background image

E-Stop Safety Module 

– Models ES-GA-5A and ES-HA-5A

Specifications

Supply Protection Circuitry

Dimensions

See Figure 5.

Protected against transient voltages and reverse polarity

Output Configuration

Outputs (K1 & K2): four redundant (i.e. total of eight) safety relay (forced-guided) contacts – AgNi, gold flashed
Contact ratings:

Maximum voltage: 

250V ac or 250V dc

Maximum current: 

5 A ac or dc (resistive of load)

Minimum current: 

30 mA @ 24V dc

Maximum power: 

1250VA, 200W

Mechanical life: 

50,000,000 operations

Electrical life: 

100,000 at full resistive load

NOTE: Transient suppression is recommended when switching inductive loads.  Install suppressors

across load. Never install suppressors across output contacts (see Warning, page 6).

Auxiliary Monitor Output (K3):

One non-safety relay contact monitors state of outputs - open when both K1 and K2 are energized;
closed when either K1 or K2 are deenergized

Maximum switching voltage:

125V ac or V dc

Maximum switching current:

500 mA (resistive load)

Solid-state Monitor Outputs:

Two non-safety solid-state dc relays - 
Output at Y32 monitors state of outputs - contacts (output high) when both K1 and K2 are energized
Output at Y35 conducts (output high) when internal power supply is ok
Output circuits require application of +24V dc +/-15% at terminal Y31; dc common at Y30

Maximum switching current:

20 mA at 24V dc

Both outputs are protected against short circuits

Output Response Time

2-Channel applications:

30 milliseconds maximum

1-Channel applications:

70 milliseconds maximum

Status Indicators

3 green LED indicators:

Power ON
K1 energized
K2 energized

1 red LED indicator responds to fault of internal power supply, ground fault, or cross-short of input channels

Input Requirements

Emergency stop switch must have two normally closed contacts each capable of switching
30 to 100 mA @ 12 to 18V dc (in 2-channel operation).
Reset switch must have one normally open contact capable of switching 40 to 100 mA @ 12 to 18V dc.

Housing

Polycarbonate. Rated NEMA 1; IEC IP20

Mounting

Mounts to standard 35 mm DIN rail track. Safety Module must be installed inside an enclosure rated NEMA 3 
(IEC IP54), or better.

Vibration Resistance

10 to 55Hz @ 0.35 mm displacement per IEC 68-2-6

Operating Conditions

Temperature: 

0° to +50°C (+32° to 122°F)

Maximum Relative Humidity:

90% @ +50°C (non-condensing)

Supply Voltage and Current

A1-A2: 115 ac (model ES-GA-5A) or 230V ac (model ES-HA-5A), +/- 15%; 50/60 Hz
B1-B2: 24V dc, +/-, 10% max. ripple
Power consuption: approx. 4W/7 VA

Minimum OFF-State
Recovery Time

500 ms

Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]

Summary of Contents for ES-GA-5A

Page 1: ... injury or death Monitors one dual channel normally closed emergency stop switch circuit for a contact failure or wiring fault Input monitoring circuit uses a diverse redundant design Four output switching channels for connection to control reliable power interrupt circuits Auto reset or monitored manual reset Auxiliary non safety outputs for status monitoring by process controller one electromech...

Page 2: ...le in any particular application are satisfied Extreme care is urged that all legal requirements have been met and that all installation and maintenance instructions contained in this manual are followed U S Standards Applicable to Use of Emergency Stop Safety Modules ANSI B11 Standards for Machine Tools Safety Requirements for the Construction Care and Use Available from Safety Director AMT The A...

Page 3: ...omes an input to the E Stop Safety Module The Safety Module monitors the condition of both contacts of the E stop switch Use of a 1 channel E stop switch provides no input redundancy and no ability for the Safety Module to monitor for input short circuits One channel E stop switches used with this Safety Module are generally suitable only for Safety Category 2 applications per EN 954 see page 6 NF...

Page 4: ... are closed when the switch is in the armed position Once activated the E stop switch must open its contacts and be returned to the closed contact position only by a deliberate action such as twisting pulling or unlocking The switch should be a positive opening type as described by IEC947 5 1 A mechanical force applied to such a button or switch is transmitted directly to the contacts forcing them...

Page 5: ...d then both be closed to reset the output contacts If not the unit will go into a lockout condition that results in the outputs opening and requiring a reset after the fault has been corrected Mechanical Installation The E Stop Safety Module must be installed inside an enclosure It is not designed for exposed wiring It is the user s responsibility to house the Safety Module in an enclosure with NE...

Page 6: ... and 2 Channel E Stop Applications WARNING If arc suppressors are used they MUST be installed as shown across the actuator coil of the Master Stop Control Elements MSC1 to MSC4 NEVER install suppressors directly across the output contacts of the E Stop Safety Module It is possible for suppressors to fail as a short circuit If installed directly across the output contacts of the Safety Module a sho...

Page 7: ...ither master stop control element fails in the shorted condition the associated monitor contact will remain open Therefore it will not be possible to reset the E Stop Safety Module If no MSC monitor contacts are monitored a jumper must be installed between terminals S31 and S32 see Figure 2 It is the responsibility of the user to ensure that any single failure will not result in a hazardous condit...

Page 8: ...K1 and K2 are closed and vice versa The K3 auxiliary monitor contact is a light duty contact to be used only for control functions that are NOT safety related A typical use is to communicate the status of the safety module output to a programmable logic controller PLC The switching capacity of the K3 auxiliary monitor contact is 125V ac or V dc maximum at 500 mA maximum resistive load Connection t...

Page 9: ...pply power to the Machine Control Elements and perform the Periodic Checkout Procedure NOTE If more than one E stop switch is series connected to one E Stop Safety Module the above checkout procedure must be run individually for EACH switch Periodic Checkout Procedure The functioning of the E stop system must be verified on a regular periodic basis to ensure proper operation see also the machine m...

Page 10: ...internal power supply is ok Output circuits require application of 24V dc 15 at terminal Y31 dc common at Y30 Maximum switching current 20 mA at 24V dc Both outputs are protected against short circuits Output Response Time 2 Channel applications 30 milliseconds maximum 1 Channel applications 70 milliseconds maximum Status Indicators 3 green LED indicators Power ON K1 energized K2 energized 1 red L...

Page 11: ... safety function can not be guaranteed Repairs NOTE Do not attempt any repairs to the ES A 5A Emergency Stop Safety Module It contains no field replaceable components Return the Safety Module to the factory for warranty repair or replacement If it ever becomes necessary to return an E Stop Safety Module to the factory please do the following 1 Contact the Banner Factory Application Engineering Gro...

Page 12: ...connector and wire termination is properly seated Ensure both input channels are open a minimum of 0 5 seconds Power LED ON Fault LED OFF Ch 1 LED ON Ch 2 LED OFF S11 S12 closed S21 S22 open Check wiring Check switch Ensure connector and wire termination is properly seated Ensure both input channels are open a minimum of 0 5 seconds Power LED OFF Fault LED ON Ch 1 LED OFF Ch 2 LED OFF Constant sho...

Reviews: