Baoli CPCD 80, Operating And Servicing Manual

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10
Perform the following service and checks in addition to the “Daily storage” service:
(a) Taking the rainy season into consideration, park the truck at a higher and hard
ground.
(b) Apply antirust oil to the exposed parts such as piston rods and shafts which
tends to rust.
(c) Cover components which may be caught with humidity.
(d) The truck should be operated at least once a week. Fill the cooling system, if
cooling water is discharged. Remove grease from the piston rods and shafts. Start the
engine and warm up thoroughly. Move the truck slowly forwards and backwards.
Operate the hydraulic controls several times.
(e) Avoid parking on soft grounds such as asphalted road in summer.
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Operate the forklift truck after long time storage
(a) Remove antirust oil from the exposed parts.
(b) Discharge the engine oil in crankshaft case of the engine, discharge the gear oil
or hydraulic transmission oil in differential and gear box, after cleaning up then renew
oil.
(c) Discharge foreign matter and water from the hydraulic reservoir and fuel tank.
(d) Remove the cylinder cap, the valves and the rocker shafts, check for the
clearance in normal data.
(e) Add cooling fluid to specified level.
(f) Perform pre-operation checks carefully.
(g) Warm up the engine before operation.
Warning:
If at any time your forklift truck is found to be in need of repair, defective, or in any
way unsafe, the condition should be reported to the supervisor, and the truck should be
taken out of service until it has been restored to safe operating condition.
6. Information of safety operation
(1) The forklift truck belongs to special equipment. Only trained and authorized
operator shall be permitted to operate and service the truck.
(2) Wear the safety guards, such as clothing, shoes, helmet and gloves while
operating the truck.