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B&D Controll-A-Door 4, Instructions Manual

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B&D Controll-A-Door 4 Instructions Manual Download Page 22

Horizontal and vertical
reinforcement is needed for
lightweight garage doors
(fiberglass, aluminum, steel, 
door with glass panel, etc.)
(not provided).

Header Wall

Vertical
Centerline of
Garage Door

Finished Ceiling

Header

Bracket

Door
Bracket

Support

Inside Edge of Door
or Reinforcement Board

Door
Bracket

22

ONE-PIECE DOORS 

Please read and comply with the warnings and
reinforcement instructions on the previous page.
They apply to one-piece doors also.

• Center the door bracket on the top of the door, in

line with the header bracket as shown. Mark holes.

• Drill 8mm pilot holes and fasten the bracket with

hardware supplied.

Carriage Bolt 8mm x 65mm

Nut 8mm

Lock Washer 8mm

HARDWARE SHOWN ACTUAL SIZE

114A2558F

Summary of Contents for Controll-A-Door 4

Page 1: ...1 7000 VIC TAS Office B D Australia 147 153 Canterbury Road Kilsyth 3137 03 9237 7766 B D Doors New Zealand 70 Allens Road EastTamaki Auckland New Zealand 09 273 8600 SA Office B D Australia 23 Frederick Road Royal Park 5014 08 8447 4747 WA Office B D Australia 96 Mulgul Drive Malaga 6062 08 9247 8777 INSTRUCTIONS with 433MHz Radio Controls ...

Page 2: ...ration 28 30 Operation safety instructions 28 Using your garage door opener 28 To open the door manually 29 Care of your opener 29 Troubleshooting 30 Programming 31 To code a hand held remote control 31 To erase all codes 31 Multi function remotes 31 Warranty 32 TABLE OF CONTENTS When you see these Safety Symbols and Signal Words on the following pages they will alert you to the possibility of ser...

Page 3: ...r to avoid entanglement This unit should not be installed in a damp or wet space The door must not extend over public byway during operation This product is provided with a power supply cord of special design which if damaged must be replaced by a power supply cord of the same type such a power supply cord may be obtained from you local B D distributor and must be fitted by a specialist Preparing ...

Page 4: ...rt bracket and additional fastening hardware may be required B D recommends the use of safety infra red beam sensors on all installations of automatic garage door openers Installation Step 10 Depending upon garage construction extension brackets or wood blocks may be needed to install the safety infra red beam sensors Alternate floor mounting of the safety infra red beam sensors will require hardw...

Page 5: ... work properly See Adjustment Step 3 The floor or the door should be repaired Safety Reversing Sensor FINISHED CEILING Support bracket fastening hardware is required See page 17 Slack in chain tension is normal when garage door is closed Safety Reversing Sensor Gap between floor and bottom of door must not exceed 6mm Header Wall Access Door One Piece Door without Track CLOSED POSITION Chain Pulley...

Page 6: ...ter Section Rail End Sections Trolley Chain Spreader with Screws and Washers Header Bracket UP CEILING MOUNT ONLY 2 Conductor Bell Wire White White Red Your garage door opener is packaged in two cartons which contains the motor unit and the parts illustrated below If anything is missing carefully check the packing material Parts may be stuck in the foam Hardware for assembly and installation is sh...

Page 7: ...ck Washer 8mm 8 Lag Screw 8mm x 40mm 4 Hex Screw 8mm x 20mm 5 Lag Screw 8mm x 45mm 2 Clevis Pin 8mm x 30mm 1 Clevis Pin 8mm x 25mm 1 Nut 8mm 9 Nut 8mm 2 Carriage Bolt 8mm x 65mm 2 Flat Washer 2 Hex Screw 2 Sheet Metal Screw 8mm x 13mm 2 Washered Screw 25mm 2 mounted in opener Washered Screw 25mm 2 mounted in opener Anchors 8mm x 40mm 4 Carriage Bolts 4 6mm 20 x 13mm Clevis Pin 8mm x71mm 1 Insulate...

Page 8: ...l is not assembled exactly as shown trolley will not travel smoothly along length of rail or it will hit against nuts 4 Position the chain pulley bracket on the front end of the rail as shown Fasten securely with the hardware shown NOTE When tightening the screws be sure to keep bracket parallel to the rail Otherwise the rail may bow when the opener is operated Lock Nut 6 35mm Carriage Bolts 6mm 2...

