Bandit INTIMIDATOR 15XPC Operating & Parts Manual Download Page 72

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HYDRAULICS

MODEL 15XPC CE

HYDRAULIC SYSTEM TROUBLE SHOOTING

PROBLEM

POSSIBLE CAUSE

SOLUTION

Feedwheel(s) turn

at normal speed but

does not chip wood

properly.

Dull knives.

Replace knives

Worn feed teeth

Replace

Low feedwheel relief valve setting

Readjust to specified pressure

Pump is worn

Replace

Motor is weak

Replace

Feedwheel springs too loose

Adjust

Clutch / belts out of adjustment

Adjust

Engine not running at full RPMs

Adjust

Feedwheel(s)

slow or stop when

feeding

Dull knives

Replace knives

Relief valve is worn or dirty

Clean, reset, or replace

Pump is worn

Replace

Motor is worn

Replace

Feedwheel springs too tight

Adjust

Feedwheel slide box sticking or hanging

Lubricate

Feedwheels turn

slowly or not at all

Relief valve stuck open

Clean or replace

Worn hydraulic motor

Replace

Pump is worn

Replace

Feedwheel relief pressure not correct

Reset to specified pressure

Pinched or damaged hydraulic hose

Replace

Autofeed dump valve stuck open

Lightly tap on dump block, remove &

clean, or replace

Low hydraulic oil level

Fill to 7/8 full minimum

Plugged oil screen

Replace

Binding (worn bearings, yoke full of debris) Repair

Hydraulic oil very

hot, causing system

to operate slowly

Dull knives

Replace knives

Low oil level

Fill to 7/8 full minimum

Pump is worn

Replace

Relief valve stuck open or opens easily

Clean, reset, or replace

Damaged hose

Replace

Oil suction screen or filter plugged

Clean or replace

Oil cooler plugged (if equipped)

Clean

Motor is worn

Replace

Binding

Repair

Operator running oil over relief too much DO NOT DO THIS

Flow control is on for too long

Open flow control

NOTICE

Maintain feedwheel hydraulic pressure at specified

pressure settings.

Before attempting any type of maintenance,

disengage clutch, wait for the drum to come to a

complete stop, turn off engine, remove the ignition

key, make sure the ignition key is in your possession,

install the drum lock pin, and disconnect the battery.

SAFETY INSTRUCTIONS

Follow typical hydraulic flow and relief settings on pages 53.

Follow proper hydraulic oil requirements on pages 51 - 52.

Summary of Contents for INTIMIDATOR 15XPC

Page 1: ...__________________ INTIMIDATOR 15XPC Copyright 7 19 ATTENTION Depending on what replacement parts you are ordering we will need the following information CHIPPER COMPONENTS Serial Number Model Number of Chipper ENGINE COMPONENTS Brand Engine Serial Number Engine Model Number CLUTCH COMPONENTS Brand Clutch Serial Number Clutch Model Number INTIMIDATOR 15XPC OPERATING PARTS MANUAL 6750 Millbrook Rd ...

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Page 3: ...Bandit Industries Inc Safety Booklet D A N G E R ACCIDENTS INVOLVING BRUSH CHIPPERS CAN AND SHOULD BE PREVENTED Operator training and enforcement of safety policies are essential ...

Page 4: ...ided These meetings are a benefit to new inexperienced employees and also remind experienced employees of the obvious dangers involved with tree work Even experienced employees may be injured if they mistakenly believe they fully understand the machine yet take unnecessary chances Industry leaders agree that safety should be at the top of everyone s priority list Employees need constant reminders ...

Page 5: ...the material Feeding from the side also positions the operator further from the feedwheels If you or your employees are not following these instructions a very serious accident could occur There is no such thing as a minor accident if an operator gets into the feedwheels Severe lacerations amputations or even death can occur DANGER NEVER REACH INTO THE INFEED HOPPER Do not let this happen to you o...

Page 6: ...these kits are available from your local Bandit dealer SAFETY FEATURE WOODEN PUSH AND PADDLE MOUNT Update Kit UK 1008 WOODEN PUSH PADDLE AND MOUNT 980 0507 42 19 Wide Paddle 981 1005 30 22 Wide Paddle SAFETY FEATURE WELD ON INFEED PAN EXTENSION You must supply the chipper model number and chipper serial number when ordering to ensure an accurate fit of the weld on pan or pan extension Also supply ...

Page 7: ... padlocked SAFETY FEATURE SPRING LOCK FOR HOOD PIN Update Kit UK 1009 SPRING LOCK FOR HOOD PIN Since September 1998 mechanical feed hand fed Bandit Chippers have been built with a plug in device on the chipper hood that disables the engine if the hood pin is not properly in place holding the chipper hood in the closed position Correctly installed and maintained the engine will not start or it will...

Page 8: ...ectric parts The system typically consists of two simple cables hanging inside the infeed hopper and in front of the feedwheels approximately halfway between the entrance of the infeed hopper and the feedwheels If an operator incorrectly finds themselves past the feed control bar and inside the infeed hopper he she has a cable to reverse stop feedwheels and wood flow The Last Chance Stop is Not in...

Page 9: ...he material and re feed it back into the infeed hopper If the wood material is too big or limby back it out trim it and re feed it in portions NEVER fight or wrestle with limbs or branches Forcing material into the chipper is an unsafe practice When you supply the chipper model and serial number replacement feed control bars are available at your Bandit dealer SAFETY FEATURE FEED CONTROL BAR FEED ...

Page 10: ...s make the chipper vibrate excessively causing machine fatigue damage and the engine to use more fuel Keep the knives sharp and the chipper will work smoother feed wood easier and make a safer operation In the long run sharp knives can save you money The chipper knives must be of good quality and the correct design for that model chipper The knives must be properly hardened at the edge annealed at...

Page 11: ...er turn the chipper disc drum by hand Always use a pry bar or wood bar This will prevent the person turning the disc drum from being injured should the disc drum break loose 8 Reinstall the discharge chute mount securely and point it in a safe direction away from anything 9 Never leave the chipper hood open and try to start the engine in order to engage the chipper disc drum to blow chips out of t...

Page 12: ...es the rear of the chipper more visible to a vehicle behind you while transporting the chipper Striped tape can be obtained through your local Bandit dealer The striped tape can be ordered by the foot under part number 900 9901 69 Brush Bandit Chippers that meet CE regulations are designed to be hand fed and have a feedwheel stop bar across the bottom and up both sides of the infeed tray The feedw...

Page 13: ...ce of the chipper must be familiar understand and follow instructions on the decals Decals are available in a variety of languages via Bandit dealers or factory Correct Installation and Care of Decals 1 You should use soap and water to keep your decals clean Never use mineral spirits or any other abrasive cleaners 2 Immediately replace any missing or damaged decals The location the decal is going ...

Page 14: ...equent reminder as to the proper safe operation of any piece of equipment especially a chipper that is designed to quickly break down material much tougher than human flesh Please meet with your employees and have them read this Safety Booklet Ask them what they think about the dangers we have discussed Ask them if they have been guilty of some of the unsafe practices addressed in this bulletin Le...

Page 15: ...eived instruction and fully understands that the operators must always be located within easy reach of all feed control and shut down devices 6 _____ The customer has received instruction and fully understands that the wooden push paddle must be used to push small debris into the chipper and the operator is not to reach into or kick debris into the infeed hopper area of the machine 7 _____ The cus...

Page 16: ......

Page 17: ...t as ordered ________________________________________________ 5 Did all welds appear to be high quality ______________________________________________ 6 Was the overall machine to your liking ______________________________________________ 7 What problems have you experienced ______________________________________________ 8 Have any components regularly loosened that caused problems _______________...

Page 18: ......

Page 19: ... Operating Procedures 21 Chipper Hood Engine Disable Operation 22 Drum Housing Air Vents 22 Engine Controls 23 Winch Operating Procedures 24 Set Up 26 Start Up 26 Machine Operation 26 Shut Down 28 Approximate Digital Autofeed Settings 28 Infeed Hopper Assembly 56 Yoke Assembly 58 Drum Assembly 60 Chipper Knives Hardware 62 Knife Saver Kit 62 Anvil Hardware 63 Height Adjustable Hand Crank Discharge...

Page 20: ...anty period Please keep the defective parts as you may need to return them for warranty consideration A Bandit representative will issue a RMA Return Merchandise Authorization and contact the customer if the defective parts need to be returned The manufacturer may elect at its discretion to reimburse reasonable labor costs to the customer or dealer for defect repairs No reimbursement will be consi...

Page 21: ...d with replacement parts or equipment not manufactured or recommended by Bandit Industries Inc It is absolutely necessary to return the Warranty Validation Form completely and accurately filled out to Bandit Industries Inc or e mailed to warrantyval banditchippers com within ten 10 business days from the date of purchase to validate this warranty All warranty consideration is NULL AND VOID If the ...

Page 22: ... from receiving the parts to receive credit 1 Warranty Consideration Form obtained from Bandit Industries or its dealers completely and accurately filled out 2 Dealer from whom purchased 3 Date of delivery 4 Serial number of unit 5 Model number of unit 6 Engine make and serial number 7 Length of time in use hours on machine 8 Date of Failure 9 Nature of Failure It is necessary to include the follo...

Page 23: ... LOCATIONS TYPICAL SERIAL NUMBER AND WORK ORDER LOCATIONS 1 Serial Number on side of frame 2 Work Order Number on side of the tongue The engine information is located on the engine block The clutch information is located on the clutch plate if equipped NOTICE 1 2 ...

Page 24: ...lt in severe personal injury Unapproved repairs or modifications will void warranty and eliminate manufacturer of any liability claims Consult the equipment manufacturer with any questions The producer of this Bandit product reserves the right to make any modifications or revisions to the design or specifications of its machine without advance notice The producer also reserves the right to change ...

Page 25: ...have been properly trained and are physically capable of operating the machine safely Never allow minors to operate this machine Never operate any machine while under the influence of drugs or alcohol Never operate equipment that is in need of repair or adjustment Keep children bystanders and animals clear of working area Accidents are typically caused by making mistakes The operator does not read...

Page 26: ...ork on the machine if the engine is running with the clutch disengaged A clutch can self engage if either the pilot or throw out bearing happens to seize to the main output shaft Keep hands clear of all pinch points Failure to do this will result in serious injury Brush being fed into the chipper infeed hopper will snag an extended winch line The knives on the spinning drum will grab and pull in t...

