Banner Sure Cross Performance DX83A Instruction Manual Download Page 1

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Sure Cross

Performance DX80

Wireless I/O Networks

Instruction Manual

Original Instructions

132607 Rev. K

7 December 2016

132607

Summary of Contents for Sure Cross Performance DX83A

Page 2: ...sults 18 3 7 3 Site Survey Troubleshooting 19 3 7 4 Conduct a Site Survey Using Modbus Commands 19 4 Installing Your Sure Cross Radios 21 4 1 Mounting SureCross Devices Outdoors 21 4 1 1 Watertight Glands and NPT Ports 21 4 2 Other Installation Requirements 22 4 3 Installation Quick Tips 22 4 3 1 Create a Clear Communication Path 22 4 3 2 Increase the Height of the Antennas 22 4 3 3 Collocated Rad...

Page 3: ...a Radios with DX85 Modbus RTU Remote I O Devices 58 6 4 3 Data Radios with a Gateway as the Modbus Master 59 7 Sensor Connections 60 7 1 Discrete Inputs 60 7 1 1 Discrete Inputs Sourcing 60 7 1 2 Discrete Inputs Sinking 60 7 1 3 Discrete Inputs MINI BEAM 61 7 2 Discrete Outputs 61 7 2 1 Discrete Outputs 61 7 3 Analog Inputs 61 7 3 1 Analog Inputs Powered using SureCross Device Terminals 61 7 3 2 A...

Page 4: ...11 2 7 Antenna Cables RP SMA to N Type 85 11 2 8 Antenna Cables N Type 86 11 2 9 Surge Suppressors 86 11 3 Power Supplies 86 11 3 1 DC Power Supplies 86 11 3 2 FlexPower Supplies and Replacement Batteries 87 11 4 Relays 88 11 5 Brackets and Mounting Options 88 11 6 Other Accessories 90 11 6 1 Other Accessories 90 11 6 2 DX85 Modbus RTU Remote I O Devices 90 11 6 3 Sensors 91 11 6 4 Lights 92 11 6 ...

Page 5: ...e Gateway Nodes are available in a wide variety of power or input output options 1 2 Sure Cross Performance GatewayPro The Sure Cross Performance GatewayPro combines the function of a Sure Cross Performance Gateway with the ability to interface to Ethernet using Modbus TCP or EtherNet IP protocols There are two basic models of the GatewayPro DX80P T6 The T6 model acts as a protocol converter only ...

Page 6: ... to the Modbus network Host controlled DX80 wireless systems are configured using an Ethernet network connection and a Web page browser An Ethernet connection can be established from a DX80 GatewayPro or a DX83 Ethernet Bridge serially connected to the DX80 Gateway 1 5 What is FlexPower Banner s FlexPower technology supplies a true wireless solution by allowing the device to operate using either 1...

Page 7: ... software runs on any computer with the Windows Vista Windows 7 Windows 8 or Windows 10 operating system Use a USB to RS 485 adapter cable to connect a standalone DX80 Gateway to the computer For DXM Controllers with an internal DX80 radio connect a computer to the DXM Controller using a USB or Ethernet connection Download the most recent revisions of the UCT software from Banner Engineering s web...

Page 8: ...wake integrated battery models from the hibernation mode they ship in 4 Push button 2 Double click to select a menu and to enter manual scrolling mode Double click to move up one level at a time 5 LED 1 and 2 Provide real time feedback to the user regarding RF link status serial communications activity and the error state 6 LCD Display Six character display provides run mode user information and s...

Page 9: ... Double click to select a menu and to enter manual scrolling mode Double click to move up one level at a time 5 LED 1 and 2 Provide real time feedback to the user regarding RF link status serial communications activity and the error state 6 LCD Display Six character display provides run mode user information and shows enabled I O point status This display allows the user to conduct a Site Survey R...

Page 10: ...ed by 3 6 to 5 5 V dc Refer to Specifications to verify the power requirements of your device For FlexPower devices do not apply more than 5 5 V to the gray wire 5 pin M12 Euro style male Pin Wire Color Powered by 10 to 30 V dc Powered by Battery or Battery Pack 1 4 5 3 2 1 Brown 10 to 30 V dc 2 White 3 Blue dc common GND dc common GND 4 Black 5 Gray 3 6 to 5 5 V dc 2 5 3 DX80 C Wiring Wiring powe...

Page 11: ...g hole dimensions 2 6 1 Gateways and Nodes 65 0 2 56 65 0 2 56 80 3 3 16 80 8 3 18 60 2 36 120 4 72 127 5 19 0 75 30 65 1 21 22 2 0 875 7 9 0 31 7 65 0 30 14 67 0 578 DX80 C Gateways and Nodes 7 9 0 31 80 8 3 18 65 0 2 56 80 3 3 16 65 0 2 56 7 65 0 30 60 2 36 45 7 1 8 101 6 4 Sure Cross Performance DX80 Wireless I O Networks www bannerengineering com Tel 763 544 3164 11 ...

Page 12: ...5 9 mm 2 20 2X Dia 8 3 mm 0 33 2 6 2 GatewayPro 65 0 2 56 65 0 2 56 80 3 3 16 80 8 3 18 136 5 35 7 9 0 31 7 65 0 30 60 2 36 14 67 0 578 2 6 3 DX83 Ethernet Bridge 65 0 2 56 7 9 0 31 80 3 3 16 65 0 2 56 7 65 0 30 80 8 3 18 136 5 35 60 0 2 36 14 67 0 578 Sure Cross Performance DX80 Wireless I O Networks 12 www bannerengineering com Tel 763 544 3164 ...

