Banner Sure Cross Performance GatewayPro DX80P*A6... Instruction Manual Download

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11.4 Relays

Models

Description

List Price

IB6RP

Interface Relay Box, 18 to 26 V dc inputs, isolated relay outputs (not

shown)

$233

BWA-RELAY-12V

Relay, Blade Style with Base, 12 V

$29

BWA-RELAY-24V

Relay, Blade Style with Base, 24 V

$29

BWA-RH1B-UDC12V

Relay, Blade Style, No Base, 12 V (replacement part)

$21

BWA-RH1B-UDC24V

Relay, Blade Style, No Base, 24 V (replacement part)

$21

BWA-SH1B-05

Relay Base Only (replacement part)

$13

11.5 Brackets and Mounting Options

BWA-HW-001 Mounting Hardware Kit

List Price

Screw, M5-0.8 x 25 mm, SS (4)
Screw, M5-0.8 x 16 mm, SS (4)
Hex nut, M5-0.8 mm, SS (4)
Bolt, #8-32 x 3/4”, SS (4)

Brackets

List Price

SMBDX80DIN

Black reinforced thermoplastic
Bracket for mounting on a 35 mm DIN rail

$14

DIN-35-..

35 mm DIN Rail

Model

Length

DIN-35-70

DIN-35-105

105

DIN-35-140

140

L = 70, 105 or 140 mm

Hole center spacing: 35.1

Hole size: 25.4 x 5.3

70 mm ($10)

105 mm ($11)

140 mm ($12)

Sure Cross

Performance DX80 Wireless I/O Networks

www.bannerengineering.com - Tel: 763.544.3164

Summary of Contents for Sure Cross Performance GatewayPro DX80P*A6...

Page 2: ...ults 18 3 7 3 Site Survey Troubleshooting 19 3 7 4 Conduct a Site Survey Using Modbus Commands 19 4 Installing Your Sure Cross Radios 21 4 1 Mounting SureCross Devices Outdoors 21 4 1 1 Watertight Gla...

Page 3: ...Radios with DX85 Modbus RTU Remote I O Devices 58 6 4 3 Data Radios with a Gateway as the Modbus Master 59 7 Sensor Connections 60 7 1 Discrete Inputs 60 7 1 1 Discrete Inputs Sourcing 60 7 1 2 Discr...

Page 4: ...1 2 7 Antenna Cables RP SMA to N Type 85 11 2 8 Antenna Cables N Type 86 11 2 9 Surge Suppressors 86 11 3 Power Supplies 86 11 3 1 DC Power Supplies 86 11 3 2 FlexPower Supplies and Replacement Batter...

Page 5: ...Gateway Nodes are available in a wide variety of power or input output options 1 2 Sure Cross Performance GatewayPro The Sure Cross Performance GatewayPro combines the function of a Sure Cross Perfor...

Page 6: ...to the Modbus network Host controlled DX80 wireless systems are configured using an Ethernet network connection and a Web page browser An Ethernet connection can be established from a DX80 GatewayPro...

Page 7: ...software runs on any computer with the Windows Vista Windows 7 Windows 8 or Windows 10 operating system Use a USB to RS 485 adapter cable to connect a standalone DX80 Gateway to the computer For DXM C...

Page 8: ...ake integrated battery models from the hibernation mode they ship in 4 Push button 2 Double click to select a menu and to enter manual scrolling mode Double click to move up one level at a time 5 LED...

Page 9: ...Double click to select a menu and to enter manual scrolling mode Double click to move up one level at a time 5 LED 1 and 2 Provide real time feedback to the user regarding RF link status serial commun...

Page 10: ...d by 3 6 to 5 5 V dc Refer to Specifications to verify the power requirements of your device For FlexPower devices do not apply more than 5 5 V to the gray wire 5 pin M12 Euro style male Pin Wire Colo...

Page 11: ...hole dimensions 2 6 1 Gateways and Nodes 65 0 2 56 65 0 2 56 80 3 3 16 80 8 3 18 60 2 36 120 4 72 127 5 19 0 75 30 65 1 21 22 2 0 875 7 9 0 31 7 65 0 30 14 67 0 578 DX80 C Gateways and Nodes 7 9 0 31...

