banks Ram-Air 42155 Owner'S Manual Download Page 13

19.

Using the supplied large washer

and bolt install and tighten the

radiator/intercooler fastener. See

Figure 9

.

20.

Locate the Banks air filter housing

and drop in and insert the inlet then fit

the air housing feet into place on the

factory grommets. See 

Figure 10

.

21.

Feed the rear Banks intake tube

through the opening of the Banks air

filter housing and fasten into position

using the supplied screws. See 

Figure

11

 and 

Figure 12

.

22.

Insert the intake tube into the

factory bellows and tighten the hose

clamp.

23.

Connect the MAF/IAT connector

to the MAF/IAT sensor.

24.

Insert the air filter Minder into the

intake tube. See 

Figure 13.

25.

Place air filter hose clamp on air

filter. Do not tighten the clamp.

26.

Drop in Banks air filter with hose

clamp and fit air filter lip onto intake

tube securing that the air filter is

inserted properly. Using hand tools

tighten the air filter hose clamp. See

Figure 14

.

Warning: Filter may come loose 

at connection point due to oil 

residue. Clean the air filter 

connection points with a non-oil 

based solvent such as Acetone, 

Mineral Spirits, Denatured 

Alcohol, or Lacquer Thinner. Read 

and follow the manufactures 

operation instruction for non-oil 

based solvent cleaner. Be careful 

not to apply cleaner to cotton 

filter media or damage to media 

may result.

Figure 10

  

13

Summary of Contents for Ram-Air 42155

Page 1: ...Banks Ram Air Intake System 2003 2007 Ford Power Stroke 6 0L Turbo Diesel F250 F350 F450 Trucks THIS MANUAL IS FOR USE WITH SYSTEM 42155 42155 D Owner sManual with Installation Instructions...

Page 2: ...t flow cuts backpressure lowers exhaust gas temperatures EGTs and increases power High Ram Intake P N 42750 42751 Increases flow and provides more uniform air distribution to the engine for more avail...

Page 3: ...nsmission safeguards Change power levels on the fly Thermocouple Add a temperature limiting function to your Diesel Tuner AutoMind Programmer P N 66110 Contains Banks tunes that boost your vehicles HP...

Page 4: ...are two batteries disconnect both 5 Route and tie wires and hoses a minimum of 6 inches away from exhaust heat moving parts and sharp edges Clearance of 8 inches or more is recommended where possible...

Page 5: ...nd Phillips head screwdrivers Standard and needle nose pliers Clean shop towels or rags 5 16 nut driver Table of Contents Section 1 6 General Assembly Section 2 8 Ram Air Installation Section 3 Oiled...

Page 6: ...Section 1 GENERAL ASSEMBLY Figure 1 2 5 8 4 9 12 11 13 14 3 7 1 10 15 6 6...

Page 7: ...ROMMET INTAKE AIR TEMPERATURE SENSOR 1 8 91133 SCREW TRUSS HEAD PHILLIPS 1 4 20 X 75 4 9 91136 SCREW TRUSS HEAD PHILLIPS 1 4 20 X 1 3 10 91719 SCREW TRUSS HEAD PHILLIPS 6 32 X 1 2 2 11 91794 SCREW HEX...

Page 8: ...e Figure 2 2 Unfasten the four tension clamps located on the top of the factory air box 3 Loosen the hose clamp on the air inlet bellows located next to the Mass Air Flow MAF sensor See Figure 3 Note...

Page 9: ...Figure 3 Figure 4 9...

Page 10: ...7B 12 Install the MAF sensor to the Banks intake tube using the supplied screws Note Do not over tighten the screws Or install the IAT sensor into the grommet by inserting in the sensor until it seats...

Page 11: ...Figure 6 Figure 7A Figure 7B 11...

Page 12: ...Figure 8 Figure 9 12...

Page 13: ...MAF IAT sensor 24 Insert the air filter Minder into the intake tube See Figure 13 25 Place air filter hose clamp on air filter Do not tighten the clamp 26 Drop in Banks air filter with hose clamp and...

Page 14: ...Figure 11 Figure 12 14...

Page 15: ...Figure 13 Figure 14 15...

Page 16: ...lid using the supplied Phillips screws 28 Re connect battery grounds You have successfully completed the installation of the Banks Ram Air Intake system See Figure 15 Make sure to go over all hose cla...

Page 17: ...nd does not drive it into the filter 5 DRYING Always dry naturally After rinsing shake off all excess water and let the element dry naturally 6 AEROSOL OILING After cleaning air filter always reoil be...

Page 18: ...ll of these can cause harm to the filter media as well as SHRINK and HARDEN the rubber end caps 3 RINSING Rinse the filter element with cool or warm not hot water from the clean side out in order to f...

Reviews: