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Barber SURF RAKE 600HD Instruction & Parts Manual Download Page 53

MANUAL GREASE SYSTEM

ITEM

PART NUMBER

QTY

DESCRIPTION

600HDS

1

532AS10

1

MANUAL AUTO GREASE UNIT

2

532CM08

1

RESEVOIR O-RING

3

532AS10E

1

COVER ASSEMBLY

4

532AS10D

1

HANDLE ASSEMBLY

5

532AS10F

1

SEAL

6

532AS10C

1

STAINLESS ROD

7

532AS10G

1

COLLAR

8

532CM03

12

INJECTOR CARTRIDGE

9

503CAP

1

GREASE CAP

10

524X

4

CAPSCREW

11

524S

4

FLAT WASHER

12

560N05L

4

LOCKNUT

13

532TB06

1

STAINLESS TUBING, RIGHT

14

532TB04

1

STAINLESS TUBING, FRONT/RIGHT

15

532TB02

1

STAINLESS TUBING, LEFT

16

540C1001

8

HOSE CLAP 5/8”

17

520K

6

CAPSCREW

18

520P

6

LOCKWASHER

19

540C0401

6

STRAP CLAMP

20

540N0204

8

NIPPLE

21

503AHB

2

NIPPLE

22

532CM04

10

PUSH TO CONNECT SOLID FEMALE FITTING

23

532CM02

2

PUSH TO CONNECT SWIVEL MALE FITTING

24

532TBR164

12

GREASE LINE (NOT SHOWN)

25

532AS02

1

COMPLETE MANUAL AUTO GREASE SYSTEM

6-22

61780 0221

Summary of Contents for SURF RAKE 600HD

Page 1: ...61780 0221 SURF RAKE INSTRUCTION PARTS MANUAL MODEL 600HD ___________________ MACHINE SERIAL NUMBER CATALOG 600HDS617800221...

Page 2: ...ands or other body parts in immediate contact with the components if the system is under hydraulic pressure 7 Stand clear of the Surf Rake when it is being set down on its foot stands or jack stand to...

Page 3: ...anifold 6 8 6 8L Lift Arm and Trip Mechanism 6 9 Bucket and Chain 3 Cu Yd Hopper 6 10 Hub Wheel Tire Brakes 6 11a Hub Wheel Tire 6 11b Roller Assembly 6 12 Idler Roller Assembly 6 13 Hydraulic Return...

Page 4: ...is the driving shaft or main shaft The pair of sprockets on the main shaft and the pair on the top shaft keep the conveyor belt tracking straight by guiding the chains located on each side of the con...

Page 5: ...kets and turnbuckle assemblies After the bucket is tripped and emptied of debris it must be un tripped before it is lowered BUCKET GUIDES The guides are located on the frame on either side of the buck...

Page 6: ...d circulated by the pump The control arm is on the side When the control arm is in the up position hydraulic fluid is completely restricted preventing the motor and conveyor belt from turning As the c...

Page 7: ...RAULIC MOLDBOARD OPTION The hydraulic moldboard is moved up and down by two double acting cylinders This option requires a separate set of remote valves on the tractor The two hoses connect to one rea...

Page 8: ...rque arm of the pump is positioned up The PTO spline will turn clockwise and the resulting torque will tend to turn the pump clockwise also MINIMIZE THE LENGTH OF THE SAFETY CHAIN There is a removable...

Page 9: ...e PTO speed will later be adjusted to suit individual beaches FLOW CONTROL The flow control valve lever should be adjusted once the PTO on the tractor is engaged The pump will deliver oil to the flow...

Page 10: ...the Surf Rake on a steep incline or unstable surface Do not allow a bystander to approach the Surf Rake unless that individual is qualified and is present to assist in the operation or repair of the m...

Page 11: ...o much sand refer to the operating hints section of this manual The machine should be raised and lowered while cleaning to follow the general contour of the beach To achieve a consistently clean beach...

Page 12: ...critical BIG MATERIAL SMALL MATERIAL Moldboard not critical Moldboard raise Belt Speed RPM s decrease Belt Speed RPM s increase Tractor speed slow Tractor speed not critical CLAY OR SOIL IN SAND PURE...

Page 13: ...listed in this manual as a proper replacement part LUBRICATION GREASE FITTINGS Lubricate all grease fittings every 40 hours of operation See Maintenance and Lubrication Chart Section 5 BUCKET CHAINS s...

Page 14: ...ll bottom out farther back on the frame than it should This will allow a gap between the bucket and the path of the debris being thrown by the conveyor that allows the debris to drop down in front of...

Page 15: ...the motor mount bolts and slide back the motor to loosen the drive chain Remove drive chain Remove large drive sprocket Loosen the set screws on the cast iron conveyor belt sprocket that is farthest a...