Page 12: ...9 mm 2 20 2X Dia 8 3 mm 0 33 2 6 2 GatewayPro 65 0 2 56 65 0 2 56 80 3 3 16 80 8 3 18 136 5 35 7 9 0 31 7 65 0 30 60 2 36 14 67 0 578 2 6 3 DX83 Ethernet Bridge 65 0 2 56 7 9 0 31 80 3 3 16 65 0 2 56...

Page 13: ...0 13 167 4 mm 6 59 75 3 mm 2 96 2X 12 14 NPSM 20 1 mm 0 79 87 6 mm 3 45 13 7 mm 0 54 36 2 mm 1 42 148 1 mm 5 83 55 9 mm 2 20 2X Dia 8 3 mm 0 33 Sure Cross Performance DX80 Wireless I O Networks www ba...

Page 14: ...ressing mode allows you to use up to 47 Nodes with a single Gateway Without extended addressing only 15 Nodes can communicate with a single Gateway The extended address code in the Gateway defaults to...

Page 15: ...apply power to a FlexPower Node with an integrated battery install the battery into the housing The Node starts in RUN mode displays the current network ID then identifies itself as a Node and lists...

Page 16: ...en the left dial is at 3 Positions A through F are invalid network ID numbers When installing special kits with pre mapped I O indicated by device model numbers beginning in DX80K return the rotary di...

Page 17: ...across the menu levels until reaching the Site Survey SITE menu 4 Single click button 2 to enter the Site Survey menu 5 Single click button 2 to begin conducting a Site Survey with the Node selected i...

Page 18: ...ckets received at a strong signal strength A strong signal strength is greater than 90 dBm at the receiver Yellow Packets received at a good signal strength A good signal is between 90 and 100 dBm at...

Page 19: ...er position Use a higher gain antenna Decrease the distance between devices or Use data radios to extend the position of the Gateway relative to the host system 3 7 4 Conduct a Site Survey Using Modbu...

Page 20: ...mber 0 0x0 3 7 4 Site Survey Data Holding With Site Survey active registers I O 7 and 8 are Site Survey data holding registers that store the accumulated Site Survey results Error collections in holdi...

Page 21: ...1 1 Watertight Glands and NPT Ports To make glands and plugs watertight use PTFE tape and follow these steps 1 Wrap four to eight passes of polytetrafluoroethylene PTFE tape around the threads as clo...

Page 22: ...onal regulations 4 2 When Installing Performance or MultiHop 1 Watt Radios Notice This equipment must be professionally installed The output power must be limited through the use of firmware or a hard...

Page 23: ...f the year Figure 2 During spring and summer leaves may block more of the radio signal 4 4 Basic Remote Antenna Installation A remote antenna system is any antenna system where the antenna is not conn...

Page 24: ...he rubber splicing tape one inch away from the connection and continue wrapping until you are one inch past the other end of the connection Each new round of tape should overlap about half the previou...

Page 25: ...connected to the antenna Use this extension cable to connect the antenna directly to the radio To mount drill a hole in the enclosure and insert the antenna Models Description List Price BWA 9O2 D Ant...

Page 26: ...9Y6 A 900 MHz 6 5 dBd 6 8 13 inches Outdoor 135 BWA 9Y10 A 10 dBd 6 8 24 inches Outdoor 150 Models Frequency Description List Price BWA 9O6 A 900 MHz 6 dBd Fiberglass Full wave 71 5 inches 355 BWA 2O...

Page 27: ...1 BWC LFNBMN DC Surge Suppressor bulkhead N Type dc Blocking N Type Female N Type Male 120 Use the RP SMA to N Type male cables to connect the radio to the surge suppressor Model Description List Pric...

Page 28: ...2 adjust right rotary switch to survey the selected Node Single click Button 2 Double click Button 2 Double click Button 2 NOD XX EC XX CLEAR ERR ERASED ERR DISABL ERROR DISABL IGNORE Next Device Sing...

Page 29: ...etwork ID DINFO RUN FCTRY DVCFG DERR AUTO DISPLAY LOOP AUTO DISPLAY LOOP AUTO DISPLAY LOOP DEV NOD XX NAME NODE XX KIT XXXXX NID XX DEV NOD XX RADIO MICRO V 00 0 A DX80 S N 0x0000 2 LCD MICRO 0x0000 2...

