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Manual 2100-769A 

Page 

25 of 50

control panel where the connections are made. (The 
field wire shield can be removed for wire installation.) 
If field power is supplied to the right of side of the unit, 
the low voltage wires can be run under the field wire 
shield to access the low voltage terminal strip.
When field wires are supplied through the back of the 
unit, flexible conduit must be extended through the 
back of the unit and terminate into the knock-outs on 
the upper control panel (see Figure 19).

Wiring – Low Voltage 

All 1-phase and 3-phase equipment, rated 230/208V, 
have dual primary voltage terminals on the low-
voltage, step-down transformer. The equipment leaves 
the factory wired on 240V tap. For 208V operation, 
reconnect from 240V to 208V tap. The acceptable 
operating voltage range for the 240 and 208V taps are:
Tap: 240

 

Range: 253 – 216

Tap: 208 

Range: 220 – 187

NOTE:

 The voltage should be measured at the field 

power connection point in the unit and while 

the unit is operating at full load (maximum 

amperage operating condition).

For low voltage wiring, an 18 gauge copper, color-coded 
cable is recommended. See Table 7 on page 26 for 
more information.

Low Voltage Connections

These units use a 24-volt AC low voltage circuit.

R

 terminal is the 

24VAC hot

.

C

 terminal is the

 24VAC common and is grounded.

G

 terminal is the 

indoor blower input

.

Y1

 terminal is the 

compressor part load input.

Y2

 terminal is the 

compressor full load input.

B/W1

 terminal is the 

reversing valve input

. The 

reversing valve must be energized for heating mode.

W2

 terminal is the 

1st stage electric heat

 (if equipped). 

1st stage electric heat can be operated simlutaneously 
with the heat pump operating.

W3

 terminal is the 

2nd stage of electric heat

 or 

emergency heat

 (if equipped). When W3 terminal is 

energized, it locks out compressor operation to limit 
discharge air temperature and required branch circuit 
ampacity.

A

 terminal is the 

ventilation input

. This terminal 

energizes any factory-installed ventilation option and 
indoor blower.

L

 terminal is

 

24 volt alarm active output

.

For units equipped with an alarm relay:

1 terminal

 is the 

normally closed contact on the relay.

2 terminal 

is the 

normally open contact on the relay.

3 terminal

 is the 

common contact on the relay.

Unit Shutdown Feature (Standard on All Models)

The RT terminal is the 24VAC transformer output, 
and the R terminal is the 24VAC hot terminal for the 
operation of the equipment. RT and R are connected 
with a brass jumper bar which can be removed and RT 
and R connected to an external NC (normally closed) 
contact such as a fire/smoke detector that will cause 
shutdown of the equipment upon activation.

Ventilation Features (Optional) 

See ventilation instructions provided with unit for low 
voltage wiring.

Low Ambient Control (LAC)

The low ambient control is a pressure switch that is 
attached to the liquid line of the system and monitors 
high side system pressure. Operation of the LAC occurs 
as outdoor temperatures drop below 60ºF. LAC operation 
cycles the condenser fan on/off based on outdoor 
temperature.
The LAC kit also comes with an evaporator freeze 
protection thermostat that cuts out the compressor if the 
evaporator begins to freeze up.

If the unit is being installed with any ventilation package, 

a Bard LAC kit must be installed.

 Failure to utilize an 

LAC with any heat pump can cause coil freeze up.

Freeze Protection Thermostat

An evaporator freeze protection thermostat is supplied 
with all units that have a low ambient control. The 
freeze thermostat cuts out compressor operation if the 
evaporator begins to freeze up.

Alarm Relay Feature (Controls Option)

The alarm relay provides a set of NO (normally open) 
and NC (normally closed) pilot duty contacts that 
operate when the defrost board locks out compressor 
operation because of a high or low system refrigerant 
pressure event.

