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Manual 2100-711C 

Page 

8 of 45

INSTALLATION

Basic Installation Design and 

Application Planning

Successful unit installations require proper planning 
and site inspection before installation begins. Before 
installing the wall mount unit, make sure that all 
service and airflow clearances are met and that the 
unit can meet all applicable code and regulation 
requirements. Provide an inspection of both the inside 
and outside of the structure by reviewing floorplans 
and/or visiting the installation site.

Wall Construction

The wall must be inspected to ensure that the weight 
of the unit can be supported. Be sure to review all 
applicable construction codes and regulations including 
seismic requirements. When inspecting wood frame 
walls, the wall construction must be strong and 
rigid enough to carry the weight of the unit without 
transmitting any unit vibration. It is important that 
the side unit wall mounting lags and optional bottom 
bracket are supported by structural members inside 
the wall cavity. Concrete block and brick walls must be 
thoroughly inspected to ensure that they are capable 
of carrying the weight of the installed unit. Metal 
buildings must contain structural components to 
support the unit weight. If heavily corrugated siding 
is present, it may need to be trimmed and flashed to 
provide a flat, even surface to attach and seal the unit 
to the wall.

Outdoor Area Inspection

Inspect the outdoor area of the jobsite or review 
construction plans and locate the area where the wall 
mount is to be installed. The outdoor area must be 
free from obstructions including fences, bushes and 
walls that will hinder unit operation regarding outdoor 
condenser airflow and unit serviceability. Do not 
install units in enclosed areas that limit the amount 
of ambient temperature airflow. Warm air will exit 
the front condenser section of the unit, and outdoor 
ambient temperature air must be able to enter side 
intake condenser openings of the unit. Portable or 
modular building placement must be in a way that the 
wall mount units have a constant supply of outdoor air 
for proper unit operation. Make sure that the service 
panels of the unit are accessible. Inspect wall surfaces 
for obstructions that could hinder unit installation 
and servicing including outdoor electrical conduits, 
junction boxes, wall drains, vent hoods, windows, doors, 
overhangs and posts.

Condensate Water Drainage

Review all codes and requirements for unit condensate 
drainage. A clear, flexible PVC drain hose (3/4" ID, 1" 
OD) extends from the drain pan in the upper section of 

the unit and extends down to the unit base. An opening 
is supplied towards the back of the unit base for the 
drain hose to pass through, and the hose extends 1" 
to 2" below the unit base. Water removed from the 
indoor air (condensate) will be expelled from the unit 
in large amounts during cooling operation through the 
hose. Units running in cooling operation in cold outdoor 
below freezing conditions can cause the condensate 
to freeze after leaving the drain hose. In the event the 
drain hose is connected to a drain system of some type, 
it must be an open or vented type system to ensure 
proper drainage throughout seasonal use.

Indoor Ducted and Non-Ducted 

Applications

Air distribution inside the structure being conditioned 
plays an important role in making sure the area is 
a consistent temperature. Improper air distribution 
can result in areas being cooler or warmer, electrical 
equipment not receiving sufficient airflow or occupancy 
discomfort felt inside an area. Thermostat or indoor 
temperature sensor placement inside the area being 
conditioned also plays an important role in indoor 
climate control.

Indoor Supply Airflow

Indoor installation areas must provide a non-restrictive 
path for the conditioned supply air to leave supply 
grilles and registers. Inspect the area to ensure that all 
indoor portions of the room or rooms will have access 
to supply air. Ductwork may be used to ensure proper 
air circulation and all provided ductwork guidelines and 
clearances must be followed. Non-ducted applications 
must use a supply louver grille installed over the supply 
opening inside the room. Be sure to adjust supply 
deflectors to properly disperse the conditioned supply 
air to all parts of the room. Avoid closing sections of 
the supply grilles which would cause unneeded supply 
duct pressurization.

Indoor Return Airflow

A non-restrictive path for room air returning to the 
center section of the unit must be provided inside 
the room. Avoid placing objects including furniture, 
electronics equipment, equipment racks and cabinets 
directly in front of the unit return grilles and registers. 
Bard recommends at least 2' between solid objects 
and return grilles or registers. Ductwork may be used to 
ensure proper air circulation and all provided ductwork 
guidelines and clearances must be followed. Non-
ducted applications must use a return louver grille 
installed over the return opening inside the room. 

Ducted Applications

Field fabricated supply and return duct work may be 
installed inside the structure being conditioned. A short 

Summary of Contents for 11EER WH Series

Page 1: ...NSTRUCTIONS W42HC A W42HC B W42HC C W48HC A W48HC B W48HC C Bard Manufacturing Company Inc Bryan Ohio 43506 www bardhvac com Manual 2100 711C Supersedes 2100 711B Date 9 8 20 W60HC A W60HC B W60HC C W...

Page 2: ...eration 24 Cooling Heating 24 Balanced ClimateTM Mode 25 Defrost Cycle 25 Low Pressure Switch Bypass Operation 26 High Pressure Switch Operation 27 Vent Connection Plug 27 Pressure Service Ports 27 Se...

Page 3: ...3555 Fax 617 984 7057 Figure 21 Non Programmable Thermostat Connections 22 Figure 22 Defrost Control Board 26 Figure 23 Motor Connections 30 Figure 24 Motor Connections 31 Figure 25 Fan Blade Setting...

Page 4: ...y read before beginning the installation Note particularly Starting Procedure and any tags and or labels attached to the equipment While these instructions are intended as a general recommended guide...

Page 5: ...s on page 10 and Figures 14 18 pages 13 16 for further details Ducts through the walls must be insulated and all joints taped or sealed to prevent air or moisture entering the wall cavity Some install...

Page 6: ...see Figure 7 FIGURE 6 Remove Four Screws 5 Re install the four 4 hex head screws into the upper screw holes on the filter support brackets Then bend the tab up out of the way see Figure 8 FIGURE 7 Re...

Page 7: ...r blade FIGURE 9 Install Right 2 Filter FIGURE 10 Install Left 2 Filter There is an adjustable slide on the side of the fresh air intake that can be adjusted to limit how far the damper opens so that...

Page 8: ...drainage A clear flexible PVC drain hose 3 4 ID 1 OD extends from the drain pan in the upper section of the unit and extends down to the unit base An opening is supplied towards the back of the unit b...

Page 9: ...cable installation codes may limit this cabinet to installation only in a single story structure Thermostat or Indoor Temperature Sensor Placement The location and installation of the thermostat or te...

Page 10: ...s and bottom mounting bracket location Install bottom mounting bracket with field supplied fasteners to wall if it is to be used optional Bracket must be level and installed in the correct location to...

Page 11: ...GURE 12 Vent Installation Removal Clearance Required 20 3 4 2 37 1 4 17 3 4 45 MIS 4042 KEEP AREA CLEAR FOR 45 IN FRONT OF SIDE PANEL OBJECT OR WALL IN THIS SECTION OR ANY OTHER OBSTRUCTION OF UNIT OR...

Page 12: ...ings are not to scale 2 000 Return Air Opening Supply Air Opening MIS 3978 A Condenser Air Outlet Ventilation Air Inlet Cond Air Exhaust Air Brackets Built In Mounting Side Wall Location Shipping Flas...

Page 13: ...ening and Hole Location View Supply Opening Return Opening UNITS REQUIRED DIMESIONS A B C D E F G W42HC W48HC UNITS REQUIRED DIMESIONS TO MAINTAIN 1 4 MIN CLEARANCE FROM COMBUSTIBLE MATERIALS 30 1 2 1...

Page 14: ...W OF SUPPLY AIR DUCT FOR WALL MOUNTED UNIT SHOWING 1 4 CLEARANCE TO COMBUSTIBLE SURFACES Fire hazard Maintain minimum 1 4 clearance between the supply air duct and combustible materials in the first 3...

Page 15: ...ALL AROUND DUCT MIS 3982 A THIS STRUCTURAL MEMBER LOCATED TO MATCH STUD SPACING FOR REST OF WALL A SECOND MEMBER MAY BE REQUIRED FOR SOME WALLS SUPPY DUCT OPENING RETURN DUCT OPENING See Figure 14 Mo...

Page 16: ...VE RAFTERS GRILLE FLASHING OR BELOW CEILING RAFTERS AS SHOWN OR BELOW CEILING RAFTERS AS SHOWN FLASHING OUTSIDE SURFACE RAIN FLASHING SLEEVE FINISHED SUPPLY DUCT MAYBE LOCATED IN AN ATTIC GRILLE OUTSI...

Page 17: ...ocument regarding the phase monitor High Voltage Connections Route field wires under the field wire shield shown in Figure 19 The field wire shield can be removed for wire installation If field power...

Page 18: ...tion only 12 terminal is filter switch normally open contact on auxiliary terminal strip F Control option only Unit Shutdown Feature Standard on All Models The RT terminal is the 24VAC transformer out...

Page 19: ...e Controls Option The DDC controls option provides additional sensors that can be used with a field supplied advanced logic controller The DDC controls option contains the following installed componen...

Page 20: ...A use 8403 092 T6 Pro Wi Fi 2 stage Cool 3 stage Heat Heat Pump 2 stage Cool 2 stage Heat Conventional Programmable Non Programmable Electronic Auto or Manual changeover Wi Fi TABLE 5 Humidity Control...

Page 21: ...CO2 controller is used control optional for ECON only see vent instruction manuals 0 10 VDC modulating C02 control signal for modulating ventilation 6 8 7 Do not add these wires if setting up for mod...

Page 22: ...See vent installation manual 6 For vent operation add jumper if optional CO2 controller is not used Vent will run while blower is energized For ECON CRV V an additional wire change is required See ins...

Page 23: ...A refrigerant it must come out of the charging cylinder tank as a liquid to avoid any fractionation and to ensure optimal system performance Refer to instructions for the cylinder that is being utiliz...

Page 24: ...operating pressure builds up After starting the fan motor may or may not cycle depending upon ambient conditions This is normal operation Service Hints 1 Caution owner operator to maintain clean air...

Page 25: ...ol and the defrost timer will start accumulating run time After 30 60 or 90 minutes of heat pump operation at 30 F or below the heat pump control will place the system in the defrost mode During the d...

Page 26: ...ompressor time delay In some instances it is helpful to the service technician to override or speed up this timing period and shorting out the SPEEDUP terminals for a few seconds can do this Low Press...

Page 27: ...the supplied jumper plug is in place The unit will not operate without anything plugged in This plug is located on the side of the control panel behind the front vent door behind the filter access do...

Page 28: ...rmer is bad or the unit wiring is incorrect 10 Check for Compressor output signal Is there 24 volts AC between CC C Yes go to Step 12 No go to Step 13 11 No Y compressor input signal Check thermostat...

Page 29: ...6 0 144374 22 0 43554 60 0 15310 98 0 6098 15 0 139576 23 0 42295 61 0 14921 99 0 5961 14 0 134956 24 0 41077 62 0 14544 100 0 5827 13 0 130506 25 0 39898 63 0 14177 101 0 5697 12 0 126219 26 0 38757...

Page 30: ...onnections Manual 2100 467H FIGURE 10 NOTE Bard Models PA13242 PA13302 PA13362 A B PA13422 A B C PA13482 A B C PA13602 A B C contain the X13 Series Motors TROUBLESHOOTING GE X13 SERIES ECM2 3 MOTORS I...

Page 31: ...tor is failed and will require replacement 24VAC R Signal through thermostat output 24VAC Common 24VAC Common 24VAC R Signal through thermostat output Model SelecTech Communication Diagnostics The Sel...

Page 32: ...nser coil for cleaning or to service the outdoor fan first remove the side grilles 3 The fan shroud sides can then be removed for ease of access to the coil and the back side of the shroud by removing...

Page 33: ...70 Low Side High Side 32 297 38 303 45 310 51 317 58 324 65 332 72 339 79 348 87 356 94 365 102 374 110 383 118 393 126 403 Model Return Air Temp DB WB Pressure 75 80 85 90 95 100 105 110 115 120 125...

Page 34: ...123 380 126 406 128 432 130 459 132 487 134 515 136 544 138 574 140 611 80 67 Low Side High Side 124 315 127 339 129 364 132 390 134 416 137 443 139 471 141 499 143 529 145 558 147 589 150 626 85 72 L...

Page 35: ...uit Ampacity Maximum External Fuse or Ckt Brkr Field Power Wire Size Ground Wire Minimum Circuit Ampacity Maximum External Fuse or Ckt Breaker Field Power Wire Size Ground Wire Size Ckt A Ckt B Ckt A...

Page 36: ...16 on page 40 for the corresponding airflow of each tap Set the unit duct static based on the highest airflow that the unit will run at NOTE Be sure to adjust the system static or blower speed to mai...

Page 37: ...in the ECM motor This is a user selectable airflow amount that will be higher than rated airflow Tap 4 is used for cooling operation if the orange black wire on the blower speed selection terminal blo...

Page 38: ...With air filters installed and switch initially set at 0 4 W C see Step 2 under Dirty Filter Switch begin restricting the air filter of the unit using a piece of cardboard under the filters until the...

Page 39: ...WISE TO DECREASE RESTRICTION AMOUNT MIS 4086 B 5 Replace the upper front panel and repeat Steps 1 3 Continue to make adjustments described in Step 4 until the desired restriction is obtained 6 Remove...

Page 40: ...5 1435 1355 W48HC 0 00 1320 1270 1745 1665 1895 1800 1985 1860 0 10 1225 1160 1700 1615 1850 1760 1915 1810 0 15 1180 1110 1675 1585 1825 1735 1880 1780 0 20 1130 1060 1650 1555 1795 1705 1845 1755 0...

Page 41: ...4 4 10239 5 20 8 17065 18 0 12799 12 0 17065 9 21 7 30717 18 7 23038 10 4 28260 10 41 7 34130 36 1 25598 15 62 5 51195 54 1 38396 36 1 51195 31 2 38396 17 3 47099 18 43 3 61434 37 5 46076 20 8 56519 2...

Page 42: ...Control and Outdoor Thermostat Heat Pump LAC ODT X X BOP5 Blank Off Plate X X FAD NE5 Fresh Air Damper No Exhaust X X FAD BE5 Fresh Air Damper Barometric Exhaust X X CRV F5 Commercial Ventilator On O...

Page 43: ...EHW3HC B15 X EHW3HC C05 X X EHW3HC C15 X EHW3HCDA10 X EHW3HCDA15 X EHW3HCDB09 X EHW3HCDB15 X EHW3HCDC05 X EHW3HCDC09 X EHW3HCDC15 X X EHW4HC A04 X EHW4HC A05 X EHW4HC A15 X EHW4HC B09 X X X EHW4HC C05...

Page 44: ...Manual 2100 711C Page 44 of 45 GRAPH 1 W42HC FAD NE5 W O Exhaust Ventilation Delivery GRAPH 2 W48HC FAD NE5 W O Exhaust Ventilation Delivery...

Page 45: ...Manual 2100 711C Page 45 of 45 GRAPH 3 W60HC FAD NE5 W O Exhaust Ventilation Delivery...

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