Page 30: ...Single click Button 1 0 00 Gateway Node On the Gateway the I O displayed may be the I O of the Gateway or of a selected Node To view the I O of a specific Node set the position of the rotary dials to...

Page 31: ...ice name the network ID NID slave ID baud rate and parity When in extended address mode the DINFO menu also displays the maximum Node setting and the extended addressing XADR or binding code used to f...

Page 32: ...CRO V 00 0 A DX80 S N 0000 DX80 MODEL 0000 00 PROD DATE 00 00 Single click Button 1 Factory Info FCTRY AUTO DISPLAY LOOP DEV NOD XX RADIO MICRO V 00 0 A DX80 S N 0x0000 2 LCD MICRO 0x0000 2 PROD DATE...

Page 33: ...ITE menu displays the device number of the Node the Site Survey was conducted with as well as the missed green yellow and red received packet count The SITE menu is only available on the Gateways To a...

Page 34: ...or baud rate are 19200 38400 or 9600 For parity select None Even or Odd Extended Address Binding Code Binding Nodes to a Gateway ensures the Nodes only exchange data with the Gateway they are bound to...

Page 35: ...ton 2 PRIOR NADR XX NEW NADR XX CONFRM NADR XX Single click Button 1 to advance through menu Node 5 1 6 DERR Device Error Menu Use the DERR menu to manage device error messages DERR Single click Butto...

Page 36: ...page browser An Ethernet connection can be established from a GatewayPro or from a DX83 Ethernet Bridge serially connected to the Gateway The Ethernet Bridge and GatewayPro each ship with an Ethernet...

Page 37: ...sed Configuration Screens The configuration Web pages are served from the DX83 Ethernet Bridge or GatewayPro and are accessed using any Internet browser Before accessing the Web based configuration sc...

Page 38: ...page tabs at the top of the page to select the hierarchical path System Setup Network To change the IP address type in the new IP address and click the Change IP button The IP address change activate...

Page 39: ...of 15 Nodes can be used in the wireless network A maximum of 47 Nodes 48 total devices can be used in the wireless network 5 4 1 Manually Choosing an Extended Address Code Gateway Manually choosing t...

Page 40: ...de 9 Single click button 2 to enter the extended address code entry step The LCD shows SET XADR 000000 10 Use the right rotary switch to begin setting the extended address code Digit selection begins...

Page 41: ...stopping at XADR The Gateway s LCD displays XADR 6 Single click button 2 to enter XADR mode When the display reads AUTO single click button 2 again to begin the automatic binding mode The LEDs flash...

Page 42: ...ay first need to configure system level communication parameters on the Gateway The following procedures are necessary to change the Gateway s slave ID baud rate and parity Setting up the Network and...

Page 43: ...the available options Stop on the desired setting The options are NONE EVEN ODD The factory default is NONE 3 Single click Gateway push button 2 to save the new setting 4 If using a network ID NID adj...

Page 44: ...the Gateway and Node have successfully exchanged N number of good polling messages The N number is the re link count or the number of messages required to re establish a radio link When the Node s Ga...

Page 45: ...values range from 32768 to 32767 and allow for the measurement of negative values Signed values are typically used for measuring temperatures Signed values are stored as two s complement values Unsign...

Page 46: ...e Celsius conversions only Use null to set the start point and span to define the range The null value is the starting temperature to be associated with 4 mA The span is the entire temperature range t...

Page 47: ...ndicates a functioning sensor whereas a value below 4 mA indicates an error condition such as a broken wire or loose connection Some Sure Cross devices allow you to configure the analog inputs and out...

Page 48: ...e Null 5 20 15 Offset 4 Output 0 22857 15 4 7 42 mA Example Distance Map Map a distance input from a Node to a 0 to 10 V output The starting distance is 200 mm and the last distance will be 2000 mm 4...

Page 49: ...ddress for all devices re install the rotary dial access covers referring to the Installation section for IP67 instructions A successful radio link is identified by a blinking green LED 1 on each Node...

Page 50: ...nnel Search Mode runs LED 1 is solid red and LED 2 ashes yellow The device tests Network ID 2 for availability and counts down from one minute zero seconds The selected Network ID is available for use...