Page 27: ...losed position Correctly installed and maintained the engine will not start or it will shut off if the chipper hood engine disable plug is disconnected The chipper hood must never be opened or pushed closed if the chipper drum is turning Improperly adjusted or maintained line shear could result in serious injury or death and damage to the chipper Before performing maintenance on the machine remove...

Page 28: ...tely an hour to shut down the machine and recheck all hydraulic fittings Relieve all pressure and retighten as needed The patented Last Chance Stop is a means of stopping reversing the feedwheels if a negligent operator does not follow the safety rules and finds themselves in trouble Do not rely on the Last Chance Stop to disobey the operator rules The Last Chance Stop does nothing for the foolish...

Page 29: ...ations EQUIPMENT SPECIFICATIONS Length 5 1 m 202 Width 2 1 m 81 Height 2 3 m 89 Weight N A Fuel Capacity 113L 30 gal Hydraulic Fluid Capacity 45L 12 gal Approximate Dimensions Weights Dimensions weights may vary Does not include axles and tires ...

Page 30: ... center outward to remove air bubbles and to secure contact 7 English decals are typically standard Other foreign language decals are available and may be purchased Mail translated decals required to Bandit Industries Inc It is very important that all decals remain in place and in good condition on your machine Please follow the care and instructions given below THE CLUTCH SHOULD NOT BE ENGAGED OR...

Page 31: ...higher sulfur content Avoid death or serious injury from fire or explosion Consult with your fuel or fuel system supplier to ensure the delivery system is in compliance with fueling standards for proper grounding and bonding practices CE 09 11 18 Frozen battery will cause battery to explode Tow machine inside and allow battery to warm up before using jumper cables If machine must be started outsid...

Page 32: ...ed pinned and bolted securely CE 21 11 18 Do not sit stand lay climb or ride anywhere on this machine while it is running operating or in transit You will be injured CE 13 11 18 Do not insert fingers or amputation could occur Do not perform any maintenance until belts inside this hole have completely stopped CE 05 11 18 Moving parts Keep hands clear CE 10 11 18 Moving parts Stay clear CE 22 11 18 ...

Page 33: ...happen to you Do not open the chipper hood without letting the chipper drum come to a complete stop This means a complete stop not almost Wait for several minutes before disengaging the hood lock pin Never operate the chipper without the hood lock pin securely installed and the hood lock pin padlock locked Failure to do this will allow the chipper hood to slam to the open positions and possibly in...

Page 34: ...XPC CE Decal locations may vary these are general locations DECAL LOCATIONS 24 33 34 47 49 52 55 9 26 32 38 21 10 56 8 8 22 26 18 13 19 47 6 4 5 16 1 2 53 3 44 54 41 12 20 48 4 5 40 41 5 7 37 45 36 42 43 51 11 39 50 15 23 41 ...

Page 35: ...utch Operation 30 N 11 Correct Knife Hardware 31 N 70 Patents 32 N 82 Emergency Shut Down 33 N 86 Hydraulic Winch 34 N 87 Winch Line Cannot Be Under Load 35 INST 02 Yoke Lock Hole 36 INST 03 Yoke Lock Bar 37 INST 04 Arrow 38 INST 05 Yoke Lift Up Down 39 INST 08 Winch 40 INST 11 Motor Coupler Guard 41 INST 12 Grease Daily 42 INST 48 Disc Drum Lock Tube 43 INST 49 Disc Drum Lock Pin 44 INST 53 Hydra...

Page 36: ... lay in front of infeed hopper N 11 10 11 NOTICE USE CORRECT KNIFE AND HARDWARE DO NOT use a size or style chipper knife bolt or nut other than factory approved for this chipper see manual DO NOT over torque or under torque knife bolts and nuts see manual DO NOT resharpen knife more than minimum width see manual DO NOT use a knife bolt or nut which has been tightened over 5 times replace DO NOT im...

Page 37: ...Bandit 19 Model 15XPC CE Operation Operation OPERATION MACHINE ORIENTATION REFERENCE RADIATOR SIDE DRIVE SIDE DISCHARGE END INFEED HOPPER END ...

Page 38: ...above the top yoke 9 Swivel Discharge Drive side 10 Adjustable Height Discharge Drive side 11 Discharge Chute Discharge end 12 Discharge Flipper Adjuster Discharge end towards the end of the discharge 13 Autofeed Controls On engine 14 Engine Controls Adjusters On engine 15 Electric Engine Throttle Adjuster if equipped On engine 16 Bandit Lever Throttle Adjuster if equipped On engine 17 Knives Hard...

Page 39: ...activated If the feedwheel stop bar is activated you will need to reactivate the feed system The feedwheel engage buttons activate feed forward and feed reverse The green button toward the discharge end will activate the feed forward The black button toward the infeed hopper end will activate feed reverse The yoke lift control operates the top yoke lift cylinder To lower the yoke push the yoke lif...

Page 40: ...running the engine will be shut down or be disabled from running This is for safety purposes to ensure that the hood pin is not removed and the chipper hood is not opened while the engine is running The chipper hood engine disable plug is located on top of the chipper hood The chipper hood engine disable plug is made up of two parts an electric socket and a disable plug The electric socket is bolt...

Page 41: ...he key to the off position The typical diesel engine may have a preheat system to assist in starting the engine during cold weather To activate the preheat system continue to hold the ignition key in the preheat position for 15 to 20 seconds then attempt to start the engine If the engine fails to start within 15 seconds return the key to the preheat position hold 10 seconds and try starting again ...

