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Manual 2100-420H
Page

22 of 34

SERVICE HINTS

1. Caution user to maintain clean air filters at all

times.  Also, not to needlessly close off supply air
registers.  This may reduce airflow through the
system, which shortens equipment service life as
well as increasing operating costs and noise
levels.

2. Switching to heating cycle at 75°F or higher

outside temperature may cause a nuisance trip of
the remote reset high pressure switch.  Turn
thermostat off, then on to reset the high pressure
switch.

3. The heat pump wall thermostats perform multiple

functions.  Be sure that all function switches are
correctly set for the desired operating mode
before trying to diagnose any reported service
problems.

4. Check all power fuses or circuit breakers to be

sure they are the correct rating.

5. Periodic cleaning of the outdoor coil to permit

full and unrestricted airflow circulation is
essential.

6. Some service requires the need to remove the unit

from the wall including replacement of the indoor
coil and/or the outdoor coil.  Also, servicing the
outdoor fan motor or fan blade will require
removing the unit from the wall if the unit is
installed at a height that is not easily accessible
from the outside of the building.

In order to remove the unit from the wall the
following procedure must be used:

a. Turn off power to the unit at the remote

location.  Some units may have more than one
power supply.

b. Disconnect field wiring at unit terminal block

and remove from unit.

c. Disconnect condensate drain.

d. Remove the lower skirting around the unit.

e. Remove wall mounting brackets from wall on

each side of the unit.

f. If unit is attached to duct work, remove upper

cabinet extension by removing the top center
screw only from the cabinet side panel.

g. Remove screws that attach the duct work to

the unit flanges.

This unit is equipped with four rollers
mounted to the base.  For ease of pulling unit
out from the wall, you may want to remove
the bottom service door which requires
removal of the return air panel, and grip the
front flange of the base pan then pull straight
out.

7. Annual maintenance is required to make sure that

all of the systems are functioning properly.

a. Check to make sure that the drains are not

obstructed in any way.

b. Remove any debris in the condenser section of

the unit.

c. Inspect and clean mist eliminator as described

below.

d. Inspect and wash outdoor coil as necessary.

MIST ELIMINATOR SERVICE

A mist eliminator is supplied with the wall sleeve.  The
mist eliminator is constructed of an aluminum frame
and mesh.  The mist eliminator is located in the top
section of the wall sleeve and can be removed from the
inside of the building without removing the unit from
the wall.  This requires that the ventilation package must
be removed.

It is recommended that the mist eliminator be inspected
annually and serviced as required.  The mist eliminator
can be inspected from the outside of the building by
looking through the outdoor grille.  The mist eliminator
can be serviced from the outside by using a vacuum
cleaner.  The outdoor grille must be removed.  Use the
vacuum to remove dirt and debris from the surface of
the mist eliminator.  If additional cleaning is required,
the mist eliminator will have to be removed from the
sleeve.

The ventilation package will have to be removed to gain
access to the mist eliminator.  If the blank off plate
option is used, it is not necessary to service the mist
eliminator.  The steps necessary to remove each of the
vent options are listed on the following pages.

The mist eliminator can be cleaned by washing with
soap and water.  The excess water should be shaken off
the mist eliminator before it is reinstalled.

Summary of Contents for QTEC QH243

Page 1: ...62 QH422 QH482 QH602 QTEC SERIES PACKAGED HEAT PUMP INSTALLATION INSTRUCTIONS Bard Manufacturing Company Inc Bryan Ohio 43506 Since 1914 Moving ahead just as planned Manual 2100 420H Supersedes 2100 4...

Page 2: ...2 Air Seal on Bottom of Unit 8 Figure 3 Removal of Unit From Skid 8 Figure 4 Unit on Appliance Cart for Moving 9 Figure 5 Installation With Free Blow Plenum 10 Figure 6 Ducted Application 10 Figure 7...