Page 51: ...thernet Bridge DX80 Gateway 900 MHz DX80DR9M H MultiHop Radio 6 1 Stand Alone Systems 6 1 1 Mapped Pairs DX70 In this system a DX70 pair is used to map I O in a simple one to one configuration Inputs...

Page 52: ...map inputs and outputs between Nodes and Gateways 1 2 2 2 Item Model No Description 1 DX80G DX80 or DX80 Performance Gateway 2 DX80N DX80 or DX80 Performance Node 81398 User Configuration Tool free t...

Page 53: ...I O points to the network through hard wired fieldbus connections on the Gateway side Fieldbus Connection Modbus Slave 2 Modbus Slave 3 2 2 1 Gateway as Modbus Master Slave ID 1 3 Wireless Network It...

Page 54: ...a Modbus slave In this configuration the wireless network collects I O data and sends it back to a Modbus host system 1 Wireless Network Host System Modbus Master 2 Modbus Slave Item Model No Descript...

Page 55: ...85 connected as shown below are Modbus slave devices to the host system Purpose This wireless network also collects I O data and sends it back to a Modbus host system but adds local wired I O points F...

Page 56: ...ices to the host system Purpose This wireless network collects I O data and sends it back to a Modbus host system but adds local wired I O points and expands the network using a fieldbus connection Fi...

Page 57: ...figuration Web pages 1 Wireless Network Host System 2 3 1 Wireless Network 3 1 Host System 5 4 3 Wireless Network Item Model No Description 1 DX80P 6S DX80 or DX80 Performance GatewayPro Protocol conv...

Page 58: ...Modbus master device 4 Modbus slave device 6 4 2 Data Radios with DX85 Modbus RTU Remote I O Devices In this example network DX85 Extended Remote I O devices are wired to the data radios and act as Mo...

Page 59: ...the Modbus network 5 3 5 3 2 1 4 Item Model No Description 1 DX80G DX80 or DX80 Performance Gateway configured as a Modbus master for this example 2 DX85M DX85 Modbus RTU Remote I O configured as a M...

Page 60: ...r sources do not have to be the same 7 1 1 Discrete Inputs Sourcing Two Wire Sensors Three Wire Sensors Discrete IN PWR 10 30V dc Discrete IN GND dc common PWR 10 30V dc Wiring diagram for a sourcing...

Page 61: ...as the SureCross device power source 7 3 Analog Inputs Analog Sensors For analog sensors the ground dc common of the sensor should be connected to the ground of the DX80 device For best results Banner...

Page 62: ...ratings for analog inputs Only connect sensor outputs to analog inputs Two Wire Sensors Three Wire Sensors Analog IN GND dc common external power sensor Analog IN GND external power dc common sensor T...

Page 63: ...dc sensor AOx GND dc common external power sensor Three wire analog output device powered by the SureCross device Three wire analog output device powered externally not from the SureCross device 7 4 2...

Page 64: ...supply module DX81P6 a 6 pack of lithium batteries DX81H a single battery supply module designed specifically to power the DX99 Intrinsically Safe devices with polycarbonate housings and BWA SOLAR 00...

Page 65: ...n used with a FlexPower Node and sensors the FlexPower Solar Assembly supplies enough power to run most sensors at higher sample and report rates than a single battery can reasonably support The solar...

Page 66: ...a warm up time of 500 milliseconds and a sample and report rate of 15 minutes should have a battery life of 4 45 years All battery life calculations are approximations based on a strong radio signal W...

Page 67: ...case as far as battery use because we are assuming for each sample of the sensor s output a change in state has occurred e g target present to target absent or vice versa sending a radio message from...

Page 68: ...ed in our list use the configuration and cable shown Banner cable BWA HW 010 to measure the current draw of your system 1 Connect the cable to the FlexPower Node and the battery supply module as shown...

Page 69: ...e solar powered assembly to power data radios FlexPower Gateways or FlexPower Nodes connected to sensors that require more power than a single battery unit can supply 1 2 5 Powering a data radio or da...

