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Manual  2100-695 

Page 

26 of 54

Second Stage Drop Out

If the liquid pressure reaches 620 PSI, the second 
stage of cooling will be disabled for the remainder 
of the current cooling call. This reduces the risk of 
tripping the high pressure switch, while still allowing 
cooling.

Low Ambient Control

At low ambient outdoor air temperatures, the fan motor 
will cycle as a means of controlling the system's head 
pressure to protect the system from evaporator coil freeze 
conditions. The process for this system is as follows: If 
the liquid pressure falls below 275 PSI, the condenser 
fan will turn off. The fan will remain off while the 
compressor remains running, allowing the head pressure 
to build up. Once the liquid pressure reaches 350 PSI, 
the fan will then turn back on at the appropriate speed. 
At lower ambient outdoor temperatures, this may cycle 
regularly as normal operation. In some cases, in higher 
wind prone areas, the condenser fan may stay off for 
prolonged durations due to low liquid pressures.

Compressor

Compressor Components

Compressor

Three Phase Scroll Compressor Start Up Information

Scroll compressors, like several other types of 
compressors, will only compress in one rotational 
direction. Direction of rotation is not an issue with 
single phase compressors since they will always start 
and run in the proper direction.
However, three phase compressors will rotate in either 
direction depending upon phasing of the power. 
Since there is a 50-50 chance of connecting power 
in such a way as to cause rotation in the reverse 
direction, verification of proper rotation must be made. 
Verification of proper rotation direction is made by 
observing that suction pressure drops and discharge 
pressure rises when the compressor is energized. 
Reverse rotation also results in an elevated sound level 
over that with correct rotation, as well as substantially 
reduced current draw compared to tabulated values.
Verification of 

proper rotation

 must be made at the time 

the equipment is put into service. If improper rotation 
is corrected at this time, there will be no negative 
impact on the durability of the compressor. However, 
reverse operation for over 1 hour may have a negative 
impact on the bearing due to oil pump out.

NOTE:

 If compressor is allowed to run in reverse 

rotation for an extended period of time, the 

compressor’s internal protector will trip.

All three phase compressors are wired identically 
internally. As a result, once the correct phasing is 
determined for a specific system or installation, 
connecting properly phased power leads to the same 
Fusite terminal should maintain proper rotation direction.

The direction of rotation of the compressor may be 
changed by reversing any two line connections to the 
wall-mount unit.

Compressor Control Module (CCM)

Delay-on-Make Timer
Short Cycle Protection/Delay-on-Break
Test Mode
High Pressure Detection
Brownout Protection with Adjustment
The LPC terminals are jumpered in this application. 
Instead, the low pressure transducer is used for low 
pressure monitoring.

Delay-on-Make Timer

In the event of power loss, a delay-on-make timer is 
included to be able to delay startup of the compressor. 
This is desired when more than one unit is on a 
structure so that all of the units do not start at the 
same time which could happen after a power loss or 
building shutdown. The delay-on-make time period is 
2 minutes plus 10% of the delay-on-break time period. 
To ensure that all of the units do not start at the same 
time, adjust the delay-on-break timer on each unit to a 
slightly different delay time.

Short Cycle Protection/Delay-on-Break

An anti-short cycle timer is included to prevent short 
cycling the compressor. This is adjustable from 30 
seconds to 5 minutes via the adjustment knob (see Figure 
43). Once a compressor call is lost, the time period must 
expire before a new call will be initiated. 
10% of this time is also considered on the delay-on-
make timer (see above).

High Pressure Detection

High pressure switch monitoring allows for a lockout 
condition in a situation where the switch is open. If the 
high pressure switch opens, the CCM will de-energize 
the compressor. If the switch closes, it will then restart 
the compressor after the delay-on-break setting has 
expired on the device. If the switch trips again during 
the same Y call, the compressor will be de-energized. 
The ALR terminal will be energized signaling the unit 
control board that a high pressure event has occurred 
(see 

Refrigerant High Pressure Alarm

 on page 28).

Test Mode

By rapidly rotating the potentiometer (POT) clockwise 
(see Figure 43), all timing functions will be removed 
for testing.
The conditions needed for the unit to enter test mode 
are as follows: POT must start at a time less than or 
equal to the 40 second mark. The POT must then be 
rapidly rotated to a position greater than or equal to 
the 280 second mark in less than ¼ second. Normal 
operation will resume after power on reset or after the 
unit has been in test mode for at least 5 minutes.