Page 42: ...here must be outbound tension on the winch line whenever the winch line is being pulled out Do not use the hydraulic control to power out the winch line This will cause the line to get tangled around the spool and wind inward Pinch points are then created between the winch line housing and hook or the winch line and material Reaching into the winch or winch roller fairlead area will result in seri...

Page 43: ...ving the handle to the side then up to the top position OPERATING PROCEDURE 8 Make sure everyone is clear Use the winch control valve to now pull the wood material towards the machine 9 The winch line cannot be under load when the winch clutch handle is put in the disengage position Do not force or damage to the winch will occur 10 Unhook the winch line from the wood material and attach the end of...

Page 44: ...ign objects in the area Anything not in use must be stored in a tool box or stowed away If using a winch make sure the machine stays hooked to a tow vehicle Stabilize the infeed hopper and tongue if unhooked from a tow vehicle Do not rely on a tongue jack to keep the machine stable if unhooked from a tow vehicle Make sure to chock the tires Fold the infeed tray out 1 Followallenginemanufacturer sr...

Page 45: ...EL 15XPC CE OPERATION MACHINE OPERATION Butt end of brush first Release limb or log into chipper Turn away and keep moving after releasing the limb or log and from the infeed hopper Travel Path Travel Path Figure 1 ...

Page 46: ... local dealer or Bandit Industries FOR ALL AUTOFEED SYSTEMS REFERENCE ONLY 1 Stop feeding material 2 Allow the machine to clear out any remaining material 3 Make sure the top feedwheel is in the lowered position 4 Throttle the machine down 5 Disengage the clutch 6 Wait for the drum to come to a complete stop 7 Shut the engine off SHUT DOWN 8 Remove the key and make sure it stays in your possession...

Page 47: ...y are operating correctly 9 Do not transport unless discharge is secured into a transport position 10 Check tires for correct pressure cuts or damaged rims 11 Check lug nuts and retorque if necessary Check new units before operation check again after 32 40 km 20 25 miles and regularly check at least weekly 12 Inspect and replace any axle dust caps that are damaged or leaking 13 Check wheel bearing...

Page 48: ...30 7 19 Maintenance Model 15XPC CE MAINTENANCE MACHINE ORIENTATION REFERENCE RADIATOR SIDE DRIVE SIDE DISCHARGE END INFEED HOPPER END ...

Page 49: ...adlock X 33 Hydraulic oil level X 33 Fuel level X 33 Engine oil coolant X 33 DEF level Tier 4 engines X 33 Fluid leaks X 33 Hydraulic pump motor shafts X 33 Chipper bearings X 34 Feedwheel bearings X 34 Feedwheel slide box X 34 Chipper drive belt tension X 44 45 Radiator debris screen X 34 Hydraulic control valves X 34 Electrical controls X 34 Air cleaner precleaner X 34 Clutch X 34 Tires X 34 Axl...

Page 50: ...Nut 1 20 NEF 339 407 250 300 Engine Sheave Bushing SF 41 30 Engine Sheave Bushing E 1 2 13 NC 81 60 Chipper Sheave Bushing E 1 2 13 NC 81 60 Autofeed Cartridge Nut 5 8 4 6 Autofeed Plus Solenoid Retainer Nut 5 8 4 6 Hitch Mount Bolts 5 8 11 NC 298 220 Before tightening bolts be sure you have the correct size bolt for the correct amount of torque Use only factory approved knives and hardware FOR WH...

Page 51: ...of 4 5 knife rotations changes to ensure safe clamping ability Torque set AT ALL TIMES to 180 ft lbs 245 Nm After closing chipper hood reinsert the hood pin and padlock make sure pin is tight and secure If worn replace immediately Don t use a worn or makeshift hood pin Make sure the chipper hood engine disable plug is installed correctly and that it is also operating properly The hydraulic oil res...

Page 52: ...s manual Bandit Industries Inc does not warranty clutch failures Check tires for wear air pressure weather checking and damage Replace if damaged Fill each tire to rated capacity on tire Inspect axle dust caps and replace if damaged or leaking CHECK OIL FEEDWHEEL SLIDE BOX Check that the feedwheel slide box is working smoothly and oil with 10W 30 type motor oil Clean and oil the slide guides After...

Page 53: ...essure settings to a maximum of the specified pressure This will give you the best performance from the hydraulic system Check tension on hand crank swivel discharge chain drive and tighten as necessary Chain tension is 6 mm 1 4 per 0 3 m 12 of center distance between sprockets NOT to exceed a 13 mm 1 2 of deflection Check and grease or oil wheel bearings per axle manufacturer s instructions Check...

Page 54: ...good mud flaps on their towing trucks to prolong the machine s paint PAINT CARE TIRE WEAR DIAGNOSTIC CHART Wear Pattern Cause Action Edge Wear Under inflation Adjust pressure to particular load per tire catalog Side Wear Not hauling trailer level Must be hauled parallel to the ground Bent axles Replace as needed Wide tires Replace as needed Characteristic of wide flotation tires Wheel bearings Adj...

Page 55: ...e knives Anvil worn or needs adjustment Rotate repair or replace Feedwheels not operating correctly See Hydraulic Troubleshooting Throat base wear Repair with weld to original integrity Knives sharpened at wrong angle Must be sharpened to 30 to 30 1 2 angle Feedwheel springs too loose Adjust Clutch belts out of adjustment Adjust Engine not running at full RPMs Adjust Chipper knife hits anvil Anvil...