Page 70: ...es 8 DX80G M2S P Performance FlexPower Gateway Serial RS 485 Interface No I O 8 4 Battery Backup Feature The FlexPower Solar Supply can be ORed with the DX81P6 Battery Supply Module using the CSRB M12...

Page 71: ...or Operation A single FlexPower Solar Assembly can supply any continuously powered 4 to 20 mA two wire transmitter at 13 V and power the DX80 FlexPower Node for continuous sensor operation This applic...

Page 72: ...2 DX80N DX80 or DX80 Performance FlexPower Node or 10 to 30 V dc Node 3 DX80G M2S P Performance FlexPower Gateway No I O 4 DX80DR M H MultiHop Data Radio 900 MHz or 2 4 GHz 5 CSRB M1250M125 47M125 73...

Page 73: ...Replacement 9 3 1 Replacing the Battery When the FlexPower Supply Module is installed outdoors or in a high humidity environment apply dielectric grease to the battery terminals to prevent moisture a...

Page 74: ...in the case The negative end is toward the spring Caution There is a risk of explosion if the battery is replaced incorrectly 5 After replacing the battery allow up to 60 seconds for the device to pow...

Page 75: ...l number BWA BATT 001 For pricing and availability contact Banner Engineering WARNING Do not replace battery when an explosive dust atmosphere may be present The replacement battery MUST be a Banner a...

Page 76: ...bon cable has been unplugged from the radio board verify the ribbon cable is fully seated and that it has been plugged into all pins It is possible to accidentally plug in the ribbon cable and miss th...

Page 77: ...sult the factory for options 3 Use a qualified antenna on both the Gateway and Node devices 4 After any system parameter change cycle the power to re synchronize all devices 5 When a Node loses synchr...

Page 78: ...p 10 3 1 Modbus Message Codes for Register 8 Register I O 8 is reserved for device messages or Site Survey data when in Site Survey mode Conditions are detected as they occur and are reported to the G...

Page 79: ...wireless devices employ a deterministic link time out method to address radio link interruption or failure When a specific Node Gateway radio link fails all pertinent wired outputs are de energized u...

Page 80: ...rmal OUT 1 Normal OUT 2 Normal OUT 1 Normal OUT 2 Normal OUT 3 Normal OUT 4 Normal Figure 6 Radio link between the Gateway and Node 1 has recovered Sure Cross Performance DX80 Wireless I O Networks 80...

Page 81: ...With Opaque Covers Models Description List Price BWA AH664 Enclosure Polycarbonate with Opaque Cover 6 6 4 93 BWA AH864 Enclosure Polycarbonate with Opaque Cover 8 6 4 98 BWA AH1084 Enclosure Polycar...

Page 82: ...iption List Price BWA AH6DR DIN Rail Kit 6 Includes 2 Trilobular Self Threading Screws and DIN Rail 12 BWA AH8DR DIN Rail Kit 8 Includes 2 Trilobular Self Threading Screws and DIN Rail 14 BWA AH10DR D...

Page 83: ...needs There are three basic antenna solutions Use the supplied rubber duck antenna inside the enclosure DX80 products come with a 2 dBi rubber duck antenna Often simply attaching the supplied antenna...

Page 84: ...12 ft cable RP SMA Male 80 11 2 4 Antennas Fiberglass N Type The following fiberglass antennas are typically used outdoors Omni Directional Fiberglass Antennas with N Type Female Connections Models Fr...

Page 85: ...31 BWC 1MRSFRSB2 RG58 RP SMA Male to RP SMA Female Bulkhead 2 m 33 BWC 1MRSFRSB4 RG58 RP SMA Male to RP SMA Female Bulkhead 4 m 36 Models Description List Price BWC 2MRSFRS3 LMR200 RP SMA Male to RP S...

Page 86: ...adio Remote antenna configurations installed without a surge suppressor invalidate the manufacturer s warranty Model Description Connection List Price BWC LMRSFRPB Surge Suppressor Bulkhead RP SMA Typ...

Page 87: ...PANEL 3W Solar Panel 12 V 3 W Multicrystalline 188 195 15 Wall Pole clamp style mounting bracket included 60 BWA SOLAR PANEL 5W Solar Panel 12 V 5 W Multicrystalline 270 222 17 Wall Pole clamp style...