Page 3: ...mer Manual N Air Conditioning Low Pressure Low Velocity ACCA Manual D or Duct System Design Manual Q Winter and Summer Air Conditioning FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Condition...

Page 4: ...0 0 1 4 0 5 1 0 5 1 9 4 0 6 8 6 3 0 5 1 9 4 0 6 8 6 3 0 5 1 9 4 QTEC Series General Information QTEC MODEL NOMENCLATURE QH 36 2 A 10 X X X X X X SPECIAL UNITS L Low Ampacity Circuit REVISION VOLTS PHA...

Page 5: ...R I C R E K A E R B 2 D L E I F R E W O P E R I W E Z I S 2 D N U O R G E R I W E Z I S 3 M U M I N I M T I U C R I C Y T I C A P M A 1 M U M I X A M L A N R E T X E R O E S U F T I U C R I C R E K A...

Page 6: ...H Q 6 0 B 9 0 B 5 5 1 B 3 8 0 2 0 3 2 1 1 1 1 6 2 4 4 3 5 3 5 0 4 0 5 0 6 0 6 8 8 6 6 0 1 0 1 0 1 0 1 Z 0 C 2 8 4 H Q 6 0 C 9 0 C 5 5 1 C 3 0 6 4 1 1 1 1 4 1 3 2 7 2 7 2 5 1 5 2 0 3 0 3 4 1 0 1 0 1 0...

Page 7: ...Manual 2100 420H Page 7 of 34 FIGURE 1 UNIT DIMENSIONS...

Page 8: ...emoved to provide a place to hold the unit The unit can be slid forward on the skid until the front wheels hang over the edge of the skid See Figure 3 B The unit can be tipped forward and slid down th...

Page 9: ...eparate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation Note particularly Start Procedure and any tags and or labels attache...

Page 10: ...Manual 2100 420H Page 10 of 34 FIGURE 6 DUCTEDAPPLICATION FIGURE 5 INSTALLATION WITH FREE BLOW PLENUM...

Page 11: ...ither free blow with the use of QPB Plenum Box or a duct supply air system The QPB and QPBHW Plenum Box mounts on top of the unit and has both vertically and horizontally adjustable louvers on the fro...

Page 12: ...cated on the bottom right side of the unit The side drain is shipped with a plug installed The side drain requires a water trap for proper drainage See Figure 9 The drain can be routed through the flo...

Page 13: ...pressure device This indicates that the unit needs to be serviced FIGURE 12 UNIT MOUNTING BOTTOM TRIM PIECE BOTTOM TRIM EXTENSION MOUNTING BRACKET SIDE TRIM 2 PCS SIDE TRIM 2 PCS CABINET SIDE PANEL E...

Page 14: ...to keep it centered in the sleeve Also check the alignment to the mounting brackets This unit must be level from side to side If adjustments are necessary shim up under the rollers with sheets of ste...

Page 15: ...mplete current carrying capacity data on the various insulation grades of wiring material All wiring must conform to NEC and all local codes The electrical data lists fuse and wire sizes 75 C copper f...

Page 16: ...talled ventilation option E terminal or pin 3 of P2 is the emergency heat input This terminal energizes the emergency heat relay R O F S N O I T C E N N O C E G A T L O V W O L L O R T N O C C D D y l...

Page 17: ...t a e H e g a t s 3 l o o C e g a t s 3 c i n o r t c e l E e l b a m m a r g o r P n o N e l b a m m a r g o r P l a n o i t n e v n o C r o P H r e v o e g n a h c l a u n a M r o o t u A 8 5 0 3 0...

Page 18: ...16 REMOTE THERMOSTAT WIRING DIAGRAM X THERMOSTAT OPTION NOTE On option X or A the CS2000A1 or other field provided means to control ventilation must be used if any of the motorized ventilation option...