Page 9: ...is screw prevents trolley over travel Keep a 2 minimum between the trolley and this screw when adjusting travel limits see page 28 Washered Screw 25mm USE ONLY THIS TYPE AND SIZE SCREW Rail Back Section Cover Protection Bolt Hole Nut 8mm Hex Screw 8mm x 20mm Lock Washer 8mm Nut 8mm Lock Washer 8mm Hex Screw 8mm x 20mm HARDWARE SHOWN ACTUAL SIZE To avoid serious damage to opener ONLY use screws mou...

Page 10: ... 6 Check to make sure the chain is not twisted then connect it to the threaded shaft with the remaining master link as illustrated Push pins of master link bar through holes in end of chain and trolley threaded shaft Push master link cap over pins and past pin notches Slide clip on spring over cap and onto pin notches until both pins are securely locked in place 7 Insert the trolley threaded shaft...

Page 11: ...verse when required and could result in severe injury or death 3 All repairs to cables spring assemblies and other hardware MUST be made by a trained door systems technician before installing opener 4 Disable all locks and remove all ropes connected to garage door before installing opener to avoid entanglement 5 Install garage door opener 2 1m or more above floor 6 Mount emergency release handle 1...

Page 12: ...point of travel as shown Draw an intersecting horizontal line on the header wall 50mm above the high point This height will provide travel clearance for the top edge of the door Proceed to Step 2 page 14 One piece door with horizontal track Header Wall Ceiling Track Highest Point of Travel Door 50mm Sectional door with curved track Door Track Header Wall Highest Point of Travel 50mm Vertical Cente...

Page 13: ...vided 2 Open your door to the highest point of travel as shown Measure the distance from the top of the door to the floor Subtract the actual height of the door Add 200mm to the remainder See Example 3 Close the door and draw an intersecting horizontal line on the header wall at the determined height If the total number of millimeters exceeds the height available in your garage use the maximum hei...

Page 14: ... Vertical Center Line Header Wall Garage Door UP CEILING MOUNT ONLY Wall Mounting Holes Optional Wall Mounting Holes The nail hole is for positioning only You must use lag screws to mount the header bracket UP CEILING MOUNT ONLY Door Spring Header Bracket 25mm Board Vertical Center Line UP CEILING MOUNT ONLY Ceiling Mounting Holes The nail hole is for positioning only You must use lag screws to mo...

Page 15: ... the Rail to the Header Bracket Position the opener on the garage floor below the header bracket Use packing material as a protective base NOTE If the door spring is in the way you ll need help Have someone hold the opener securely on a temporary support to allow the rail to clear the spring Position the rail bracket against the header bracket Align the bracket holes and join with a clevis pin as ...

Page 16: ...is point INSTALLATION STEP 4 Position the Opener Follow instructions which apply to your door type as illustrated SECTIONAL DOOR OR ONE PIECE DOOR WITH TRACK A 25 mm board laid flat is convenient for setting an ideal door to rail distance Raise the opener onto a stepladder You will need help at this point if the ladder is not tall enough Open the door all the way and place a 25mm board laid flat o...

Page 17: ...n Figure 3 6 Check to make sure the rail is centered over the door or in line with the header bracket if the bracket is not centered above the door 7 Remove the 25mm board Operate the door manually If the door hits the rail raise the header bracket 8 Grease the top and underside of the rail surface where the trolley slides with rail grease NOTE Do NOT connect power to opener at this time 17 Hex Sc...

Page 18: ... at a minimum height of 1 5m where small children cannot reach and away from all moving parts of the door and door hardware 1 Strip 6 35mm of insulation from one end of the bell wire Connect it to the two screw terminals on the back of the door control by color white wire to 2 and white red wire to 1 2 Fasten the Lighted Door Control Button securely with 6AB x 38mm screws If installing into drywal...

Page 19: ...the rope to prevent slipping Thread the other end of the rope through the hole in the release arm of the outer trolley Adjust rope length so the handle is 1 8m above the floor Secure with an overhand knot If it is necessary to cut the rope heat seal the cut end with a match or lighter to prevent unraveling Trolley NOTICE Overhand Knot Emergency Release Handle Rope Trolley Release Arm To prevent po...

Page 20: ... while the door is closing the door will stop and reverse to full open position and the opener light will flash 10 times The units must be installed inside the garage so that the sending and receiving eyes face each other across the door between 100 150mm above the floor Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens Th...

Page 21: ...racket Position the bracket on the face of the door within the following limits A The top edge of the bracket 50 100mm below the top edge of the door B The top edge of the bracket directly below any structural support across the top of the door Vertical Centerline Door Bracket Location Header Bracket Horizontal and vertical reinforcement is needed for lightweight garage doors fiberglass aluminum s...

Page 22: ... Edge of Door or Reinforcement Board Door Bracket 22 ONE PIECE DOORS Please read and comply with the warnings and reinforcement instructions on the previous page They apply to one piece doors also Center the door bracket on the top of the door in line with the header bracket as shown Mark holes Drill 8mm pilot holes and fasten the bracket with hardware supplied Carriage Bolt 8mm x 65mm Nut 8mm Loc...

Page 23: ...ure 3 Hole Alignment Alternative If holes in curved arm are above holes in straight arm disconnect straight arm Cut about 150mm from the solid end Reconnect to trolley with cut end down as shown Bring arm sections together Find two pairs of holes that line up and join with screws lock washers and nuts Pull the emergency release handle toward the opener at a 45 angle so that the trolley release arm...

Page 24: ...Washers 8mm Ring Fastener Straight Arm Screws 8mm x 20mm Door Bracket Clevis Pin 8mm x 30mm Curved Door Arm Door Arm Door Arm Connector Hole Closed Door Fully Closed Trolley Emergency Release Handle Fully Open Trolley Open Door Door with Backward Slant Undesirable Door Arm Connector Hole Door Arm Correct Angle Press the Remote Control transmitter button The trolley will travel to the fully closed ...

Page 25: ...not open at least 1 5m Adjust the UP open force as explained in Adjustment Step 2 If the door does not close completely Increase down travel Turn the down limit adjustment screw counterclockwise One turn equals 50mm of travel If door still won t close completely try lengthening the door arm page 23 and decreasing the down limit If the opener reverses in fully closed position Decrease down travel T...

Page 26: ...r reverses during the down close cycle and the opener lights aren t flashing INCREASE DOWN close force by turning the control clockwise Make small adjustments until the door completes a close cycle After each adjustment run the opener through a complete travel cycle Do not increase the force beyond the minimum amount required to close the door Test the UP open force Grasp the door bottom when the ...

Page 27: ...ADJUSTMENT STEP 4 Test the Safety Infra red Beam Sensors if installed Press the remote control push button to open the door Place the opener carton in the path of the door Press the remote control push button to close the door The door will not move more than 25mm and the door control will blink 10 times The garage door opener will not close from a remote if the indicator light in either sensor is...

Page 28: ...FOLLOW ALL WARNINGS AND INSTRUCTIONS 2 ALWAYS keep remote controls out of reach of children NEVER permit children to operate or play with garage door control push buttons or remote controls 3 ONLY activate garage door when it can be seen clearly it is properly adjusted and there are no obstructions to door travel 4 ALWAYS keep garage door in sight until completely closed NO ONE SHOULD CROSS THE PA...

Page 29: ...or binding call for professional garage door service Check to be sure door opens closes fully Adjust limits and or force if necessary See pages 25 and 26 Repeat the safety reverse test Make any necessary adjustments See Adjustment Step 3 Twice a Year Check chain tension Disconnect trolley first Adjust if necessary see page 11 Once a Year Oil door rollers bearings and hinges The opener does not req...

Page 30: ...mits adjustment procedures on page 25 Repeat the safety reverse test after any adjustment of door arm length close force or down limit 9 The door opens but won t close If the opener light blinks check the safety reversing sensor If the opener light doesn t blink and it is a new installation check the down force See Adjustment Step 2 page 26 For an existing installation see below Repeat the safety ...

Page 31: ... on any multi function remote or mini remote can be programmed to operate other garage door openers 2 3 1 KG KG SPECIFICATIONS Horsepower 1 2 Rated Pull Force 800N Motor Type Permanent split capacitor Speed 1500 rpm Volts 230 240 Volts AC 50Hz Only Current 2 0 amperes Drive Mechanism Gears 16 1 worm gear reduction Drive Chain with one piece trolley on steel T rail Length of Travel Adjustable to 2 ...

Page 32: ...d to those contained herein and such warranties are expressly in lieu of all other warranties express or implied including any implied warranty of merchantability or fitness for a particular purpose and notwithstanding any course of dealing between the parties or custom and usage in the trade to the contrary ii B D shall not be subject to nor incur and the Purchaser releases B D from any claim or ...

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