Page 88: ...ly replacement part 13 11 5 Brackets and Mounting Options BWA HW 001 Mounting Hardware Kit List Price Screw M5 0 8 x 25 mm SS 4 Screw M5 0 8 x 16 mm SS 4 Hex nut M5 0 8 mm SS 4 Bolt 8 32 x 3 4 SS 4 4...

Page 89: ...r spacing A 26 0 A to B 13 0 Hole size A 26 8 7 0 B 6 5 C 19 0 12 BWA BK 001 Includes magnetic mounting bracket SMB42FLM12 and 2 mounting screws 42 42 50 BWA BK 002 Includes SMB42FL stainless steel br...

Page 90: ...2 meter integral cable 11 6 2 DX85 Modbus RTU Remote I O Devices These remote I O devices have a Modbus interface and are used to expand the I O of the Gateway or the Modbus host DX85 IP67 Housing Mod...

Page 91: ...or RS 485 Modbus interface 125 K50UX2RA U GAGE K50U Ultrasonic RS 485 Modbus interface 195214 Other Sensors Models Description List Price BWA THERMISTOR 001 NTC Thermistor 2 2 KOhms 0 2 C blue bead Fo...

Page 92: ...c Receiver QS30 Max Range 100 feet 10x excess gain at 50 feet 1 wire serial interface 91 QM42VT1 Vibration and Temperature Sensor with 1 wire serial interface 186209 195 K50UX1RA U GAGE Ultrasonic Sen...

Page 93: ...0F with Push Button Contact integral 8 pin M12 Euro style QD 137302 11 6 5 Cables Ethernet Cables Use a crossover cable to connect the GatewayPro or DX83 Ethernet Bridge to a host system without using...

Page 94: ...k 0 m male Branches 0 14 m and 0 22 m female Straight Male 1 4 5 3 2 Female 2 3 4 1 5 1 Brown 2 White 3 Blue 4 Black 5 Gray CSRB M1253 28M1253 28M1253 28 Trunk 1 m female Branches 1 m male 44 Typ 2X M...

Page 95: ...Threaded M12 Euro Style Cordsets Single Ended Model Length Style Dimensions Pinout Female MQDC1 501 5 0 50 m 1 5 ft Straight 44 Typ 14 5 M12 x 1 2 3 4 1 5 1 Brown 2 White 3 Blue 4 Black 5 Gray MQDC1 5...

Page 96: ...s Hardware Kit Plastic threaded plugs PG 7 4 Nylon gland fittings PG 7 4 Hex nuts PG 7 4 Plug 1 2 inch NPT Nylon gland fitting 1 2 inch NPT 25 BWA HW 003 PTFE Tape 1 4 inches wide 600 inches long 4 BW...

Page 97: ...ing Accessories Model No Description List Price BWA HW 016 Antenna Feedthrough Stainless Steel 1 2 NPT 62 BWA HW 017 Antenna Feedthrough Stainless Steel 3 4 NPT 66 BWA HW 012 DX99 Antenna Extension Pa...

Page 98: ...the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful...

Page 99: ...n a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try...

Page 100: ...erence to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures R...

Page 101: ...x Germany x Greece x Guatemala x x Hungary x Iceland x India x Ireland x Israel x Italy x Korea Republic of South x Latvia x Liechtenstein x Lithuania x Luxembourg x Malta x Mexico x x x Netherlands...

Page 102: ...tements 900 MHz This device has been designed to operate with the antennas listed on Banner Engineering s website and having a maximum gain of 9 dBm Antennas not included in this list or having a gain...

Page 103: ...or at the discretion of Banner Engineering Corp replacement IN NO EVENT SHALL BANNER ENGINEERING CORP BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS EXPENSES LOSSES LOSS OF PROF...

Page 104: ...Engineering Shanghai Rep Office Xinlian Scientific Research Building Level 12 Building 2 1535 Hongmei Road Shanghai 200233 China Phone 86 212 422 6888 Website www bannerengineering com cn Email senso...

Page 105: ...3 26 link time out 79 M mechanical stress 22 Modbus communication parameters 42 43 Modbus time out error code 78 N network ID 40 no LCD 78 null 46 48 O offset 46 48 outdoor installations 21 overvoltag...

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