Page 19: ...4 FIGURE 17 UNIT MOUNTED THERMOSTAT WIRING DIAGRAM A THERMOSTAT OPTION NOTE On option X or A the CS2000A1 or other field provided means to control ventilation must be used if any of the motorized vent...

Page 20: ...Manual 2100 420H Page 20 of 34 FIGURE 18 UNIT MOUNTED THERMOSTAT WIRING DIAGRAM D THERMOSTAT OPTION...

Page 21: ...sor damage due to phase reversal The phase monitor in this unit is equipped with two LEDs If the Y signal is present at the phase monitor and phases are correct the green LED will light and the compre...

Page 22: ...side panel g Remove screws that attach the duct work to the unit flanges This unit is equipped with four rollers mounted to the base For ease of pulling unit out from the wall you may want to remove t...

Page 23: ...t be raised up and the bottom can be pulled toward the front of the unit and removed VENT OPTIONS BAROMETRIC FRESH AIR DAMPER Standard Before starting make sure the power has been turned off The retur...

Page 24: ...Manual 2100 420H Page 24 of 34 FIGURE 19 FRESH AIR DAMPER REMOVAL MOUNTING SCREW...

Page 25: ...Manual 2100 420H Page 25 of 34 FIGURE 20 QERV REMOVAL MOUNTING SCREWS FRONT FILL LOWER BLOWER ASSEMBLY POWER CONNECTOR POWER CONNECTORS...

Page 26: ...ontrol panel The lockout circuit will hold compressor off line When the system problem is corrected the unit operation can be restored by turning of the main power supply off and then back on or reset...

Page 27: ...another 1 4 inch QC to short between the SPEEDUP terminals to accelerate the HPC timer and initiate defrost Be careful not to touch any other terminals with the instrument used to short the SPEEDUP t...

Page 28: ...h t l o r t n o c p m u p t a e h e h t n o 1 L o t C d n a Y o t C m o r f t n e s e r p s i V 4 2 f I l o r t n o c p m u p t a e h e h t e c a l p e r C C t a t n e s e r p s i V 4 2 o n d n a d e...

Page 29: ...1 9 1 2 6 2 1 9 8 0 2 2 1 8 0 1 8 1 1 2 7 2 4 1 1 5 7 5 0 1 1 0 1 0 7 0 1 4 7 5 3 0 1 0 6 2 0 0 1 4 6 0 7 9 1 8 9 3 9 8 0 0 1 9 9 3 1 8 8 1 7 3 5 8 9 9 6 2 8 1 2 1 0 8 2 3 6 7 7 0 3 2 5 7 0 1 9 2 7 0...

Page 30: ...it s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down Check...

Page 31: ...2 0 CONTROL control in cast aluminum can with air vents on the back of the can WITH AN ECM 2 3 CONTROL control containing black potting for water protection in black deep drawn steel case with no ven...

Page 32: ...with a refrigerant charge resulting in a Super Heat as shown in Table 8 If correct charge is in doubt recover the refrigerant and recharge per the charge on the unit rating plate L E D O M A N O I S N...

Page 33: ...B W 2 6 e d i S w o L e d i S h g i H 4 7 2 1 2 4 7 5 1 2 5 7 3 3 2 6 7 1 5 2 7 7 9 6 2 8 7 7 8 2 9 7 5 0 3 0 8 3 2 3 1 8 1 4 3 B D 0 8 B W 7 6 e d i S w o L e d i S h g i H 9 7 9 1 2 9 7 0 2 2 0 8 9...

Page 34: ...4 3 9 1 5 4 9 9 1 9 4 5 0 2 4 5 1 1 2 8 5 7 1 2 2 6 2 2 2 7 6 8 2 2 2 6 3 H Q 0 7 e d i S w o L e d i S h g i H 3 1 7 4 1 7 1 3 5 1 1 2 9 5 1 5 2 4 6 1 0 3 1 7 1 4 3 6 7 1 8 3 2 8 1 2 4 8 8 1 6 4 4 9...

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