Page 56: ...riginal width is not reduced to less than the specified minimum width If a knife measures less than the specified minimum width after sharpening it must be discarded Inspect the knives after sharpening to ensure the knives are free of cracks Maintain spare sharpened knives to avoid downtime for knife sharpening Poor quality knives Improper anvil to knife clearance Force feeding wood faster than ch...

Page 57: ...CEDURE Before attempting any type of maintenance disengage clutch wait for the drum to come to a complete stop turn off engine remove the ignition key make sure the ignition key is in your possession install the drum lock pin and disconnect the battery 8 Rotate or replace the chipper knife Knives must be professionally sharpened maintaining angle and dimensional specifications Knives must be repla...

Page 58: ...ndit to check the clearance of the first knife to the anvil Check the clearance at the left and right sides of the knife 3 Once that knife has been checked climb back out of the infeed hopper remove the drum lock pin and very carefully rotate the chipper drum so the other knives can be checked 4 Once all knives have been checked adjust the anvil according to the closest knife The anvil to knife cl...

Page 59: ...up underneath drum head and base area Anvil Bolts Torque To Specs Anvil Adjuster Bolt Anvil Puller Block Anvil Bolts Torque To Specs Anvil Clamp Plate Anvil Adjuster Bolt View looking through the feedwheels at the throat area Anvil Knife Drum Head Anvil To Knife Gauge ...

Page 60: ...hecked 6 Once all knives have been checked adjust the line shear according to the closest knife The line shear to knife clearance should be 3 0 mm 120 7 To set the closet knife to this distance see the LINE SHEAR ADJUSTMENT PROCEDURE WARNING NOTICE LINE SHEAR ADJUSTMENT PROCEDURE LINE SHEAR COUNTER KNIFE REPLACEMENT Adjustment Hex Bolt Adjustment Cover Mount Bar Side of Drum Housing 1 To replace t...

Page 61: ...ter If another person is anywhere near the chipper drum they may be injured If the chipper is properly maintained and operated correctly the chipper should not plug In the unlikely event that the chipper becomes plugged do not attempt to clean out the discharge or chipper housing in the field Take the machine to a local dealer or professional shop If the machine is a rental take it back to the ren...

Page 62: ... maintenance shut down procedures 2 Locate the center of the span between sheaves 3 Push or pull down on the belt until the belt has deflected 6 4 mm 1 4 4 Record push or pull down force The force should be 5 4 kg 12 lbs 5 Adjust the belt tension if the force falls outside of this range 1 Follow all pre maintenance shut down procedures 2 Locate the center of the belt span between the sheaves 3 Pus...

Page 63: ...7 2 29 0 kg 60 64 lbs of force Pump Drive Belts 6 4 mm 1 4 deflection with 5 4 kg 12 lbs of force BELT TENSION FIGURE 1 POSITIONING JAM NUTS CLUTCH END OF ENGINE CHIPPER SHEAVE ENGINE MOUNTING BOLTS ENGINE SHEAVE CHECK SHEAVE ALIGNMENT WITH STRAIGHT EDGE OR STRING RADIATOR END OF ENGINE ENGINE MOUNTING BOLT ENGINE MOUNTING BOLT FIGURE 2 BELT TENSION GAUGES SINGLE BARREL GAUGE UP TO 30 lbs 900 1919...

Page 64: ... for Coupler Pin Removal Part Number 981 0501 61 COUPLER PIN COUPLER PRESS TOOL PRESS BOLT 1 6 mm 1 16 TO 3 2 mm 1 8 COUPLER RUBBER COUPLER GUARD Removal if tapered pin is equipped with a nut to assist in pin removal Use a hand wrench and turn the tapered pin nut clockwise half a turn and then hit the small end of the tapered pin with a hammer and punch Repeat this process until pin is removed TOR...

Page 65: ...e feedwheel needs to be taken off the bearing also WITH THE GRIP TIGHT BEARING BEHIND FEEDWHEEL MOTOR The machine is set up with one set screw bearing and one Grip Tight bearing because the one Grip Tight bearing is all that is needed to securely hold the feedwheel shaft along with the set screws on the opposite bearing This also makes for very easy assembly When installing the bearing it is very ...

Page 66: ...ug fit 5 Mark the locknut and chipper drum shaft with a grease pencil or a dark marker Use a soft steel drift pin and a hammer to drive the locknut clockwise 1 to 1 1 4 turn Make sure the adapter sleeve does not turn on the shaft while tightening If the adapter sleeve is turning it can be held by placing a hook type spanner wrench in the split area of the sleeve 6 Loosen all the bearing bolts to r...

Page 67: ...oximately 3 2 mm 1 8 from center of the base to the drive side of the machine 7 Hand tighten the locknut to take out the looseness then use a hook type spanner wrench to bring the locknut to a snug fit Before attempting any type of maintenance disengage clutch wait for the drum to come to a complete stop turn off engine remove the ignition key make sure the ignition key is in your possession insta...

Page 68: ...he ignition key is in your possession install the drum lock pin and disconnect the battery There are four adjustment positions on the Easy Climb System When adjusting spring tension have the top feedwheel in the lowered position Use the clevis pin with clip to adjust the tension Make sure that the clevis pin is installed properly and that the clip is secured tightly in place With the pin in positi...

Page 69: ...arts These typical hydraulic flows and relief pressure settings are with the engine at full RPM All settings are subject to change When returning hydraulic components for warranty make sure to box up all warranted parts to avoid additional damage while shipping Do not disassemble any hydraulic components which are to be warrantied Anything which has been disassembled or tampered with will not be w...

Page 70: ...se dramatically above ambient air temperatures during operation The actual viscosity needed is based on oil temperature during operation and not air temperature Compare your fluid specifications with the specifications below to verify compliance Go to lubricants petro canada com and click on Contact Us then click Request A Quote to find your nearest Petro Canada dealer Based on the varying tempera...

Page 71: ...s of hydraulic power Replace the hydraulic oil filter s after first 10 hours and with each 400 hours of operation or 3 months Replace hydraulic oil suction screen s at least once yearly This is also a very good time to flush and clean the tank Replace hydraulic oil immediately if it is contaminated or looks milky See pages 51 52 for hydraulic oil requirements If the Bandit s hydraulic system is ke...

Page 72: ...tofeed dump valve stuck open Lightly tap on dump block remove clean or replace Low hydraulic oil level Fill to 7 8 full minimum Plugged oil screen Replace Binding worn bearings yoke full of debris Repair Hydraulic oil very hot causing system to operate slowly Dull knives Replace knives Low oil level Fill to 7 8 full minimum Pump is worn Replace Relief valve stuck open or opens easily Clean reset o...

Page 73: ...the serial number S N and model of the machine to ensure that you receive the correct replacement part See page 6 for typical serial number work order number locations Bandit Industries Inc reserves the right to make changes in models size design installations and applications on any part without notification Some of the components shown in this section are for optional equipment and may not apply...

Page 74: ...C CE INFEED HOPPER ASSEMBLY 2 3 3 5 5 6 17 21 24 23 22 22 4 23 22 22 25 19 19 1 13 14 16 15 27 28 29 28 26 38 38 38 33 34 35 36 43 30 27 37 37 31 20 4 7 8 10 9 12 11 5 5 7 8 9 10 5 6 5 4 12 11 5 5 39 39 38 38 40 41 4 18 32 42 13 14 16 15 ...

Page 75: ...bber Cap for Lock Pin 22 980 300320 Spring Mount 23 980 3011 43 Spring Tube for Spring Assist 900 4905 45 Cotter Pin for Spring Tube INFEED HOPPER ASSEMBLY Part Number Description 24 900 4917 77 Radiator Side Spring for Spring Assist 911 100003 Radiator Side Spring Assist Kit 25 900 4917 76 Drive Side Spring for Spring Assist 911 1005 33 Drive Side Spring Assist Kit 26 906 1000 21 Infeed Hopper As...

Page 76: ...58 7 19 Replacement Parts Model 15XPC CE YOKE ASSEMBLY 11 25 21 22 23 21 22 23 10 9 13 12 8 7 6 5 3 2 17 17 19 19 16 29 28 9 6 27 3 26 26 26 26 7 30 13 4 27 31 24 2 4 5 18 18 15 1 14 20 32 33 34 35 8 ...

Page 77: ...e Box Weldment Part Number Description 21 980 2003 72 Bottom Mount for Easy Climb System Drive Side 980 2004 40 Bottom Mount for Easy Climb System Radiator Side 900 4905 79 Clevis Pin 900 4905 80 Cotter Pin for Clevis Pin 900 4906 90 Flat Washer 22 900 4905 18 Yoke Spring 23 981 300030 Top Mount for Easy Climb System 900 4905 14 Clevis Pin 900 4905 19 Hair Pin for Clevis Pin 24 911 2002 81 Yoke Gu...

Page 78: ...ts Model 15XPC CE DRUM ASSEMBLY 38 39 40 45 46 43 44 42 41 6 5 4 3 2 2 3 4 5 6 7 11 12 11 7 13 17 17 18 19 20 21 23 25 27 30 28 29 1 35 35 35 35 36 36 37 34 33 32 31 22 26 22 47 16 37 14 14 9 10 15 15 10 9 9 10 10 9 8 8 24 24 ...

Page 79: ...ase Top With Door Assembly 22 905 3005 82 Bottom Tab Hood Door Part Number Description 23 905 3000 48 Hood Door Only 24 905 3005 83 Top Tab Hood Door 25 911 100000 Hood Pin With Attaching Chain 26 909 1000 01 Engine Disable Plug Kit 900 2904 13 6 Prong Female Plug Only 980 100083 6 Prong Male Plug with Wire Loop Crimp Sleeves 27 905 3001 84 Transition Support 28 980 3013 58 Bottom Discharge Ring 2...

Page 80: ...2 x 9 Chipper Knife Part Number Description 1 500 0001 16 Knife Saver Kit 2 900 9901 65 File for Knife Saver Kit Only Part Number Description 2 900 4901 32 5 8 Mill Carb Washer 3 900 4900 20 5 8 11NC x 2 Knife Bolt Part Number Description 3 900 9914 29 Replacement Blades for Knife Saver 4 900 9914 24 Knife Changing Gloves Knife Bolt Torque 245 Nm 180 ft lbs NOTICE NOTICE Parts may not be exactly a...