Summary of Contents for FUSION-TEC WR36BPA

Page 1: ...an Ohio 43506 www bardhvac com Manual 2100 695 Supersedes NEW Date 5 10 19 SERVICE INSTRUCTIONS FUSION TEC WALL MOUNT AIR CONDITIONER Models WR36BPA WR58BPA WR36BPB WR58BPB NOTE LC6000 controller is r...

Page 2: ...eration 19 EEV Superheat Control 19 Additional EEV Alarms 19 Low Superheat Alarm 19 Indoor Airflow 19 Indoor Airflow Components 19 Blower 19 Blower Status Switch 20 Blower Status Alarm 21 Filters 22 D...

Page 3: ...ting Suction Temperature Sensor Values 18 Figure 30 Adjusting Freeze Setpoint and Alarm Delay 18 Figure 31 Putting Blower Output into Override Mode 19 Figure 32 Dirty Filter Switch Blower Status Switc...

Page 4: ...n is made See Additional Publications for information on codes and standards Sizing of systems for proposed installation should be based on heat loss and heat gain calculations made according to metho...

Page 5: ...s to be limited to the most extreme situations DANGER signs should not be used for property damage hazards unless personal injury risk appropriate to these levels is also involved WARNING Indicate s a...

Page 6: ...iewed and adjusted from the TEC EYE display The program and operating parameters are permanently stored on FLASH MEMORY in case of power failure The TEC EYE connects to the wall mount unit control boa...

Page 7: ...e time return air temperature RAT mixed air temperature MAT supply air temperature SAT outdoor air temperature OAT outdoor air humidity OAH and outdoor dew point ODP conditions Blower Message Descript...

Page 8: ...re 3 Press the ENTER key when the desired icon is displayed FIGURE 3 Quick Menu Icons Alarm Log Information Setpoints NOTE Screenshots shown in this manual reflect default settings when applicable Qui...

Page 9: ...ed temperature suction line temperature suction line pressures suction saturated temperature super heat sub cooling and electronic expansion valve position FIGURE 7 A C Circuit Measurements Last 24 Ho...

Page 10: ...dress for the system to operate correctly with th LC controller Ex 1 2 3 14 depending on the number of units The wall mount unit address is displayed in the upper right corner on the Status screen on...

Page 11: ...allowed for heating stage Reset to Factory Defaults To reset to factory default settings 1 Press MENU key to go to the Main Menu screen 2 Use UP or DOWN keys and ENTER key to enter ENGINEER password...

Page 12: ...ALARM function key As an option an alarm condition may also be enunciated by an audible alarm signal An alarm is acknowledged by pressing the ALARM key This calls up alarm display screen s that provi...

Page 13: ...air can be made Zone When paired with a supervisory controller that uses zones to control groups of wall units this unit uses the zone setting to relay to the supervisory controller what zone it is se...

Page 14: ...int Deadband Off On 55 F 56 F 57 F 58 F 59 F 60 F 61 F 62 F 63 F 64 F 65 F 66 F Heat Stage 1 Setpoint 2 Press ENTER key to scroll to Cool Setpoint or Heat Setpoint see Figure 4 on page 8 3 Press UP or...

Page 15: ...ial the unit will enable electric heat stage 2 if available Each stage will then be disabled when the return air temperature reaches the setpoint plus the stage off differential Staging The unit will...

Page 16: ...ing Heating Stage Differentials FIGURE 23 Adjusting Cooling Stage Differentials 10 Repeat steps 6 through 9 for Stage 2 and Stage 3 differentials 11 Press ESCAPE key several times to return to Main Me...

Page 17: ...uperheat calculation that determines the EEV position This sensor can be verified and adjusted by 1 Press MENU key to go to the Main Menu screen 2 Press UP or DOWN keys and ENTER key to enter TECHNICI...

Page 18: ...onfig press ENTER key 4 Press UP or DOWN keys to scroll to Suct Temp Sensor C8 5 Verify the measurement displayed on screen is accurate see Figure 29 6 If the measurement needs to be adjusted apply an...