Page 13: ... 0 13 167 4 mm 6 59 75 3 mm 2 96 2X 12 14 NPSM 20 1 mm 0 79 87 6 mm 3 45 13 7 mm 0 54 36 2 mm 1 42 148 1 mm 5 83 55 9 mm 2 20 2X Dia 8 3 mm 0 33 Sure Cross Performance DX80 Wireless I O Networks www bannerengineering com Tel 763 544 3164 13 ...

Page 14: ...dressing mode allows you to use up to 47 Nodes with a single Gateway Without extended addressing only 15 Nodes can communicate with a single Gateway The extended address code in the Gateway defaults to a code derived from its serial number although the code can be customized using the manual binding procedure Binding DX80 devices locks Nodes to a specific Gateway by teaching the Nodes the Gateway ...

Page 15: ...o apply power to a FlexPower Node with an integrated battery install the battery into the housing The Node starts in RUN mode displays the current network ID then identifies itself as a Node and lists its device ID 3 4 Bind Radios to Form Networks Binding Nodes to a Gateway ensures the Nodes only exchange data with the Gateway they are bound to For a more detailed definition of binding mode refer ...

Page 16: ...hen the left dial is at 3 Positions A through F are invalid network ID numbers When installing special kits with pre mapped I O indicated by device model numbers beginning in DX80K return the rotary dials to their original positions after binding If the rotary dials are not returned to their original positions the I O mapping will not work 3 5 LED Behavior for the Gateways Verify all devices are c...

Page 17: ... across the menu levels until reaching the Site Survey SITE menu 4 Single click button 2 to enter the Site Survey menu 5 Single click button 2 to begin conducting a Site Survey with the Node selected in step 2 The Gateway analyzes the quality of the signal from the selected Node by counting the number of data packets it receives from the Node 6 Examine reception readings M R Y G of the Gateway at ...

Page 18: ...ackets received at a strong signal strength A strong signal strength is greater than 90 dBm at the receiver Yellow Packets received at a good signal strength A good signal is between 90 and 100 dBm at the receiver Red Packets received at a weak signal strength A weak signal is less than 100 dBm at the receiver Missed Packets not received on the first transmission and requiring a retry Judging if t...

Page 19: ...her position Use a higher gain antenna Decrease the distance between devices or Use data radios to extend the position of the Gateway relative to the host system 3 7 4 Conduct a Site Survey Using Modbus Commands Use Modbus commands sent from the host system to start a Site Survey To start a Site Survey using a Modbus write holding register command send a control code of 32 0x20 and the Node number...

Page 20: ...umber 0 0x0 3 7 4 Site Survey Data Holding With Site Survey active registers I O 7 and 8 are Site Survey data holding registers that store the accumulated Site Survey results Error collections in holding register 8 are saved when Site Survey runs and restored after Site Survey is disabled Register 15 8 7 0 I O 7 Red Total Missed Total I O 8 Green Total Yellow Total Example Results 15 8 7 0 I O 7 1...

Page 21: ...4 1 1 Watertight Glands and NPT Ports To make glands and plugs watertight use PTFE tape and follow these steps 1 Wrap four to eight passes of polytetrafluoroethylene PTFE tape around the threads as close as possible to the hexagonal body of the gland 2 Manually thread the gland into the housing hole Never apply more than 5 in lbf of torque to the gland or its cable clamp nut 3 Seal any unused PG 7...

Page 22: ...ional regulations 4 2 When Installing Performance or MultiHop 1 Watt Radios Notice This equipment must be professionally installed The output power must be limited through the use of firmware or a hardware attenuator when using high gain antennas such that the 36 dBm EIRP limit is not exceeded 4 3 Installation Quick Tips The following are some quick tips for improving the installation of wireless ...

Page 23: ...of the year Figure 2 During spring and summer leaves may block more of the radio signal 4 4 Basic Remote Antenna Installation A remote antenna system is any antenna system where the antenna is not connected directly to the radio coaxial cable connects the antenna to the radio When installing a remote antenna system always include a lightning arrestor or coaxial surge suppressor in the system Remot...

Page 24: ...the rubber splicing tape one inch away from the connection and continue wrapping until you are one inch past the other end of the connection Each new round of tape should overlap about half the previous round Step 3 Protect the rubber splicing tape from UV damage by tightly wrapping electrical tape on top of the rubber splicing tape The electrical tape should completely cover the rubber splicing t...

Page 25: ... connected to the antenna Use this extension cable to connect the antenna directly to the radio To mount drill a hole in the enclosure and insert the antenna Models Description List Price BWA 9O2 D Antenna Omni 900 MHz 2 dBd Dome RP SMA MALE Box mount 18 inch antenna cable 95 BWA 2O2 D Antenna Omni 2 4 GHz 2 dBd Dome RP SMA MALE Box mount 18 inch antenna cable 95 Sure Cross Performance DX80 Wirele...

Page 26: ...A 9Y6 A 900 MHz 6 5 dBd 6 8 13 inches Outdoor 135 BWA 9Y10 A 10 dBd 6 8 24 inches Outdoor 150 Models Frequency Description List Price BWA 9O6 A 900 MHz 6 dBd Fiberglass Full wave 71 5 inches 355 BWA 2O8 A 2 4 GHz 8 5 dBi Fiberglass 24 inches 200 BWA 2O6 A 6 dBi Fiberglass 16 inches shown 125 BWA 9O6 AS 900 MHz 6 dBi Fiberglass 1 4 Wave 23 6 inches 1 3 inch dia 120 BWA 9O8 AS 8 dBi Fiberglass 3 4 W...

