound or single component refrigerant The remaining refrigerant charge in the system may be used after leaks have occurred and then top off the charge by utilizing the pressure charts on the inner control panel cover as a guideline REMEMBER When adding R 410A refrigerant it must come out of the charging cylinder tank as a liquid to avoid any f...

Page 20: ...gnal is present at the phase monitor and phases are correct the green LED will light If phases are reversed the red fault LED will be lit and compressor operation is inhibited If a fault condition occurs reverse two of the supply leads to the unit Do not reverse any of the unit factory wires as damage may occur CONDENSER FAN OPERATION NOTE Certain models may be equipped with a low ambient control ...

Page 21: ...rgize after the delay on make time delay has expired If the low pressure switch remains open or opens again for longer than 120 seconds the unit will go into manual lockout condition and the alarm relay circuit will energize Recycling the wall thermostat resets the manual lockout Alarm Relay Output Alarm terminal is output connection for applications where alarm relay is employed This terminal is ...

Page 22: ...13362 A B PA13422 A B C PA13482 A B C PA13602 A B C contain the X13 Series Motors TROUBLESHOOTING GE X13 SERIES ECM2 3 MOTORS If the Motor is Running 1 It is normal for the motor to rock back and forth on start up Do not replace the motor if this is the only problem identified 2 If the system is excessively noisy does not appear to change speeds in response to a demand Heat Cool Other or is having...

Page 23: ...or is failed and will require replacement 24VAC R Signal through thermostat output 24VAC Common 24VAC Common 24VAC R Signal through thermostat output 2 If the motor has proper high voltage and ground at the L L1 G N L2 connections then continue with the Model SelecTech Communication Diagnostics Model SelecTech Communication Diagnostics The SelecTech motor is communicated through 24 VAC low voltage...

Page 24: ...charge REMOVAL OF FAN SHROUD 1 Disconnect all power to the unit 2 Remove the screws holding both grilles one on each side of unit and remove grilles 3 Remove nine screws holding fan shroud to condenser and bottom 4 Unwire condenser fan motor 5 Slide complete motor fan blade and shroud assembly out the left side of the unit 6 Service motor fan as needed 7 Reverse steps to reinstall A AIRFLOW MIS 17...

Page 25: ...138 402 140 427 142 454 145 482 147 512 149 542 151 573 153 605 W36A L 75 62 Low Side High Side 117 323 120 346 122 370 124 394 127 419 129 446 131 473 134 500 136 528 137 558 138 587 80 67 Low Side High Side 125 331 128 355 130 379 133 404 136 430 138 457 140 485 143 513 145 542 147 572 148 602 85 72 Low Side High Side 129 343 132 367 135 392 138 418 141 445 143 473 145 502 148 531 150 561 152 59...

Page 26: ...58 26 60 30 6 10 10 10 W30AA B00 B0Z B06 B09 B15 230 208 3 1 1 1 1 19 24 33 51 20 25 35 60 12 10 8 6 12 10 10 10 W30AA C00 C0Z C06 C09 C12 C15 460 3 1 1 1 1 1 9 12 17 21 26 15 15 20 25 30 14 14 12 10 10 14 14 12 10 10 W36AA A00 A0Z A05 A08 A10 A15 230 208 1 1 1 1 1 1 or 2 29 32 47 58 84 35 35 50 60 90 8 8 8 6 4 10 10 10 10 8 58 26 60 30 6 10 10 10 W36AA B00 B0Z B06 B09 B15 230 208 3 1 1 1 1 23 24 ...

Page 27: ...C0Z C06 460 3 1 1 9 11 15 15 14 14 14 14 W30LA A00 A0Z A05 A08 A10 A15 230 208 1 1 1 1 1 1 or 2 26 32 47 58 84 35 35 50 60 90 8 8 8 6 4 10 10 10 10 8 58 26 60 30 6 10 10 10 W30LA B00 B0Z B09 B15 230 208 3 1 1 1 19 33 51 20 35 60 12 8 6 12 10 10 W30LA C00 C0Z C09 C15 460 3 1 1 1 9 17 26 15 20 30 14 12 10 14 12 10 W36LA A00 A0Z A05 A10 A15 230 208 1 1 1 1 1 or 2 29 32 58 84 35 35 60 90 8 8 6 4 10 10...

Page 28: ... 1940 1750 1700 2105 2010 1540 1460 2255 2155 2075 2015 1995 1930 0 1 965 950 700 690 960 925 1385 1320 930 920 1340 1260 940 930 1905 1880 1700 1640 1910 1865 1675 1615 2045 1960 1480 1395 2185 2095 2010 1965 1950 1870 0 2 935 900 665 660 905 870 1305 1240 920 910 1265 1185 905 890 1820 1760 1615 1565 1820 1770 1600 1540 1970 1885 1400 1315 2115 2035 1960 1915 1885 1825 0 3 880 845 635 625 835 80...

Page 29: ...H Amps BTUH Amps BTUH Amps BTUH 4 16 7 13650 14 4 10240 5 20 8 17065 18 1 12800 6 14 4 20500 12 5 15360 7 2 20500 8 33 3 27300 28 8 20475 9 21 7 30600 18 7 23030 10 8 30700 10 41 6 34130 36 2 25600 12 14 4 40950 15 62 5 51250 54 0 38400 36 2 51200 31 2 38400 18 0 51200 18 43 3 61430 37 5 46100 20 83 2 68260 72 1 51200 ...

Page 30: ...ntilator 460 Volt X BFAD 3 Barometric Fresh Air Damper Standard X BOP 3 Blank Off Plate X WMFADP3 Motorized Fresh Air Damper X WCRVPS3 Commercial Ventilator Spring Return X WECOPE3 WECOPT3 Economizer Bldg Equipment Enthalpy Economizer Bldg Equipment DB Temp X X WERVPA3 Energy Recovery Ventilator 230 Volt X WERVPC3 Energy Recovery Ventilator 460 Volt X BFAD 5 Barometric Fresh Air Damper Standard X ...

Page 31: ...HW3TA B06 X EHW3TA B09 X X EHW3TA B15 X X EHW3TA C06 X X EHW3TA C09 X X EHW3TA C12 X X EHW3TA C15 X X EHW4TA A05 X X EHWA05 A10B X X X EHWA05 A15B X X X EHWA05 A20B X X X EHW4TA B06 X X X EHWA05 B09B X X EHW6TA B06 X EHWA05 B15B X X X X EHW5TA B18 X EHW4TA B18 X X EHW4TA C09 X X X X EHW4TA C15 X X X X EHW5TA A05 X X EHW60A B09B X EHW70A B09B X EHW6TA B18 X EHW72A A10B X EHW72A A15B X EHW72A A20B X...

Page 32: ...A A10L X X EHW3TA A15L X X EHW3TA B09L X X EHW3TA B15L X X EHW3TA C09L X X EHW3TA C15L X X EHW4TA A05L X X X EHWA05 A10LB X X X EHWA05 A15LB X X X EHW4TA B06L X X X EHWA05 B09LB X X EHW6TA B06L X EHWA05 B15LB X X X X EHW4TA C09L X X X X EHW4TA C15L X X X X EHW6TA A05L X EHWA60 B09LB X EHW70A B09LB X EHW72A A10LB X EHW72A A15LB X WMCB 01B X WMCB 02A X WMCB 02B X WMCB 03A X WMCB 04B X WMCB 05A X X W...

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