Page 19: ...lue is at or below 5 F At this point the control will aggressively close the valve to prevent flood back The second form occurs at low ambient temperatures This control will slightly raise the superhe...

Page 20: ...Maximum ESP of Operation Electric Heat Only Unit is rated for free blow non ducted operation with SGR 5W Supply Grille and RGR 5W Return Grille Model Static Pressure A0Z A05 00 00 B0Z B06 00 00 Blower...

Page 21: ...ply SG and return RG grilles installed during testing Pressure switch adjustment may be necessary due to variations in filter type installation and room pressure Bard recommends filter switch be set a...

Page 22: ...y be necessary to ensure proper operation See Table 8 and Figure 35 to aid in setting the filter switch to operate at different percentages of filter blockage Dirty Filter Alarm The wall mount unit is...

Page 23: ...rately from the LC For more information on the high sensible command from LC please see LC6000 Service Instructions 2100 669 FIGURE 36 Enabling High Sensible Mode Additional Indoor Airflow Alarms Supp...

Page 24: ...in Menu screen 2 Press UP or DOWN keys and ENTER key to enter TECHNICIAN password 1313 3 Press UP or DOWN keys to scroll to I O Config press ENTER key 4 Press UP or DOWN keys to scroll to Liquid Pr Se...

Page 25: ...cenarios or decrease for low ambient scenarios Because the control is dependent on both the outdoor temperature sensor and the liquid line pressure sensor the controller will alter its operation if a...

Page 26: ...wired identically internally As a result once the correct phasing is determined for a specific system or installation connecting properly phased power leads to the same Fusite terminal should maintain...

Page 27: ...ltage has dropped and allows the voltage to recover This delay only happens when the CC terminal energizes The delay can be set to 500 milliseconds A DIP switch 1000 milliseconds B DIP switch or 1500...

Page 28: ...nabled when the unit in orphan mode or LC provide a cooling stage 1 call The compressor call from the controller has several delays that may affect the start or stop time of the compressor in regards...

Page 29: ...s UP or DOWN keys to scroll to System Config press ENTER key 4 Press UP or DOWN keys to scroll to Alarm Setup A6 5 Press ENTER key to scroll to Delay to adjust how long the compressor waits before tur...

Page 30: ...10 Press UP or DOWN keys to change the value from ON to OFF 11 Press ENTER key to save Dust Sensor Failure Alarm When the sensor reads a value that is outside of the acceptable 0 to 100 range an alarm...

Page 31: ...NTER key to save value 10 Press ESCAPE key several times to return to Main Menu screen Damper Switch The economizer utilizes a magnetic switch to determine if the damper is operating correctly This sw...

Page 32: ...the economizer damper actuator to the 0 position and the damper switch indicates the damper is not closed after a delay of 300 seconds the controller will generate a damper failed to close alarm This...

Page 33: ...R key to save the value Supply Temperature Sensor Failure Alarm When the sensor reads a value that is outside of the acceptable 41 0 to 303 0 range an alarm will be generated indicating the sensor has...

Page 34: ...nt until the control type that it is used with is selected 8 If control type is other than None the cursor should now be on the OD Temp Set parameter 9 Press UP or DOWN keys to change the parameter to...

Page 35: ...w the indoor temperature The cooling demand will be automatically set to 100 in this mode meaning mechanical cooling should be operating at full capacity while this mode is active This will stay activ...

Page 36: ...nd switch form a loop that when connected to the BG1000 controller will cause the system to go into alarm if any of the front panels or coil assemblies are removed without being disarmed The speaker p...

Page 37: ...Finish 5 Desert Brown Baked Enamel Finish 8 Dark Bronze Baked Enamel Finish PLACEHOLDER X Future Use COIL AND UNIT COATING OPTIONS X Copper Aluminum Evaporator Coil Copper Aluminum Condenser Coil 1 C...

Page 38: ...s Red Green 40 ohms White Green 80 ohms Blue Yellow 83 ohms 24VAC Hot 24VAC Common Unit Disable Relay Switch Dirty Filter Switch Compressor Alarm Relay Micro USB Damper Blade Switch Airflow Switch Dig...