Page 27: ...11 BWC LFNBMN DC Surge Suppressor bulkhead N Type dc Blocking N Type Female N Type Male 120 Use the RP SMA to N Type male cables to connect the radio to the surge suppressor Model Description List Price BWC 1MRSMN05 LMR100 RP SMA to N Type Male 0 5 m 40 BWC 1MRSMN2 LMR100 RP SMA to N Type Male 2 m 50 Sure Cross Performance DX80 Wireless I O Networks www bannerengineering com Tel 763 544 3164 27 ...

Page 28: ... 2 adjust right rotary switch to survey the selected Node Single click Button 2 Double click Button 2 Double click Button 2 NOD XX EC XX CLEAR ERR ERASED ERR DISABL ERROR DISABL IGNORE Next Device Single click Button 1 to advance through menu AUTO DISPLAY LOOP Single click Button 2 Single click Button 2 Single click Button 2 Single click Button 2 Single click Button 2 Single click Button 2 New Err...

Page 29: ...Network ID DINFO RUN FCTRY DVCFG DERR AUTO DISPLAY LOOP AUTO DISPLAY LOOP AUTO DISPLAY LOOP DEV NOD XX NAME NODE XX KIT XXXXX NID XX DEV NOD XX RADIO MICRO V 00 0 A DX80 S N 0x0000 2 LCD MICRO 0x0000 2 PROD DATE 00 00 Single click Button 2 NEW XX Single click Button 2 Single click Button 2 SAVES NEW VALUES NID Network ID Single click Button 2 Double click Btn 2 NEW XX Single click Button 2 Single ...

Page 30: ...F Single click Button 1 0 00 Gateway Node On the Gateway the I O displayed may be the I O of the Gateway or of a selected Node To view the I O of a specific Node set the position of the rotary dials to the Node s address For example to view the I O of Node 12 set the Gateway s left rotary dial to 1 and the right rotary dial to 2 When using extended address mode the network ID NID is not used The N...

Page 31: ...vice name the network ID NID slave ID baud rate and parity When in extended address mode the DINFO menu also displays the maximum Node setting and the extended addressing XADR or binding code used to form the network On the Node the DINFO menu displays the device type including the Node address the device name and the network ID NID When using extended address binding mode the network ID value is ...

Page 32: ...ICRO V 00 0 A DX80 S N 0000 DX80 MODEL 0000 00 PROD DATE 00 00 Single click Button 1 Factory Info FCTRY AUTO DISPLAY LOOP DEV NOD XX RADIO MICRO V 00 0 A DX80 S N 0x0000 2 LCD MICRO 0x0000 2 PROD DATE 00 00 Single click Button 1 DX80 MODEL 0x0000 2 Factory s Gateway Node If you call Banner Engineering for technical support having this information available may help diagnose your particular problem...

Page 33: ...SITE menu displays the device number of the Node the Site Survey was conducted with as well as the missed green yellow and red received packet count The SITE menu is only available on the Gateways To access the SITE menu single click button 1 to scroll across the menu levels until reaching the Site Survey SITE menu See Conducting a Site Survey Using the Menu System on page 17 See Interpreting the ...

Page 34: ...for baud rate are 19200 38400 or 9600 For parity select None Even or Odd Extended Address Binding Code Binding Nodes to a Gateway ensures the Nodes only exchange data with the Gateway they are bound to After a Gateway enters binding mode the Gateway automatically generates and transmits a unique extended addressing XADR or binding code to all Nodes within range that are also in binding mode The ex...

Page 35: ...tton 2 PRIOR NADR XX NEW NADR XX CONFRM NADR XX Single click Button 1 to advance through menu Node 5 1 6 DERR Device Error Menu Use the DERR menu to manage device error messages DERR Single click Button 2 NOD XX EC XX CLEAR ERR ERASED ERR DISABL ERROR DISABL IGNORE Next Device Single click Button 1 to advance through menu Single click Button 2 Single click Button 2 Single click Button 2 Single cli...

Page 36: ... page browser An Ethernet connection can be established from a GatewayPro or from a DX83 Ethernet Bridge serially connected to the Gateway The Ethernet Bridge and GatewayPro each ship with an Ethernet crossover cable One end of the cable is a RJ45 connector and the other end is an industrial Ethernet connector This cable is designed to be connected directly to a computer 5 2 Example Layout 1 When ...

Page 37: ...ased Configuration Screens The configuration Web pages are served from the DX83 Ethernet Bridge or GatewayPro and are accessed using any Internet browser Before accessing the Web based configuration screens configure the browser for a direct connection to the Internet If you are experiencing problems connecting verify the browser is not set to use a proxy server Use a crossover Ethernet cable when...

Page 38: ...e page tabs at the top of the page to select the hierarchical path System Setup Network To change the IP address type in the new IP address and click the Change IP button The IP address change activates when the Ethernet Bridge or GatewayPro reboots cycles power Important Verify the new IP address is correct before cycling power to the device After the IP address is changed you must enter in the n...

Page 39: ...m of 15 Nodes can be used in the wireless network A maximum of 47 Nodes 48 total devices can be used in the wireless network 5 4 1 Manually Choosing an Extended Address Code Gateway Manually choosing the extended address code is useful when replacing components of an existing wireless network To determine the existing extended address code access the DINFO Device Information menu of either the exi...

Page 40: ...ode 9 Single click button 2 to enter the extended address code entry step The LCD shows SET XADR 000000 10 Use the right rotary switch to begin setting the extended address code Digit selection begins with the left most digit After selecting the first digit single click button 1 to advance right to the next digit All six digits must be filled even if it is with leading zeros For example to use 224...

Page 41: ...s stopping at XADR The Gateway s LCD displays XADR 6 Single click button 2 to enter XADR mode When the display reads AUTO single click button 2 again to begin the automatic binding mode The LEDs flash alternately when the Gateway is in binding mode Any Node entering binding mode will bind to this Gateway The Gateway s LCD displays NETWRK BINDNG 7 On the Node remove the top cover 8 Move DIP switch ...

Page 42: ...may first need to configure system level communication parameters on the Gateway The following procedures are necessary to change the Gateway s slave ID baud rate and parity Setting up the Network and Device IDs powering up the devices and conducting the Site Survey for a host connected network is the same as for the non host DX80 or DX80 Performance wireless system All device I O for the network ...

Page 43: ... the available options Stop on the desired setting The options are NONE EVEN ODD The factory default is NONE 3 Single click Gateway push button 2 to save the new setting 4 If using a network ID NID adjust both rotary switches back to the NID value To avoid losing the network connection between the Gateway and Nodes reset the rotary switches back to their appropriate values before leaving the DVCFG...

Page 44: ...f the Gateway and Node have successfully exchanged N number of good polling messages The N number is the re link count or the number of messages required to re establish a radio link When the Node s Gateway Link Failure flag is set and the Gateway determines a timeout condition exists for a Node any outputs linked from the failing Node are set to the user defined default state Each Node has a Gate...

Page 45: ... values range from 32768 to 32767 and allow for the measurement of negative values Signed values are typically used for measuring temperatures Signed values are stored as two s complement values Unsigned values range from 0 to 65535 and are used to measure values that do not go below zero such as 4 to 20 mA distance or a counter 5 9 1 Input Units Units Description Definition 0 Raw Displays the raw...

Page 46: ...ee Celsius conversions only Use null to set the start point and span to define the range The null value is the starting temperature to be associated with 4 mA The span is the entire temperature range that is to be associated with 4 to 20 mA For newer firmware models type codes 8 and 9 are treated the same LCD 4 00mA 20 00mA 9 Signed Analog 4 to 20 mA B In older models this units type is for degree...

Page 47: ...indicates a functioning sensor whereas a value below 4 mA indicates an error condition such as a broken wire or loose connection Some Sure Cross devices allow you to configure the analog inputs and outputs to use either 0 to 20 mA or 4 to 20 mA Signed Numbers Temperature values are stored in Modbus registers as two s complement signed numbers Using two s complement allows negative numbers to be st...

Page 48: ...ue Null 5 20 15 Offset 4 Output 0 22857 15 4 7 42 mA Example Distance Map Map a distance input from a Node to a 0 to 10 V output The starting distance is 200 mm and the last distance will be 2000 mm 4 mA 200 mm and 20 mA 2000 mm This defines the null as 200 and the span as 1800 With an input distance reading of 1560 mm the output value will be Output Fullscale Span InValue Null Offset Fullscale Sp...

Page 49: ...Address for all devices re install the rotary dial access covers referring to the Installation section for IP67 instructions A successful radio link is identified by a blinking green LED 1 on each Node 5 10 4 Setting Up Channel Search Mode A Gateway runs Channel Search Mode on power up or when the Gateway s Network ID is changed Before beginning apply power to the Gateway After Channel Search Mode...

Page 50: ...annel Search Mode runs LED 1 is solid red and LED 2 ﬂashes yellow The device tests Network ID 2 for availability and counts down from one minute zero seconds The selected Network ID is available for use LED 1 is solid red LED 2 is solid yellow START CHANNL SEARCH MODE SEARCH NID 2 1M 0S Is the NID in use No Yes NID OK RUN CUR 2 NEW 2 Select new NID Single click button 2 IGNORE Double click button ...

Page 51: ...Ethernet Bridge DX80 Gateway 900 MHz DX80DR9M H MultiHop Radio 6 1 Stand Alone Systems 6 1 1 Mapped Pairs DX70 In this system a DX70 pair is used to map I O in a simple one to one configuration Inputs on one DX70 are mapped to the outputs of the other device DX70 kits are configured at the factory and require no additional configuration by the user Item Model No Description 1 DX70G DX70 Gateway 2 ...

Page 52: ...o map inputs and outputs between Nodes and Gateways 1 2 2 2 Item Model No Description 1 DX80G DX80 or DX80 Performance Gateway 2 DX80N DX80 or DX80 Performance Node 81398 User Configuration Tool free to download from the Wireless Products section of Banner Engineering s website BWA HW 006 RS 485 to USB adapter cable not shown Sure Cross Performance DX80 Wireless I O Networks 52 www bannerengineeri...

Page 53: ...l I O points to the network through hard wired fieldbus connections on the Gateway side Fieldbus Connection Modbus Slave 2 Modbus Slave 3 2 2 1 Gateway as Modbus Master Slave ID 1 3 Wireless Network Item Model No Description 1 DX80G DX80 or DX80 Performance Gateway 2 DX85M DX85 Modbus RTU Remote I O 3 DX80N DX80 or DX80 Performance Nodes or FlexPower Nodes 81398 User Configuration Tool free to dow...

