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banks six-gun, Owner'S Manual

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20

   

96808 v.14 .0

6.

Remove the OBD II interface cable

from the vehicle.

Installing Banks Brake Wire 

Harness

7.

From inside the engine

compartment, locate the factory 

brake pressure sensor connector on 

the brake master cylinder. The brake 

pressure sensor will be the connector 

farthest away from the firewall. See 

Figure 16

. Disconnect the factory 

brake pressure sensor connector. 

8.

Locate the Brake Pressure Sensor

harness in your kit. connect the 

female connector on the Brake 

Pressure Sensor harness to the factory 

male connector. connect the male 

connector on the Brake Pressure 

Sensor harness to the factory female 

connector.

9.

Route the 2-pin connector on

the Brake Pressure Sensor harness 

following the Six-Gun/EconoMind 

in-cab cable through the fire wall. 

Secure the wiring harness with the 

supplied cable ties away from any heat 

source or moving parts. 

10.

From under the dash, pull the

2-pin connector on the Brake Pressure 

Sensor harness through the fire wall.

11.

Locate the Banks Brake Wire

Harness and connect the 2-pin male 

connector on the Brake Pressure 

Sensor harness to the 2-pin connector 

on the Banks Brake wire harness. 

12.

connect the Banks Brake Wire

Harness OBD II connector to the 

vehicle’s OBD II connector. Use a cable 

tie, as shown in 

Figure 17

 to secure 

the Banks Brake Wire Harness to the 

vehicle’s OBD II connector.

13.

Locate the Fuse connector on the

Banks Brake Wire Harness and connect 

it to the mini-fuse blade tap location 

#22. Replace the fuse cover and make 

sure not to pinch the Fuse wire.

14.

Now, connect the 8-pin connector

from the Banks Brake Wire Harness to 

the 8-pin connector on the Six-Gun/

EconoMind In-cab cable.

15.

Locate the Foot Brake position

switch connector under the dash.    

See 

Figure 18

. Disconnect the foot 

brake position switch connector.

Figure 16  

Brake Pressure Sensor

Summary of Contents for six-gun

Page 1: ... Six Gun EconoMind Banks Brake For use with Six Gun EconoMind Selector Switch 2003 07 Ford Power Stroke 6 0L Turbo Diesel THIS MANUAL IS FOR USE WITH SYSTEMS 55467 55468 61023 63743 63745 Owner sManual with Installation Instructions ...

Page 2: ...P N 42155 Increases your airflow over stock Adds power improves fuel economy lowers EGTs and reduces smoke High Ram Intake P N 42750 42751 Increases flow and provides more uniform air distribution to the engine for more available power at a given boost level Banks Techni Cooler System P N 25974 25975 Provides increased air flow to the engine by increasing air density for more increased power lower...

Page 3: ...y Thermocouple Add a temperature limiting function to your Diesel Tuner AutoMind Programmer P N 66100 Contains Banks tunes that boost your vehicles HP Torque and MPG Displays a host of critical engine functions Provides service technician diagnostic capabilities Has upgradeable functionality so it will never be out of date Banks Stinger Systems P N 46465 46486 Contains Ram Air Intake system Monste...

Page 4: ... liable for any damages or expenses by reason of the use or sale of any such equipment The BUYER is responsible to obey all applicable federal state and local laws statutes and ordinances when operating his her vehicle and the BUYER agrees to hold SELLER harmless from any violation thereof The SELLER assumes no liability regarding the improper installation or misapplication of its products It is t...

Page 5: ...e event that the buyer does not agree with this agreement The buyer may promptly return this product in a new and unused condition with a dated proof of purchase to the place of purchase within thirty 30 days from date of purchase for a full refund less shipping and or restocking fee The installation of this product indicates that the buyer has read and understands this agreement and accepts its t...

Page 6: ...ar Each additional higher level adds approximately 20 of the available power increase To prevent damage to the factory transmission Banks recommends that both automatic and manual transmission vehicles do not exceed Level 4 while the vehicle is experiencing load towing climbing a steep grade carrying a load etc To use the higher levels of the Six Gun EconoMind Diesel Tuner while towing or climbing...

Page 7: ... s safety precautions Take care to balance the vehicle to prevent it from slipping or falling When using ramps be sure the front wheels are centered squarely on the topsides When raising the front of the vehicle put the transmission in park automatic or reverse manual set the parking brake and block the rear wheels When raising the back of the vehicle be sure the vehicle is on level ground and the...

Page 8: ...uld cause acid to spew through the vent caps resulting in personal injury Lift with a battery carrier or with hands on opposite corners Failure to follow these instructions may result in personal injury Section 1 Installation of Wiring Harness Connections for Six Gun EconoMind Diesel Tuner Banks iQ System 61152 Banks Monster Exhaust 03 F 250 350 Pickup Ext cab short bed 48764 04 07 F 250 350 Picku...

Page 9: ...96808 v 14 0 9 General Assembly Six Gun EconoMind and supplied wiring harnesses Six Gun shown Figure 2 Removal of the battery box cover ...