Page 39: ...ty Sensor Analog Input 4mA to 20mA B6 Dust Sensor Board Analog Input 0 5VDC B7 Suction Temperature Sensor Analog Input 10K Ohm Curve J GND Analog Ground VDC 24VDC to Outdoor Humidity Sensor B8 Liquid...

Page 40: ...t it must come out of the charging cylinder tank as a liquid to avoid any fractionation and to insure optimal system performance Refer to instructions for the cylinder that is being utilized for prope...

Page 41: ...129 318 130 340 131 365 132 389 133 414 134 440 136 467 137 495 137 527 139 553 140 584 80 67 Low Side High Side 138 326 139 349 140 374 141 399 142 425 143 451 145 479 146 508 147 537 149 567 150 59...

Page 42: ...an individual unit to be disconnected from the Bard Guard security system for an extended period of service time longer than the maximum 250 minutes disarm time place a jumper across the appropriate t...

Page 43: ...e The humidity sensor is connected to the sensor control board via the J13 connector The thermocouple wires are loose in the sensor housing and require a butt splice connector or wire nut to connect t...

Page 44: ...39 3 9 24 676 40 4 4 24 063 41 5 0 23 467 42 5 6 22 887 43 6 1 22 323 44 6 7 21 775 45 7 2 21 242 46 7 8 20 724 47 8 3 20 220 48 8 9 19 730 49 9 4 19 253 50 10 0 18 789 Temperature Resistance F C 51 1...

Page 45: ...0 78 16 480 79 16 640 80 16 800 81 16 960 82 17 120 83 17 280 84 17 440 85 17 600 86 17 760 87 17 920 88 18 080 89 18 240 90 18 400 91 18 560 92 18 720 93 18 880 94 19 040 95 19 200 96 19 360 97 19 52...

Page 46: ...d to override the output to a test signal See Figure 63 for DIP switch output configuration NOTE If any DIP switches are disrupted they will need to be returned to the off state in order for the humid...

Page 47: ...057 Blower Status Switch Dirty Filter Switch FIGURE 64 8301 057 Air Differential Switch Terminals Terminals 1 Normally Closed 2 Normally Open 3 Common NOTE Contact position is in resting state P2 P1 P...

Page 48: ...t of the connectors ii Scars in insulation exposing bare wire C If communication cable is damaged i Replace communication cable D If communication cable is not damaged i Carefully reconnect the dust s...

Page 49: ...Manual 2100 695 Page 49 of 54 FIGURE 66 Dust Sensor Alarm Board Power Supply Check...

Page 50: ...3 64 228 3 69 231 3 74 234 3 79 237 3 83 240 3 88 243 3 93 246 3 98 249 4 03 252 4 08 255 4 13 258 4 17 261 4 22 264 4 27 267 4 32 270 4 37 273 4 42 276 4 47 279 4 51 282 4 56 285 4 61 288 4 66 291 4...

Page 51: ...3 474 103 39 4 5446 10 23 3 118 108 28 2 2 36 583 66 18 9 13 137 104 40 0 5326 9 22 8 114 272 29 1 7 35 548 67 19 4 12 810 105 40 6 5208 8 22 2 110 575 30 1 1 34 545 68 20 0 12 492 106 41 1 5094 7 21...

Page 52: ...8 113 45 4656 114 8 46 4490 116 6 47 4332 118 4 48 4180 120 2 49 4034 122 50 3893 123 8 51 3759 125 6 52 3629 127 4 53 3505 192 2 54 3386 131 55 3271 132 8 56 3160 134 6 57 3054 136 4 58 2952 138 2 59...

Page 53: ...285 295 20 1 2 315 300 20 4 2 346 305 20 8 2 377 310 21 1 2 408 315 21 4 2 439 320 21 8 2 469 325 22 1 2 500 Pressure Signal PSI Bar Vdc 330 22 5 2 531 335 22 8 2 562 340 23 1 2 592 345 23 5 2 623 35...

Page 54: ...2 324 116 7 9 2 356 118 8 0 2 388 120 8 2 2 420 122 8 3 2 452 124 8 4 2 484 126 8 6 2 516 Pressure Signal PSI Bar Vdc 128 8 7 2 548 130 8 8 2 580 132 9 0 2 612 134 9 1 2 644 136 9 3 2 676 138 9 4 2 7...

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