Page 54: ... a Modbus slave In this configuration the wireless network collects I O data and sends it back to a Modbus host system 1 Wireless Network Host System Modbus Master 2 Modbus Slave Item Model No Description 1 DX80G DX80 or DX80 Performance Gateway 2 CSRB M1250M125 47M125 73 Cable RS 485 quick disconnect 5 pin Euro male trunk female branches black MQDC1 5 Cable RS 485 quick disconnect 5 pin Euro fema...

Page 55: ...X85 connected as shown below are Modbus slave devices to the host system Purpose This wireless network also collects I O data and sends it back to a Modbus host system but adds local wired I O points Fieldbus Connection Modbus Slave 2 Modbus Slave 3 2 2 1 Modbus Slave 1 Wireless Network Host System Modbus Master Item Model No Description 1 DX80G DX80 or DX80 Performance Gateway 2 DX85M DX85 Modbus...

Page 56: ...vices to the host system Purpose This wireless network collects I O data and sends it back to a Modbus host system but adds local wired I O points and expands the network using a fieldbus connection Fieldbus Connection Modbus Slave 4 Modbus Slave 5 2 2 1 Modbus Slave 1 Wireless Network Host System Modbus Master 4 1 Modbus Slave 3 Wireless Network 4 Modbus Slave 6 1 Modbus Slave 2 Wireless Network ...

Page 57: ...nfiguration Web pages 1 Wireless Network Host System 2 3 1 Wireless Network 3 1 Host System 5 4 3 Wireless Network Item Model No Description 1 DX80P 6S DX80 or DX80 Performance GatewayPro Protocol converter or Advanced Config models 2 BWA EX2M Ethernet Cable M12 Industrial RJ45 Crossover 2 m using Modbus TCP or EtherNet IP 3 DX80N DX80 or DX80 Performance Nodes or FlexPower Nodes 4 BWA E2M Etherne...

Page 58: ... Modbus master device 4 Modbus slave device 6 4 2 Data Radios with DX85 Modbus RTU Remote I O Devices In this example network DX85 Extended Remote I O devices are wired to the data radios and act as Modbus master or slave devices The data radios extend the range of the Modbus network 1 3 1 3 2 4 1 Fieldbus connection 2 DX85 as Modbus master 3 Data radio 4 DX85 as Modbus slave Sure Cross Performanc...

Page 59: ...f the Modbus network 5 3 5 3 2 1 4 Item Model No Description 1 DX80G DX80 or DX80 Performance Gateway configured as a Modbus master for this example 2 DX85M DX85 Modbus RTU Remote I O configured as a Modbus slave for this example 3 DX80DR M H MultiHop Data Radio 4 DX80N DX80 or DX80 Performance Nodes or FlexPower Nodes 5 Fieldbus connection Sure Cross Performance DX80 Wireless I O Networks www ban...

Page 60: ...er sources do not have to be the same 7 1 1 Discrete Inputs Sourcing Two Wire Sensors Three Wire Sensors Discrete IN PWR 10 30V dc Discrete IN GND dc common PWR 10 30V dc Wiring diagram for a sourcing PNP two wire sensor powered using the SureCross device terminal block The sensor s power source might need to be the same as the SureCross device power source Wiring diagram for a sourcing PNP three ...

Page 61: ... as the SureCross device power source 7 3 Analog Inputs Analog Sensors For analog sensors the ground dc common of the sensor should be connected to the ground of the DX80 device For best results Banner recommends that the power source for the sensor and DX80 device is the same 7 3 1 Analog Inputs Powered using SureCross Device Terminals Two Wire Sensors Three Wire Sensors Analog IN PWR 10 30V dc G...

Page 62: ... ratings for analog inputs Only connect sensor outputs to analog inputs Two Wire Sensors Three Wire Sensors Analog IN GND dc common external power sensor Analog IN GND external power dc common sensor Two wire analog sensor using a FlexPower Node but the sensor is powered externally not from the SureCross device Three wire analog sensor using a FlexPower Node but the sensor is powered externally no...

Page 63: ... dc sensor AOx GND dc common external power sensor Three wire analog output device powered by the SureCross device Three wire analog output device powered externally not from the SureCross device 7 4 2 Analog Outputs Drive Motor Controllers AI Referenced to Ground AI Not Referenced to Ground drive motor controller AOx GND AI AI Drive motor controllers AOx GND AI AI When the AI can be referenced to...

Page 64: ...y supply module DX81P6 a 6 pack of lithium batteries DX81H a single battery supply module designed specifically to power the DX99 Intrinsically Safe devices with polycarbonate housings and BWA SOLAR 001 a solar power assembly that includes the solar panel rechargeable batteries and solar power controller DX81 Single battery supply module DX81H Single battery supply module designed specifically to ...

Page 65: ...en used with a FlexPower Node and sensors the FlexPower Solar Assembly supplies enough power to run most sensors at higher sample and report rates than a single battery can reasonably support The solar panel recharges the battery pack that powers the devices Figure 4 FlexPower Solar Assembly 8 3 Battery Life Calculations 8 3 1 Analog Configuration The battery life calculations in years for some an...

Page 66: ... a warm up time of 500 milliseconds and a sample and report rate of 15 minutes should have a battery life of 4 45 years All battery life calculations are approximations based on a strong radio signal Weaker radio connections and missed packets will decrease the battery life 8 3 2 Discrete Configuration The battery life calculations in years for some discrete sensors are shown in the table below Ta...

Page 67: ... case as far as battery use because we are assuming for each sample of the sensor s output a change in state has occurred e g target present to target absent or vice versa sending a radio message from Node to Gateway No messaging occurs unless there is a change to report Actual battery life depends on how many state changes actually occur All battery life calculations are approximations based on a...