Page 81: ...ead Bolt 6 900 4909 28 1 2 13NC x 2 3 4 Hex Head Bolt Part Number Description 7 900 4907 91 Anvil Eye Bolt 1 2 13NC x 4 1 2 8 900 4900 45 1 2 13NC Hex Nut 9 955 300193 Anvil Gauge 10 904 0003 90 Anvil Hardware Kit Only Includes 3 8 11 905 1000 03 Anvil Hardware Kit Includes 1 3 8 FEED DIRECTION 7 8 3 3 8 8 3 6 4 3 3 4 5 5 5 4 3 4 3 3 4 6 2 1 7 8 3 3 3 3 3 2 9 Anvil Bolt Torque 102 Nm 75 ft lbs NOT...

Page 82: ...64 7 19 Replacement Parts Model 15XPC CE HEIGHT ADJUSTABLE HAND CRANK SWIVEL DISCHARGE 1 3 5 7 4 6 2 18 10 19 9 8 26 27 12 14 15 16 13 13 11 17 21 20 ...

Page 83: ...ck Plate Assembly for Flipper 9 911 300129 Clean Out Door Part Number Description 10 900 9904 64 Chain Guard 11 900 1901 20 50 Roller Chain 900 1901 18 Half Link Chain Not Shown 900 1901 19 Master Link Chain Not Shown 12 900 1915 71 Sprocket for Swivel Discharge 13 900 1909 36 Bushing Only 14 980 200006 Chain Adjuster Assembly 15 937 200018 Discharge Swivel Mount 16 900 4905 43 Eye Bolt Adjuster 1...

Page 84: ...66 7 19 Replacement Parts Model 15XPC CE HYDRAULIC FUEL TANK ASSEMBLY 2 3 15 4 5 10 8 7 11 12 11 14 13 8 9 6 1 ...

Page 85: ... Drop Pipe Assembly Without Hose Barb 1 2 NPTF Male x 3 8 NPTF Female 900 3926 83 3 8 NPTF to 1 2 Hose Barb 900 3926 82 3 8 NPTF to 3 8 Hose Barb 900 3931 53 3 8 NPTF to 1 4 Hose Barb Part Number Description 7 980 0125 85 Fuel Tank Lock Bar 8 900 4904 19 Fuel Tank Lock Bar Holder 9 900 4906 44 5 16 18NC x 3 4 Hex Head Bolt 10 900 4910 73 5 16 18NC Hex Head Nut 11 900 4912 40 Padlock With Short Sha...

Page 86: ...68 7 19 Service Record Model 15XPC CE SERVICE RECORD DATE DESCRIPTION AMOUNT ...

Page 87: ...Bandit Controls CE Bandit 69 1 245840062970 8Oct2018 HAND FED BANDIT CONTROLS FUEL SAVER WINCH w FEED ASSIST DUMP VALVE BUMP BAR ...

Page 88: ... at startup navigate to the Mode page on the display and see instructions below on pages 3 and 4 The fuse box may have a foam retainer under the cover to help hold the relays in place The fuse decal is located under the foam The control panel is equipped with an Anti Restart key switch to prevent grinding the starter while the engine is running If the engine does not start immediately it may be ne...

Page 89: ...the feed wheels The Display automatically returns to this Main Engine page 60sec after last button press 1 2 3 4 5 1 2 3 4 5 Fuel Level 0 100 if equipped DEF Level 0 100 applicable T4 engines Current Operating Mode Fuel Save Status indicates that Fuel Save mode is selected and if Save is blinking the system is idled down to save fuel Throttle Command Eng Speed E Stop Symbol either HoodPin or E Sto...

Page 90: ...rn AutoFeed back on press the same Bypass button again At startup the machine always defaults to AutoFeed ON when the key is first turned on A popup alert indicating the controls are in Bypass will blink on every screen because certain control features are disabled while in Bypass While feeding fwd with AutoFeed ON when you throttle down Feed Fwd will drop out and AutoRev will fire one time This i...

Page 91: ... number 7 behind the voltage value is an error count of how many times the ignition voltage coming through the Hood Pin and E Stop dropped below 2V broken wire loose connector etc normal state with good circuit 4 99V FS Throttle Up Sw is a resistive input that measures the resistance ohms to ground through the normally open Fuel Saver Throttle Up Switch located near the infeed When the FS Throttle...

Page 92: ...is an output that allows the engine to run If a shutdown condition occurs this output will deenergize the engine run relay and kill the engine The output will remain latched until the key is turned off Chip Time is a measure of time accumulated when engine load is above FuelSave Load and Feeding Fwd ...

Page 93: ...led when not in winch mode but the input will still read a voltage when the joystick is manipulated Stop Cable is a Binary input that monitors the last chance cables If connection is broken by the last chance cable being pulled the machine will go into an emergency mode that disables all chipper functions except feed reverse and yoke up This will allow anything in the feed wheels to be evacuated W...

Page 94: ... the outputs that rotate the feed wheels into and away from the drum The Feed FWD and Feed REV each consist of two 4A outputs Whenever Feed FWD or Feed REV is engaged both outputs are engaged simultaneously Winch In and Winch Out are 2A outputs Winch In pulls the winch cable towards the stow position Winch Out extends the winch cable Yoke Up and Yoke Dn are 2A outputs Yoke Up raises the yoke Yoke ...