Page 16: ...8 open ended wrench which are located behind the small upper side door shields on both sides of the machine The top shaft is a sliding take up shaft It is used for tensioning and loosening the convey...

Page 17: ...lers are used to support the conveyor chains Two of the 8 poly rollers support and guide the conveyor belt over the front of the bucket The other two 8 poly rollers turn the belt at the bottom of the...

Page 18: ...ers and O rings take note of their orientation in the piston and gland When replacing felt wipers make sure they have been saturated in oil Coat all surfaces in oil before reassembly WHEELS SPINDLES A...

Page 19: ...y a series of divots on the retaining bars Loosen conveyor bolts SIX REVOLUTIONS MAXIMUM Bolts on both sides of anytine must be loosened in order to remove and replace the tine The center bolts are se...

Page 20: ...sed The replacement stud should be pushed through from the inside of the conveyor belt The stud s splines can be aligned turned into the grooves in the channel that were made from the broken stud Plac...

Page 21: ...21 540G Adjust Conveyor Belt Tension If Needed Both Sides 6 527KC 1 Inspect and Adjust Tire Pressure 18 PSI 2 23 525ZP Inspect and Adjust Bucket Chain Assemblies if Necessary Every 200 Hours or Every...

Page 22: ...OR EVERY WEEK BOTH SIDES INSPECT AND ADJUST EVERY 40 HOURS OR EVERY WEEK INSPECT AND MAINTAIN EVERY 500 HRS OR EVERY YEAR INSPECT AND MAINTAIN EVERY 200 HOURS OR BIMONTHLY 19 14 15 18 4 8 11 13 24 25...

Page 23: ...dering Parts please have the following information available 1 Model and serial number of your SURF RAKE 2 Part number description and page number 3 Shipping and billing address 4 Method by which ship...

Page 24: ...8 560W06H 58 SPACER SILVER 9 504H 56 LOCKNUT 10 560N05LS 700 LOCKNUT 11 560W05S 1400 WASHER 12 504DKSL OFFSET CHAIN SEGMENT LEFT SIDE 13 504DKSR OFFSET CHAIN SEGMENT RIGHT SIDE 14 404DB CHAIN PIN AND...

Page 25: ...ENTIFIED BY MATCHING HOLE PATTERN TO RETAINING BAR B 6 510 28 CHANNEL 7 504J 378 CAPSCREW 8 504M 56 WASHER 9 504N 378 WASHER SPACER NYLON BLACK 10 504K 378 ANCHOR NUT 11 504G 56 CAPSCREW 12 504H 56 LO...

Page 26: ...509H 6 LOCK WASHER 14 509J 6 HEX NUT 15 518AA 2 WINGNUT 16 543AS04 R L 2 SIDE GUARD LEFT SHOWN 17 524X 14 CAPSCREW 18 560B04175 4 CAPSCREW 19 560B08100 4 CAPSCREW 20 560LA01 2 SPRING LATCH ASSEMBLY 21...

Page 27: ...514D 6 CAPSCREW 13 509H 6 LOCK WASHER 14 509J 6 HEX NUT 15 518AA 2 WING NUT 16 543AS04 R L 2 SIDE GUARD LEFT SHOWN 17 524X 14 CAPSCREW 18 560B04175 4 CAPSCREW 19 560B08100 4 CAPSCREW 20 560LA01 2 SPRI...

Page 28: ...L 2 SIDE GUARD LEFT SHOWN 17 524X 16 CAPSCREW 18 560B04175 4 CAPSCREW 19 560B08100 4 CAPSCREW 20 560LA01 4 SPRING LATCH ASSEMBLY 21 560N05L 18 HEX NUT 22 522JT2 4 COTTER PIN 23 524S 18 FLAT WASHER 24...

Page 29: ...R 14 509J 6 HEX NUT 15 518AA 2 WINGNUT 16 543AS04 R L 2 SIDE GUARD LEFT SHOWN 17 524X 16 CAPSCREW 18 560B04175 4 CAPSCREW 19 560B08100 4 CAPSCREW 20 560LA01 4 SPRING LATCH ASSEMBLY 21 560N05L 18 HEX N...

Page 30: ...536 1 SHAFT 7 503J 2 KEY 8 595AS01 1 SPROCKET AND SHAFT ASSEMBLY 9 509H 20 LOCK WASHER 10 560B06250 16 CAPSCREW 11 549AS08 4 SEE IDLER ROLLER ASSEMBLY PAGE 12 540G 2 TAKE UP BOLT 13 503VV 2 BEARING 1...

Page 31: ...VER PLATE 3 518D 1 GASKET 4 518AA 2 WING NUT 5 603E 1 SPROCKET 6 603D 1 BUSHING 7 503X 1 KEY 8 503W12 1 SPROCKET 9 503WHK 1 KEY 10 503MMC 1 CHAIN 11 503NN 1 1 HALF LINK 12 503NN 2 1 CONNECTING LINK 13...

Page 32: ...H PIN WITH COTTER 5 552D 1 HITCH PIN COTTER 6 552C 2 DRAW BAR SNAP PIN 7 552CAT2 1 DRAW BAR WITH SNAP PINS IS EITHER CATEGORY 1 OR 2 DEPENDING ON TRACTOR 8 553AS02 1 JACK STAND 9 540C1001 1 HOSE CLAMP...

Page 33: ...WASHER 11 545JJF 2 CYLINDER 12 540E0803 2 ELBOW 13 524X 2 CAPSCREW 14 524S 2 WASHER 15 540H08060 2 HOSE 16 540C0801 6 HOSE CLAMP 17 540T0801 1 BRANCH TEE 18 545JJH 2 CYLINDER 19 524Y 2 LOCK WASHER 20...

Page 34: ...EFT 10 540B1003 1 TUBE RIGHT 11 540T1001 1 TEE 12 540H06026 2 HOSE 13 545JJHP 2 REPLACEMENT SEAL KIT PER CYLINDER 14 545JJH 2 CYLINDER 15 540E0601 2 ELBOW 16 540H08036 2 HOSE 17 540C0801 2 HOSE CLAMP...

Page 35: ...ENT 17 503S 2 HEX NUT 18 645HMA 1 FILTER SUCTION SAE 19 560N06L 2 LOCKNUT 20 560B06125 2 CAPSCREW 21 540H16077 1 SAE SUCTION HOSE ASSEMBLY 22 540E1604 1 ELBOW 23 645HS 1 NIPPLE 24 545T 1 COUPLER 25 54...

Page 36: ...HEX NUT 18 645HMA 1 FILTER SUCTION SAE 19 560N06L 2 LOCKNUT 20 540E1202 1 ELBOW 21 540H16077 1 SAE SUCTION HOSE 22 540E1604 1 ELBOW 23 645HS 1 NIPPLE 24 545T 1 COUPLER 25 545MM 1 BREATHER 26 645HEG 1...

Page 37: ...G 2 GREASE NIPPLE 6 545NN 1 4 PIN 7 523EHD 2 PIN 8 522JT2 2 COTTER PIN 9 545JJH 2 HYDRAULIC CYLINDER 10 545NN 2 PIN 11 502P 6 COTTER PIN 12 545JJF 2 HYDRAULIC CYLINDER 13 545JJFP 2 PACKING FOR 545JJF...

Page 38: ...DESCRIPTION 600HDS 1 524M 1 LIFT ARM ASSEMBLY 2 225CM02 2 BEARING 3 560B10300 4 CAPSCREW 4 560FW10 8 FLAT WASHER 5 560LW10 4 LOCK WASHER 6 560N10 4 HEX NUT 7 525ZPA 2 TURNBUCKLE 8 525ZPB 2 CHAIN SEE B...

Page 39: ...2 HUB BEARING SMALL 9 527GF 5 2 WASHER 10 527GF 3 2 CASTLE NUT AND RETAINER 11 527GF 4A 2 BUDDY HUB 2441 12 509H 2 LOCK NUT 13 504J 2 CAPSCREW 14 527GF 7A 12 LUG NUT 15 522JT2 2 COTTER PIN 16 503CAP 2...

Page 40: ...8 527GF 2 2 HUB BEARING SMALL 9 527GF 5 2 WASHER 10 527GF 3 2 CASTLE NUT AND RETAINER 11 527GF 4A 2 BUDDY HUB 12 560B08475 2 CAPSCREW 13 560N08L 2 LOCK NUT 14 527GF 7PA 12 HUB STUD 563 SPLINE 15 527G...

Page 41: ...R PLATE 3 549CM03 1 SNAP RING SMALL EXTERNAL 4 527GF 2 2 ROLLER BEARING 5 527GF 9 2 RACE 6 549TB01A 1 ROLLER 7 549CM01 1 SEAL 8 549FM02 1 REAR COVER PLATE 9 549AS01 1 PIN AND BASE ASSEMBLY 10 549CM05...

Page 42: ...COVER PLAET 3 549CM03 1 SNAP RING SMALL EXTERNAL 4 527GF 2 2 ROLLER BEARING 5 527GF 9 2 RACE 6 549CM08 2 ROLLER 7 549CM01 1 SEAL 8 549FM02 1 REAR COVER PLATE 9 549AS01 1 PIN AND BASE ASSEMBLY 10 549CM...