Page 68: ...ded in our list use the configuration and cable shown Banner cable BWA HW 010 to measure the current draw of your system 1 Connect the cable to the FlexPower Node and the battery supply module as shown below The cable s male end plugs into the FlexPower Node and the female end plugs into the battery module 2 Connect an averaging Fluke meter to the leads Set the meter to read in amps not milliamps ...

Page 69: ...he solar powered assembly to power data radios FlexPower Gateways or FlexPower Nodes connected to sensors that require more power than a single battery unit can supply 1 2 5 Powering a data radio or data radio repeater with a solar panel allows for the expansion of the wireless network to locations with no reliable power source Sure Cross Performance DX80 Wireless I O Networks www bannerengineerin...

Page 70: ...hes 8 DX80G M2S P Performance FlexPower Gateway Serial RS 485 Interface No I O 8 4 Battery Backup Feature The FlexPower Solar Supply can be ORed with the DX81P6 Battery Supply Module using the CSRB M1253 28M1253 28M1253 28 splitter cable When the solar panel temporarily disconnects the load because of a lack of sunlight the DX81P6 Battery Supply Module supports the system and powers the load This ...

Page 71: ...sor Operation A single FlexPower Solar Assembly can supply any continuously powered 4 to 20 mA two wire transmitter at 13 V and power the DX80 FlexPower Node for continuous sensor operation This application requires at least 1 7 hours of sun per day and the battery provides about 10 days of autonomy with a full transmitter signal of 20 mA Marginal solar situations can be supplemented with a DX81P6...

Page 72: ...s 2 DX80N DX80 or DX80 Performance FlexPower Node or 10 to 30 V dc Node 3 DX80G M2S P Performance FlexPower Gateway No I O 4 DX80DR M H MultiHop Data Radio 900 MHz or 2 4 GHz 5 CSRB M1250M125 47M125 73 Cable RS 485 quick disconnect 5 pin Euro male trunk female branches black Sure Cross Performance DX80 Wireless I O Networks 72 www bannerengineering com Tel 763 544 3164 ...

Page 73: ...y Replacement 9 3 1 Replacing the Battery When the FlexPower Supply Module is installed outdoors or in a high humidity environment apply dielectric grease to the battery terminals to prevent moisture and corrosion buildup To replace the lithium D cell battery in the FlexPower Supply Module follow these steps 1 Unplug the battery module from the SureCross device it powers 2 Remove the four screws m...

Page 74: ...hin the case The negative end is toward the spring Caution There is a risk of explosion if the battery is replaced incorrectly 5 After replacing the battery allow up to 60 seconds for the device to power up 6 Properly dispose of your used battery according to local regulations by taking it to a hazardous waste collection site an e waste disposal center or other facility qualified to accept lithium...

Page 75: ...el number BWA BATT 001 For pricing and availability contact Banner Engineering WARNING Do not replace battery when an explosive dust atmosphere may be present The replacement battery MUST be a Banner approved battery model number BWA BATT 001 Use of a different battery will VOID the intrinsic safety rating of this device and may result in an explosion When replacing the battery the negative end of...

Page 76: ...bbon cable has been unplugged from the radio board verify the ribbon cable is fully seated and that it has been plugged into all pins It is possible to accidentally plug in the ribbon cable and miss the top row of pins shown When the ribbon cable is plugged in incorrectly the radio may partially power up but it will not be able to communicate to any sensors nor will it communicate with the wireles...

Page 77: ...nsult the factory for options 3 Use a qualified antenna on both the Gateway and Node devices 4 After any system parameter change cycle the power to re synchronize all devices 5 When a Node loses synchronization it is programmed to attempt re synchronization for five seconds then sleep for fifteen seconds Synchronizing may require up to twenty seconds 6 Re cycle power on the Gateway and Node device...

Page 78: ...up 10 3 1 Modbus Message Codes for Register 8 Register I O 8 is reserved for device messages or Site Survey data when in Site Survey mode Conditions are detected as they occur and are reported to the Gateway After the message is sent to the Gateway the Node does not resend the message until the condition changes or there is a higher priority message The higher the message code the higher the prior...

Page 79: ...s wireless devices employ a deterministic link time out method to address radio link interruption or failure When a specific Node Gateway radio link fails all pertinent wired outputs are de energized until the link is recovered see component datasheet for more information Through this process users of Banner wireless networks can be assured that disruptions in the communications link result in pre...

Page 80: ...ormal OUT 1 Normal OUT 2 Normal OUT 1 Normal OUT 2 Normal OUT 3 Normal OUT 4 Normal Figure 6 Radio link between the Gateway and Node 1 has recovered Sure Cross Performance DX80 Wireless I O Networks 80 www bannerengineering com Tel 763 544 3164 ...

Page 81: ...s With Opaque Covers Models Description List Price BWA AH664 Enclosure Polycarbonate with Opaque Cover 6 6 4 93 BWA AH864 Enclosure Polycarbonate with Opaque Cover 8 6 4 98 BWA AH1084 Enclosure Polycarbonate with Opaque Cover 10 8 4 120 BWA AH12106 Enclosure Polycarbonate with Opaque Cover 12 10 6 166 BWA AH14126 Enclosure Polycarbonate with Opaque Cover 14 12 6 195 BWA AH16148 Enclosure Polycarbo...