Page 10: ...nect the middle connector from the PCM by opening the overcenter retaining clamp as shown in Figure 5 Route the disconnected PCM connector to the Six Gun EconoMind Diesel Tuner as directed below 2003 04 model year vehicles Route the previously disconnected middle connector under the power steering fluid reservoir towards the Six Gun EconoMind Diesel Tuner 2005 07 model year vehicles Route the prev...

Page 11: ...96808 v 14 0 11 Figure 4 Six Gun EconoMind installed on the fuse box on 2005 07 model year vehicles Figure 5 View of the PCM after the battery cover has been removed ...

Page 12: ...onnector can be unplugged by sliding the red safety slide down pressing the locking button then pulling on the connector 13 Plug the Six Gun EconoMind MAP connector into the MAP sensor Plug the factory MAP connector into the Six Gun EconoMind MAP wiring harness Route the harness from the Six Gun EconoMind to the MAP sensor as shown in Figure 8 Use the supplied zip ties to secure the MAP harness to...

Page 13: ...96808 v 14 0 13 Figure 7 MAP sensor location Figure 8 MAP sensor harness routing ...

Page 14: ...9 to secure the OBDII Interface Cable to the vehicle OBDII connector Now connect the 8 pin connector from the OBDII Interface Cable to the 8 pin connector on the Six Gun EconoMind In Cab Cable Note If you are not installing the optional Banks iQ then coil up and secure cable with the RJ12 telephone style connector end 18 Remove the fuse box cover located in the cabin compartment Locate the mini fu...

Page 15: ...96808 v 14 0 15 Figure 10 Mini auto blade fuse tap Figure 11 ...

Page 16: ...an and dry as required using a cloth damped in rubbing alcohol or similar cleaning solution 21 2005 07 model year vehicles only Remove the adhesive backing from two 2 dual lock fasteners and attach them to the Six Gun EconoMind shield and the top of the fuse box 22 Remove the adhesive backing from the 2 dual lock fasteners on the back of the Six Gun EconoMind Diesel Tuner and affix the tuner to 20...

Page 17: ...96808 v 14 0 17 Figure 13 Figure 12 Removal of hood latch cable clip 2003 04 model year vehicles only ...

Page 18: ...ke to a previously installed Banks Six Gun EconoMind Tuner continue to step 3 If the Six Gun EconoMind is being installed along with the Banks Brake skip to step 7 Removing a Previously Installed Banks OBD II Interface Cable 3 Locate the RED single terminal connector on the Banks OBDII Interface Cable and disconnect it from the mini fuse blade tap location 22 if already connected DO NOT remove the...

Page 19: ...96808 v 14 0 19 Figure 15 Figure 14 Ford 05 07 ...

Page 20: ...le ties away from any heat source or moving parts 10 From under the dash pull the 2 pin connector on the Brake Pressure Sensor harness through the fire wall 11 Locate the Banks Brake Wire Harness and connect the 2 pin male connector on the Brake Pressure Sensor harness to the 2 pin connector on the Banks Brake wire harness 12 Connect the Banks Brake Wire Harness OBD II connector to the vehicle s O...

Page 21: ...96808 v 14 0 21 Figure 17 OBD II Connector Figure 18 Brake Position Sensor location under dash ...

Page 22: ...e top steering column panel Remove the top steering column panel CAUTION Be careful when removing the top steering column panel or damage may result 20 Locate the tow haul connector under the main wire harness towards the top rear of the steering column See Figure 21 21 Disconnect the tow haul connector 22 Locate the tow haul intercept connector on the Banks Brake Wire harness Route the Tow Haul i...

Page 23: ...96808 v 14 0 23 Figure 20 Remove Plastic Ignition Key Guide Figure 21 Tow Haul Connector on steering column under main harness ...

Page 24: ...ule wire harness away from any moving components NOTE Make sure all mounting surfaces are entirely clean and free of dirt and oil before mounting the Brake module Clean and dry as required using a cloth damped in rubbing alcohol or similar cleaning solution 25 Install the top steering column panel back in place 26 Reinstall the plastic key guide into place Make sure it is snapped into place 27 Rei...

Page 25: ... holes to locate the Six Gun selector switch For 2003 04 model year vehicles skip to Step 9 to finish the selector switch s installation procedure 7 2005 07 Automatic Transmission vehicles Set the vehicle s parking brake Insert the key and turn the vehicle to the ON position without starting it Pull the shift lever down into first gear to allow clearance for dash panel removal All 2005 07 vehicles...

Page 26: ...l on the previously drilled hole s on the front of the dash panel Make sure the entire mounting surface is clean and free of dirt and oil before mounting the label Clean and dry as required using a cloth damped with rubbing alcohol of similar cleaning solution Remove the adhesive backing and affix the label to the dash panel Hold the label against the panel for approximately 20 seconds while apply...

Page 27: ...96808 v 14 0 27 Figure 25 Template taped to front of dash on 2005 07 model year vehicle ready to be drilled 2005 07 model year vehicles only Figure 26 05 07 Dash panel trimming ...

Page 28: ...not installing the optional Banks Brake skip step 16 16 For installation of the Banks Brake option Locate the RJ12 connector on the Brake wire Harness and connect it to the back of the Brake switch 17 Route the Six Gun EconoMind switch s cable to the wire harness that was routed into the passenger compartment from the Six Gun EconoMind Diesel Tuner and plug the 2 pin connector into the correspondi...

Page 29: ...96808 v 14 0 29 Figure 28 Finished installation of the Six Gun EconoMind Brake switchs on 2003 04 vehicle Figure 29 Finished installation of the Six Gun EconoMind switch on 2005 07 model year vehicles ...

Page 30: ... the driver side exhaust manifold 4 Drill a 7 16 hole in the driver side exhaust manifold at the location shown in Figure 31 5 Tap the hole for a 1 4 NPT thread Check the thread depth as you tap by periodically removing the tap and screwing the pipe coupling into the tapped hole The coupling should thread in 3 to 31 2 turns hand tight Do not install the probe in place at this time Caution Running ...

Page 31: ...les batteries Note Once the Six Gun EconoMind Diesel Tuner is powered up at key on it will learn that a thermocouple is installed and automatically enable the EGT limiting function If the thermocouple is removed after being installed and run on the vehicle the Six Gun EconoMind Diesel Tuner will assume that the sensor or connection has gone bad and cease adding power while triggering the 2 3 diagn...

Page 32: ... Strength Settings before encountering slippery road conditions including rain snow and icy Foot Brake Activation When Foot Brake Activation is selected the Banks Brake will only activate when the foot brake is applied In this setting the Brake will apply the highest level of braking force to assist in slowing the vehicle To Enable Foot Brake Activation turn the Brake selector switch to the Foot B...

Page 33: ...ive and the footbrake is applied the vehicle will not upshift until the throttle is pressed This is also true even if cruise control is resumed For some model vehicles whenever the brake is active the vehicles Tow haul mode will activate The tow haul mode will deactivate when the Banks Brake is deactivated Wheel Slip Detection The Banks Brake continuously monitors wheel speeds to detect possible s...

Page 34: ... drive cycle until the desired power setting is achieved The TorqShift 5 speed automatic transmission will continually adapt to the power output of the engine to optimize shift quality This will result in the transmission un learning how to cope with the higher power settings of the Six Gun EconoMind Diesel Tuner if the Six Gun EconoMind Diesel Tuner is returned to a lower power setting The rate t...

Page 35: ...eds with greater loads the EGT will rise The highest EGT will be seen under maximum load at full throttle such as climbing a steep grade with a heavily laden vehicle To avoid heat damage to various engine components it is recommended that the exhaust gases cool below 400º before the engine is shut down Your Six Gun EconoMind Diesel Tuner is calibrated to maintain a maximum EGT of 1350 F You may ex...

Page 36: ...n power up None of the LEDs will illuminate if the fuse on the Six Gun EconoMind wiring harness is blown or the power supply hook up is not properly connected The power supply wire is the fused wire that connects to the t tap at the PCM If the power connection and fuses are okay contact Banks Technical Service The RED LED will flash if a connection is incorrect or if there is a problem with the sy...

Page 37: ...rmocouple ring terminal connections 2 Turn ignition back ON and re check for presence of code 3 2 Power Up Error or Internal Module Malfunction Turn ignition OFF and check fuse tap power connection to Six Gun EconoMind tuner under dash panel Turn ignition back ON and re check for presence of code 3 3 Internal Module Malfunction Turn ignition OFF and check both 46 pin tuner connections and in cab O...

Page 38: ...ble connector Turn ignition back ON and re check for presence of code 3 1 Rear wheel slip during braking Module has detected rear wheel slipping Code will automatically clear 30 seconds after traction regained 3 2 Power Up Error or Internal Module Malfunction Turn Ignition OFF and check connection at fuse tap 10 pin connection to module and 8 pin connection to Tuner Turn ignition back ON and re ch...

Page 39: ...e Six Gun EconoMind s MAP connections from the vehicles MAP sensor and harness Re connect the vehicle s MAP connector back into the MAP sensor 4 Disconnect the 2 ring terminals from the EGT thermocouple 5 Disconnect the 3 small connectors on the In Cab Cable and gently pull the cable back through the firewall 6 Remove the Six Gun EconoMind Diesel Tuner Failure to follow the above instructions when...

Page 40: ...40 96808 v 14 0 Section 11 Placement of the Banks Power Decals Figure 35 Placement of the Banks decals END SECTION 11 ...

Page 41: ...96808 v 14 0 41 Figure 36 Templates for locating the Six Gun EconoMind Brake switchs on the dash panel 2003 04 model year vehicles only 2005 07 model year vehicles only 2005 07 Ford 6 0L ONLY ...

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