Page 43: ...524X 1 CAPSCREW 9 540T1201 1 TEE 10 540R1202 1 ADAPTER 11 540A0612 3 ADAPTER 12 540TB04000 1 NYLON TUBE 30 FT 13 540TB06000 1 NYLON TUBE 3 FT 14 540B0613 1 TUBING STAINLESS STEEL 15 540A0615 2 COUPLER...

Page 44: ...RACE 8 560B08100 8 BOLT 9 524G 8 LOCK WASHER 10 251G 2 WHEEL FLANGE AND TIRE ASSEMBLY 11 251H 2 HUB 12 251ASY 2 CASTER ASSEMBLY COMPLETE 13 251JASY 2 CASTER HOLDER 14 552CM11 2 SNAP PIN 15 524D 8 CAP...

Page 45: ...1 FINISHER CENTER 7 530CM04 1 FINISHER LEFT INSIDE 8 530CM01 1 FINISHER LEFT OUTSIDE 9 560B05150 4 BOLT 10 524S 8 WASHER 11 560N05L 22 NUT 12 530CM07 1 PIN 13 560B05150 18 BOLT 14 560C02150 6 COTTER P...

Page 46: ...0 4 BOLT 10 524S 8 WASHER 11 560N05L 22 NUT 12 530CM07 1 PIN 13 560B05150 18 BOLT 14 560C02150 6 COTTER PIN 15 530CM06 5 PIN 16 509D 4 BOLT 17 560LW12 4 LOCK WASHER 18 502N 6 FLAT WASHER 19 530AS43 1...

Page 47: ...1 RESTRICTOR 3 545HD 13 1 QUICK DISCONNECT COVER 4 540H06050 1 HOSE 5 540B0601 1 TUBE 6 540C1001A 10 HOSE CLAMP 7 540E0602 1 ELBOW 8 540B0602 1 TUBE LEFT 9 540H06130 1 HOSE 10 545JJHP 1 REPLACEMENT S...

Page 48: ...02 1 ADAPTER 8 540C1001A 4 HOSE CLAMP 9 540B0602 1 TUBE LEFT 10 540H06130 1 HOSE 11 545JJHP 1 REPLACEMENT SEAL KIT 12 545JJH 1 CYLINDER 13 540A0404 1 ADAPTER 14 540E0601 2 ELBOW 90 DEGREE 15 540A0610...

Page 49: ...MBLY KIT COMPLETE DOUBLE ACTING MULTIPLIER NOT SHOWN 2 545HDB 2 QUICK DISCONNECT FEMALE 3 540A0804 3 ADAPTER 4 540V040 1 VALVE BODY SINGLE ACTING MULTIPLIER 4 540V008 1 VALVE BODY DOUBLE ACTING MULTIP...

Page 50: ...HT BRACKET 7 565BU04R 1 RIGHT LIGHT BRACKET 8 560B04100 10 CAPSCREW 9 560W04 18 FLAT WASHER 10 560N04L 10 LOCKNUT 11 524X 4 CAPSCREW 12 524Y 4 LOCKWASHER 13 90304005 24 TIE STRAPS NOT SHOWN 14 565CM09...

Page 51: ...540T0602 2 TEE 7 540H06035 4 HOSE 8 545JJH 1 CYLINDER 9 540C1001 4 HOSE CLAMP 10 540R0806 2 ADAPTER 11 530CM07 2 PIN 12 522JT2 2 COTTER PIN 13 522AS02 1 MOLDBOARD 14 530CM06 2 PIN 15 560C02150 2 COTT...

Page 52: ...UN NUT TEE 17 540H06035 1 HOSE 18 530CUCV01 1 CHECK VALVE 19 540A0601 1 ADAPTER 20 540V070 1 PRESSURE REDUCING VALVE 21 540B0606 1 TUBE 22 540B0607 1 TUBE 23 530CUAS03 2 ARM ASSEMBLY 24 530CUAS02 1 TU...

Page 53: ...4X 4 CAPSCREW 11 524S 4 FLAT WASHER 12 560N05L 4 LOCKNUT 13 532TB06 1 STAINLESS TUBING RIGHT 14 532TB04 1 STAINLESS TUBING FRONT RIGHT 15 532TB02 1 STAINLESS TUBING LEFT 16 540C1001 8 HOSE CLAP 5 8 17...

Page 54: ...4 552AS01A 1 AUSTRALIAN PINTLE ATTACHMENT 5 560B16600 1 CAPSCREW 6 502N 2 FLAT WASHER 7 405F 1 LOCK WASHER 8 405G 1 HEX NUT STANDARD AND EXTENDED STANDARD PINTLE ADAPTER 9 506B09250 4 CAPSCREW 10 503R...

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