Page 82: ...ription List Price BWA AH6DR DIN Rail Kit 6 Includes 2 Trilobular Self Threading Screws and DIN Rail 12 BWA AH8DR DIN Rail Kit 8 Includes 2 Trilobular Self Threading Screws and DIN Rail 14 BWA AH10DR DIN Rail Kit 10 Includes 2 Trilobular Self Threading Screws and DIN Rail 16 BWA AH12DR DIN Rail Kit 12 Includes 2 Trilobular Self Threading Screws and DIN Rail 18 BWA AH14DR DIN Rail Kit 14 Includes 2...

Page 83: ...n needs There are three basic antenna solutions Use the supplied rubber duck antenna inside the enclosure DX80 products come with a 2 dBi rubber duck antenna Often simply attaching the supplied antenna to the radio provides enough radio range to meet your needs Mount a dome antenna to the enclosure The D antennas can be mounted directly on the enclosure Use an N type pole mounted antenna with surg...

Page 84: ... 12 ft cable RP SMA Male 80 11 2 4 Antennas Fiberglass N Type The following fiberglass antennas are typically used outdoors Omni Directional Fiberglass Antennas with N Type Female Connections Models Frequency Description List Price BWA 9O6 A 900 MHz 6 dBd Fiberglass Full wave 71 5 inches 355 BWA 2O8 A 2 4 GHz 8 5 dBi Fiberglass 24 inches 200 BWA 2O6 A 6 dBi Fiberglass 16 inches shown 125 BWA 9O6 A...

Page 85: ... 31 BWC 1MRSFRSB2 RG58 RP SMA Male to RP SMA Female Bulkhead 2 m 33 BWC 1MRSFRSB4 RG58 RP SMA Male to RP SMA Female Bulkhead 4 m 36 Models Description List Price BWC 2MRSFRS3 LMR200 RP SMA Male to RP SMA Female 3 m 50 BWC 2MRSFRS6 LMR200 RP SMA Male to RP SMA Female 6 m 60 BWC 2MRSFRS9 LMR200 RP SMA Male to RP SMA Female 9 m 70 BWC 2MRSFRS12 LMR200 RP SMA Male to RP SMA Female 12 m 80 11 2 7 Anten...

Page 86: ...radio Remote antenna configurations installed without a surge suppressor invalidate the manufacturer s warranty Model Description Connection List Price BWC LMRSFRPB Surge Suppressor Bulkhead RP SMA Type RP SMA to RP SMA 111 BWC LFNBMN DC Surge Suppressor bulkhead N Type dc Blocking N Type Female N Type Male 120 11 3 Power Supplies 11 3 1 DC Power Supplies Models Description List Price PS24W DC Pow...

Page 87: ...R PANEL 3W Solar Panel 12 V 3 W Multicrystalline 188 195 15 Wall Pole clamp style mounting bracket included 60 BWA SOLAR PANEL 5W Solar Panel 12 V 5 W Multicrystalline 270 222 17 Wall Pole clamp style mounting bracket included 75 BWA SOLAR PANEL 20W Solar Panel 12 V 20 W Multicrystalline 573 357 30 L style mounting bracket included 165 BWA SOLAR CNTRL 12V Solar Controller 6 A Load Current 12 V Sys...

Page 88: ...nly replacement part 13 11 5 Brackets and Mounting Options BWA HW 001 Mounting Hardware Kit List Price Screw M5 0 8 x 25 mm SS 4 Screw M5 0 8 x 16 mm SS 4 Hex nut M5 0 8 mm SS 4 Bolt 8 32 x 3 4 SS 4 4 Brackets List Price SMBDX80DIN Black reinforced thermoplastic Bracket for mounting on a 35 mm DIN rail 89 89 14 DIN 35 35 mm DIN Rail Model Length DIN 35 70 70 DIN 35 105 105 DIN 35 140 140 L 70 105 ...

Page 89: ...spacing A 26 0 A to B 13 0 Hole size A 26 8 7 0 B ø 6 5 C ø 19 0 12 BWA BK 001 Includes magnetic mounting bracket SMB42FLM12 and 2 mounting screws 42 42 50 BWA BK 002 Includes SMB42FL stainless steel bracket 1 4 28 screw mount and 1 piece of 3M thermally conductive adhesive transfer tape 42 58 25 BWA BK 004 Mounts both the K50U Ultrasonic sensor and a Wireless Q45U Node or DX80 Node 81 54 181 Ø30 ...

Page 90: ...a 2 meter integral cable 11 6 2 DX85 Modbus RTU Remote I O Devices These remote I O devices have a Modbus interface and are used to expand the I O of the Gateway or the Modbus host DX85 IP67 Housing Model DX85 C IP20 Housing Model Models Description List Price DX85M6P6 DX85 Modbus RTU Remote I O 6 Discrete IN 6 Discrete OUT 475 DX85M4P4M2M2 DX85 Modbus RTU Remote I O 4 Discrete IN 4 Discrete OUT 2...

Page 91: ...sor RS 485 Modbus interface 125 K50UX2RA U GAGE K50U Ultrasonic RS 485 Modbus interface 195214 Other Sensors Models Description List Price BWA THERMISTOR 001 NTC Thermistor 2 2 KOhms 0 2 C blue bead For models DX80N9X2S2N2T C DX99N9X2S2N0T4X0A0 and DX99N9X1S2N0T4X0D0 9 BWA THERMISTOR 002 NTC Thermistor 10 KOhms 0 2 C black bead For Performance models P1 C E and MultiHop models M H1 C E 2 pack 12 B...

Page 92: ...ic Receiver QS30 Max Range 100 feet 10x excess gain at 50 feet 1 wire serial interface 91 QM42VT1 Vibration and Temperature Sensor with 1 wire serial interface 186209 195 K50UX1RA U GAGE Ultrasonic Sensor with 1 wire serial interface 191599 Replacement Filters Replacement Filters Description FTH FIL 001 Aluminum grill filter cap factory default ships with M12FT Q sensors FTH FIL 002 Stainless stee...

Page 93: ...50F with Push Button Contact integral 8 pin M12 Euro style QD 137302 11 6 5 Cables Ethernet Cables Use a crossover cable to connect the GatewayPro or DX83 Ethernet Bridge to a host system without using an Ethernet switchbox or hub When using a switchbox or hub use a straight cable RSCD RJ45 Ethernet to 4 Pin M12 Euro Style Cordsets Model Length Style Dimensions Pinout BWA E2M 2 m 6 6 ft Straight R...

Page 94: ...0 m male Branches 0 14 m and 0 22 m female Straight Male 1 4 5 3 2 Female 2 3 4 1 5 1 Brown 2 White 3 Blue 4 Black 5 Gray CSRB M1253 28M1253 28M1253 28 Trunk 1 m female Branches 1 m male 44 Typ 2X M12 x 1 20 0 5 0 2X ø 5 5 ø 4 0 M12 x 1 16 7 Use the following 4 pin splitter cables to split power between two 10 to 30 V dc powered devices such as a data radio and Gateway or between a DX85 and Gatewa...

Page 95: ...hreaded M12 Euro Style Cordsets Single Ended Model Length Style Dimensions Pinout Female MQDC1 501 5 0 50 m 1 5 ft Straight 44 Typ ø 14 5 M12 x 1 2 3 4 1 5 1 Brown 2 White 3 Blue 4 Black 5 Gray MQDC1 506 1 83 m 6 ft MQDC1 515 4 57 m 15 ft MQDC1 530 9 14 m 30 ft MQDC1 506RA 1 83 m 6 ft Right Angle 32 Typ 1 26 30 Typ 1 18 ø 14 5 0 57 M12 x 1 MQDC1 515RA 4 57 m 15 ft MQDC1 530RA 9 14 m 30 ft Models D...

Page 96: ...cess Hardware Kit Plastic threaded plugs PG 7 4 Nylon gland fittings PG 7 4 Hex nuts PG 7 4 Plug 1 2 inch NPT Nylon gland fitting 1 2 inch NPT 25 BWA HW 003 PTFE Tape 1 4 inches wide 600 inches long 4 BWA HW 004 Replacement Seals O ring rotary access cover PG21 2 O ring body gasket 2 Access cover rotary dials clear plastic 2 5 BWA HW 009 Solar assembly hardware pack includes brackets bolts and set...

Page 97: ...sing Accessories Model No Description List Price BWA HW 016 Antenna Feedthrough Stainless Steel 1 2 NPT 62 BWA HW 017 Antenna Feedthrough Stainless Steel 3 4 NPT 66 BWA HW 012 DX99 Antenna Extension Pack M4 0 7 20 black steel pan head screw flexible antenna cable 12 SMA male to SMA female 42 BWA HW 037 Clear plastic retaining ring for DX99 metal housings 10 pack 20 BWA AXFS0130 AXF Explosion Proof...

Page 98: ... the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following me...

Page 99: ...in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiving module Connect the equipme...

Page 100: ...ference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiving module Connect the equipment into an outlet on a circuit different from that to which the receivi...

Page 101: ...e x Germany x Greece x Guatemala x x Hungary x Iceland x India x Ireland x Israel x Italy x Korea Republic of South x Latvia x Liechtenstein x Lithuania x Luxembourg x Malta x Mexico x x x Netherlands x New Zealand x Norway x Oman Sultanate of x Pakistan x Panama x x Poland x Portugal x Romania x Saudi Arabia Kingdom of x Singapore x Slovakia x Slovenia x Sure Cross Performance DX80 Wireless I O N...

Page 102: ...tatements 900 MHz This device has been designed to operate with the antennas listed on Banner Engineering s website and having a maximum gain of 9 dBm Antennas not included in this list or having a gain greater that 9 dBm are strictly prohibited for use with this device The required antenna impedance is 50 ohms To reduce potential radio interference to other users the antenna type and its gain sho...

Page 103: ... or at the discretion of Banner Engineering Corp replacement IN NO EVENT SHALL BANNER ENGINEERING CORP BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS EXPENSES LOSSES LOSS OF PROFITS OR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY STATUTE TORT STRICT LIA...

Page 104: ...ner Engineering Shanghai Rep Office Xinlian Scientific Research Building Level 12 Building 2 1535 Hongmei Road Shanghai 200233 China Phone 86 212 422 6888 Website www bannerengineering com cn Email sensors bannerengineering com cn Japan Address Banner Engineering Japan Cent Urban Building 305 3 23 15 Nishi Nakajima Yodogawa Ku Osaka 532 0011 Japan Phone 81 0 6 6309 0411 Website www bannerengineeri...

Page 105: ...23 26 link time out 79 M mechanical stress 22 Modbus communication parameters 42 43 Modbus time out error code 78 N network ID 40 no LCD 78 null 46 48 O offset 46 48 outdoor installations 21 overvoltage transients 22 P parity 43 polling 79 power 10 to 30V dc 64 battery pack 6 64 65 FlexPower 6 64 65 solar 65 switch 64 R radio link failure 79 radio time out 78 79 RF device time out 78 S seasonal ch...

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Banner Sure Cross Performance DX83A, Instruction Manual

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