Dirty Filter Switch Indicator (DFS)

The switch is adjustable and measures pressure drop 
across the unit filter surface. When pressure drop is 
higher than the switch setting, NO contacts are provided 
to indicate the filter needs to be serviced. Refer to page 
45 for instructions on making switch adjustments.

Summary of Contents for CH Series

Page 1: ...mp Models INSTALLATION INSTRUCTIONS C36HY A C36HY B C36HY C C42HY A C42HY B C42HY C Bard Manufacturing Company Inc Bryan Ohio 43506 www bardhvac com Manual 2100 769A Supersedes 2100 769 Date 6 21 23 C...

Page 2: ...ation 32 High Pressure Switch Operation 33 Vent Connection Plug 33 Pressure Service Ports 33 Service 34 Solid State Heat Pump Control Troubleshooting Procedure 34 Checking Temperature Sensor Outside U...

Page 3: ...Temperature vs Resistance 35 Table 10 Fan Blade Dimensions 39 Table 11A Cooling Pressures Full Load 40 Table 11B Cooling Pressures Part Load 41 Table 12A Heating Pressures Full Load 42 Table 12B Heati...

Page 4: ...ituation which if not avoided will result in death or serious injury The signal word DANGER is to be limited to the most extreme situations DANGER signs should not be used for property damage hazards...

Page 5: ...to avoid accidental contact with sharp edges Failure to do so can result in personal injury CAUTION The following symbols are displayed on units This symbol indicates that the Operation Manual should...

Page 6: ...he Standards of the National Fire Protection Association for the Installation of Air Conditioning and Ventilating Systems of Other Than Residence Type NFPA No 90A and Residence Type Warm Air Heating a...

Page 7: ...xtreme damage hazards o involved ed could result in d for property his level is also d could result in lert symbol may be erty damage only ted to personal nal word As an ty alert symbol may mmediate h...

Page 8: ...ns sont disponibles telles que le manuel d utilisation ou le manuel d installation Risque de choc lectrique Ces t ches doivent tre r alis es par une personne parfaitement qualifi e et form e Le non re...

Page 9: ...ciation for the Installation of Air Conditioning and Ventilating Systems of Other Than Residence Type NFPA No 90A et aux Syst mes de chauffage et de climatisation d air chaud de type r sidence NFPA No...

Page 10: ...ntact these publishers ACCA Air Conditioning Contractors of America 1712 New Hampshire Ave N W Washington DC 20009 Telephone 202 483 9370 Fax 202 234 4721 ANSI American National Standards Institute 11...

Page 11: ...ergy Recovery Ventilator V Commercial Room Ventilator Modulating Y Full Flow Economizer Temperature Z Full Flow Economizer Enthalpy ELECTRIC HEAT 00 0Kw with Lug Connection 0Z 0Kw with Circuit Breaker...

Page 12: ...require a return air duct A metallic return air grille is required with installations not requiring a return air duct The spacing between louvers on the grille shall not be larger than 5 8 Any grille...

Page 13: ...Install Screws and Bend Tabs Up FIGURE 3 Removing Second Filter Upper slots for 1 filters Lower slots for 2 filters 3 Reverse the order for new filter installation NOTE When installing new filters mak...

Page 14: ...is an adjustable slide on the side of the fresh air intake that can be adjusted to limit how far the damper opens so that the amount of fresh air that enters the structure is regulated Graphs found o...

Page 15: ...er section of the unit and outdoor ambient temperature air must be able to enter from the front through the condenser grill of the unit Portable or modular building placement must be in a way that the...

Page 16: ...ications The spacing between louvers on the grille shall not be larger than 5 8 It is recommended that a Bard Return Air Grille Kit is installed that is designed specifically for the wall mount produc...

Page 17: ...installation but is not required Review all requirements listed on unit labels and on serial plate located on the side of the unit 2 Locate and mark bolt hole locations and bottom mounting bracket loc...