Page 95: ...onding input should show a 1 MODE PAGE AND RADIO MODE FUNCTIONS To operate the machine using the radio the machine must be put into radio mode This is done by pressing the mode button on the mode page To switch back to manual mode press the mode button again When Radio mode is selected Feed FWD will drop and must be reengaged from the radio If the Rx or Tx drops Feed FWD will be disengaged When th...

Page 96: ...D STOP SWITCH There is a Feed Stop switch that disables Feed Fwd and Feed Rev This switch is not brought in as an input to the controller It is wired in series with the Pan Down switch to disable feed Therefore when the Feed Stop switch is toggled your status and count for the Pan Down switch will change on the maintenance page WINCH ON OFF SWITCH There is a Winch On Off switch that disables the J...

Page 97: ...tup Page 2 3 Increase or decrease the value of the selected parameter or select through various options 4 Go to more Settings password protected 5 Go back 1 2 3 4 5 FuelSave Time this is the amount of time the machine will wait at no load until it idles down ...

Page 98: ...for Eng RPM to recover above AutoFeed Hi 2100rpm and then Feed Fwd will resume Note if AutoFeed Hi setting value is mistakenly set higher than the engine can run the Feed system will not Feed Fwd because it is waiting for the engine to reach a speed it cannot attain Correct the AutoFeed Hi setting to approx 100 200rpm lower than max engine speed 1 2 3 4 5 Fuel Saver Behind the FuelSave Load settin...

Page 99: ...e chipping When no material is being fed into the chipper it will just run at high rpm but maybe only 38 load With actual load being lower than the 48 setting the controller sees no load and after 30 seconds will throttle the machine to 1200rpm Note if operator throttles down to low idle while Fuel Saver is ON the Fuel Saver controls will throttle the machine to 1200rpm as normal which in some cas...

Page 100: ...ed In order for the Feed Assist timer to work and allow oil during Feed Assist the controller must see a 4 99V 12V signal from the Winch Out Switch a 10 000 500 signal from Fd Assist Switch When the operator is finished with winch operations the winch rope must be stowed properly to tighten down on the Stow Bar The Winch Out Switch will now indicate that the winch is no longer deployed and normal ...

Page 101: ...s can be repeated In order for the Feed Assist timer to work and allow oil during Feed Assist the controller must see a 4 99V 12V signal from the Winch Out Switch a 10 000 500 signal from Fd Assist Switch When the operator is finished with winch operations the winch rope must be stowed properly to tighten down on the Stow Bar The Winch Out Switch will remove voltage from the Winch control switches...

Page 102: ...e popup menu Popup menu disappears after 5sec Popup Menu Options 1 Press this button for Display Menu 2 Press for DPF Options If equipped with relevant T4 engine 3 Press to view System Faults 4 Press to change Service Reminder options 5 Press to display other engine parameters 1 2 3 4 5 ...

Page 103: ... 245840062970 8Oct2018 Display Menu 1 Select down to the parameter you wish to adjust 3 4 Increase or decrease the value of the selected parameter or select through various options 5 Go back Engine ECU address is default 0 1 2 3 4 5 ...

Page 104: ... environment Exhaust gas temperature is high Auto Regen is in process of burning out accumulated soot Soot level in the DPF indicates need for Regen if in Auto the engine typically conducts the regen on its own and the exhaust gas temperature indicator will come on to show it is in process If the symbol has a crossout through it Auto Regen cycles are Inhibited disabled by the operator Diesel Exhau...

Page 105: ...rough 5 Go back If the engine or other system controller sends a diagnostic message as shown at right it will appear as a popup error with applicable details The popup message can be hidden press button 5 while still being active The LED s on the face of the display will remain lit indicating an error is still active Yellow LED is a WARNING level error Red LED is a STOP level error 1 2 3 4 5 Press...

Page 106: ...t Controls CE 7 19 88 20 245840062970 8Oct2018 Faults and Diagnostic Messages The Amber LED corresponds to a Diagnostic Warning Condition The Red LED corresponds to a Diagnostic Stop Condition ie stop engine ...

Page 107: ...40062970 8Oct2018 Service Reminders 1 Select down to the parameter you wish to adjust 3 4 Increase or decrease the value of the selected parameter or select through various options 5 Go back 1 2 3 4 5 Press to display Engine Service page ...

Page 108: ...0 8Oct2018 Other Engine Parameters The engine may send information on other parameters it is monitoring These can be read on 1 of 4 engine pages Cycle through the engine pages to return to the Main Page Press to display other engine parameters ...

Page 109: ...8Oct2018 Bump Bar Option If the Chipper is equipped with a Bump Bar and Bump Bar Bypass valve a Bypass Button is connected to the valve which together allow Feed Fwd for 5 seconds even if the Bump Bar has disabled the feed system FACTORY SETTINGS ...

Page 110: ...Bandit Controls CE 7 19 92 24 245840062970 8Oct2018 Program Notes Thr dn btn overrides thr up input ...

Page 111: ...aver Idle Down p9 Throttle Command p3 p8 Feed Assist will remain timed out p6 output values indicate with a 1 when each output is activating its relay p6 1Jan2018 Factory FuelSaver p19 21May2018 Key start input removed HoodPin Estop are separate inputs p5 throttle down AF rev p8 Requesting Inhibit Auto p14 ...

Page 112: ...Bandit Controls CE 7 19 94 SERVICE RECORD DATE DESCRIPTION AMOUNT ...

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Bandit INTIMIDATOR 15XPC, Operating & Parts Manual

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