Page 18: ...2HY C48HY C60HY 20 20 10 TABLE 2 Minimum Clearances Required to Combustible Materials Model Supply Air Duct 1st 3 Cabinet C36HY C42HY C48HY C60HY 1 4 0 FIGURE 12 Vent Installation Removal Clearance Re...

Page 19: ...Rain Hood Built In Low Voltage Recessed front cover J 1 375 A C I K D H 2 250 3 000 Mounting Side Wall Brackets Built In Location Shipping Flashing Top Rain DO NOT PLACE ELECTRICAL ENTRANCES IN SHADE...

Page 20: ...and Hole Location View Supply Opening Return Opening UNITS REQUIRED DIMESIONS A B C D E F G C36HY C42HY UNITS REQUIRED DIMESIONS TO MAINTAIN 1 4 MIN CLEARANCE FROM COMBUSTIBLE MATERIALS 30 1 2 10 1 2...

Page 21: ...l Supply Air Duct Duct Typical Building Wall Frame Note Side section view of supply air duct for wall mounted unit showing 1 4 clearance to combustible surfaces Fire hazard Maintain minimum 1 4 cleara...

Page 22: ...CLEARANCE STRUCTURAL STEEL ALL AROUND DUCT THIS STRUCTURAL MEMBER LOCATED TO MATCH STUD SPACING FOR REST OF WALL A SECOND MEMBER MAY BE REQUIRED FOR SOME WALLS RETURN DUCT MIS 3982 B See Figure 14 Mo...

Page 23: ...best unit performance and efficiency Review duct grille or return duct work Avoid using restrictive duct work to Unit Mount Return Grille Fixed Blade Wall wall Outside Wall Ducted Installations Adjus...

Page 24: ...stallation If field power is supplied to the left side of the unit run the high voltage wires under the shield shown in Figure 19 and to the right of the wire shield next to the compressor contactor a...

Page 25: ...ventilation option and indoor blower L terminal is 24 volt alarm active output For units equipped with an alarm relay 1 terminal is the normally closed contact on the relay 2 terminal is the normally...

Page 26: ...Electronic HP or Conventional Auto or Manual Changeover with Humidity and Occupancy Sensor BACnet Thermostat option only permissable for units up to 12KW electric heat 8403 083 2 Stage Cool 2 Stage H...

Page 27: ...ration add jumper if optional CO2 controller is not used Vent will run while blower is energized For ECON CRV V an additional wire change is required See install manual 4 Factory installed jumper Remo...

Page 28: ...ly See vent installation manual 6 For vent operation add jumper if optional CO2 controller is not used Vent will run while blower is energized For ECON CRV V an additional wire change is required See...

Page 29: ...410A refrigerant it must come out of the charging cylinder tank as a liquid to avoid any fractionation and to ensure optimal system performance Refer to instructions for the cylinder that is being ut...

Page 30: ...nser fan motor will have a delayed start until system refrigerant operating pressure builds up After starting the fan motor may or may not cycle depending upon ambient conditions This is normal operat...

Page 31: ...efrost mode Factory default setting is 60 minutes During the defrost mode the refrigerant cycle switches back to the cooling cycle the outdoor motor stops electric heaters are energized and hot gas pa...

Page 32: ...cian to override or speed up this timing period and shorting out the SPEEDUP terminals for a few seconds can do this Low Pressure Switch Bypass Operation The control has a selectable SW1 low pressure...

Page 33: ...plied jumper plug is in place The unit will not operate without anything plugged in This plug is located on the side of the control panel behind the front vent door behind the filter access door If th...

Page 34: ...rmer is bad or the unit wiring is incorrect 10 Check for Compressor output signal Is there 24 volts AC between CC C Yes go to Step 12 No go to Step 13 11 No Y compressor input signal Check thermostat...

Page 35: ...6 0 144374 22 0 43554 60 0 15310 98 0 6098 15 0 139576 23 0 42295 61 0 14921 99 0 5961 14 0 134956 24 0 41077 62 0 14544 100 0 5827 13 0 130506 25 0 39898 63 0 14177 101 0 5697 12 0 126219 26 0 38757...

Page 36: ...ontrol replacement check Perform Moisture Check Motor won t start Motor rocks but won t start Check for loose or compliant motor mount Make sure blower wheel is tight on shaft Perform motor control re...

Page 37: ...motor plug just removed to the motor shell is 100K ohms see Figure 24 Measure to unpainted motor end plate If any motor lead fails this test do not proceed to install the control module the motor is d...

Page 38: ...ways Energized Pin 2 X Pin 3 24 VAC C Common Signal Always Energized Pin 4 Not Used Pin 5 Not Used Pin 6 X X X X X Pin 7 Not Used Pin 8 Not Used Pin 9 X X X Pin 10 X X Pin 11 Not Used Pin 12 24 VAC Ho...

Page 39: ...ndenser coil as thoroughly as needed 5 Reverse steps to re install Important Cleaning Note For improved start up performance wash the indoor coil with dishwasher detergent IMPORTANT Please be aware of...

Page 40: ...e 147 148 149 151 152 153 154 155 157 158 160 Head Pressure 318 342 367 394 421 449 479 509 541 573 607 C42HY 75 62 Suction Pressure 134 134 134 135 136 137 138 139 140 142 143 Head Pressure 314 333 3...

Page 41: ...e 152 154 155 156 157 159 160 162 163 165 166 Head Pressure 251 290 311 334 358 382 408 436 464 493 524 C42HY 75 62 Suction Pressure 137 137 137 137 138 139 140 141 143 145 147 Head Pressure 241 279 2...

Page 42: ...44 50 56 62 69 76 83 90 98 106 115 124 133 Head Pressure 273 285 296 308 319 331 342 353 364 376 387 398 409 420 TABLE 12B Heating Pressures Part Load Air Temperature Entering Outdoor Coil F Model Re...

Page 43: ...C09 C15 460 60 3 1 1 1 1 17 25 31 31 20 25 35 35 These Minimum Circuit Ampacity values are to be used for sizing the field power conductors Refer to the National Electrical code latest version Article...

Page 44: ...or to prevent short circuiting The 10 reduction will only be adjusted when unit is running in cooling mode In heating mode the blower will remain at rated airflow Dirty Filter Switch 1 Disconnect all...

Page 45: ...ps and the light comes on If the filter is restricted by 75 or desired restriction amount skip to Step 6 4 If switch setting adjustment is required disconnect power to the unit Remove the upper front...

Page 46: ...8V units only Model Rated ESP Maximum ESP Blower Only Cooling Heating 1st Stage CFM Cooling Heating 2nd Stage CFM Electric Heat C36HY 0 15 0 50 800 800 1100 1100 C42HY 0 15 0 50 800 900 1300 1300 C48H...

Page 47: ...FAD NE5 Fresh Air Damper No Exhaust X X FAD BE5 Fresh Air Damper Barometric Exhaust X X CRV F5 Commercial Ventilator On Off Spring Return X X CRV V5 Commercial Ventilator 0 10V Spring Return X X ECON...

Page 48: ...H042A A05 X EHCH042A A10 X EHCH042A B05 X EHCH042A B09 X EHCH042A B15 X EHCH048A A05 X EHCH048A A10 X EHCH048A A15 X EHCH048A B05 X EHCH048A B09 X EHCH048A B15 X EHCH048A C05 X EHCH048A C09 X EHCH048A...

Page 49: ...Manual 2100 769A Page 49 of 50 GRAPH 1 CH FAD NE5 Without Exhaust Ventilation Delivery GRAPH 2 CH FAD BE5 With Exhaust Ventilation Delivery...

Page 50: ...Manual 2100 769A Page 50 of 50 GRAPH 3 C36H C42H CRV FS Ventilation Delivery GRAPH 4 CC48H C60H CRV FS Ventilation Delivery...

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