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B&B ARMR 400 Series, Installation Manual

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Installation and Operations Manual 

— Model 400E Series 

 

vi 

B&B ARMR

                                                                                                                  

A Division of B&B Roadway and Security Solutions                                                                                                 0400E-9001 Rev J 

Table of Contents 

INTRODUCTION ......................................................................................................................................... iv

 

Welcome!

 ................................................................................................................................................. iv

 

Safety

 ........................................................................................................................................................ iv

 

How to Contact Us

 ................................................................................................................................... v

 

System Installation Record

 ..................................................................................................................... v

 

1.

 

ORIENTATION ....................................................................................................................................... 6

 

1.1

 

Overview .......................................................................................................................................... 6

 

2.  INSTALLATION ...................................................................................................................................... 9

 

2.1

 

Preliminary Considerations ............................................................................................................. 9

 

2.2

 

Typical Installation of the Main and Receiver Stanchions ..............................................................10

 

2.4

 

Installing the Gate and Motor Components ....................................................................................11

 

2.5

 

Control System Installation .............................................................................................................12

 

3.4

 

Operational Test..............................................................................................................................15

 

3.5

 

ECO Operation ...............................................................................................................................15

 

3.6

 

Barrier Operation during a Power Outage .....................................................................................15

 

3.7

 

Barrier Operation during a Power Outage – With Optional Manual Drive System .......................15

 

5.  TROUBLESHOOTING ...........................................................................................................................19

 

6.  REFERENCE DRAWINGS .....................................................................................................................20

 

7. WARRANTY ............................................................................................................................................26

 

1. ORIENTATION 

1.1  Overview 

This manual addresses B&B ARMR’s Model 400/450 Electric Drive Cantilever Gates.   

Barrier 

Model 

Vehicle Weight 

Vehicle Speed 

U.S. Department of 

State Rating* 

400 & 400A 

15,000 pounds 

(~6,800 kg) 

30 mph 

(~48 kph) 

K4 

450 & 450A 

15,000 pounds 

(~6,800 kg) 

50 mph 

(~80 kph) 

K12 

 

The gate speed is factory set at approximately one foot per second.  

Summary of Contents for 400 Series

Page 1: ...HICLE BARRIER INSTALLATION MANUAL B B ARMR Headquarters Tech Support 5900 S Lake Forest Dr Suite 230 McKinney TX 75070 Phone 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com www bb armr com MADE IN THE USA ...

Page 2: ...support via telephone and possible on site support with advanced scheduling Safety Your safety is important to us If you have any questions or are in doubt about any aspect of the equipment please contact us While B B ARMR does not assume responsibility for injury to persons or property during installation operation or maintenance we can provide verbal guidance additional written instructions or t...

Page 3: ...your vehicle barrier or if we can help you with any other facility security issues please contact us directly at HQ Tech Support B B ARMR 5900 S Lake Forest Dr Suite 230 McKinney TX 75070 Phone 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com System Installation Record To assist in documenting the products installed in your system please take a minute to record the fol...

Page 4: ...nents 11 2 5 Control System Installation 12 3 4 Operational Test 15 3 5 ECO Operation 15 3 6 Barrier Operation during a Power Outage 15 3 7 Barrier Operation during a Power Outage With Optional Manual Drive System 15 5 TROUBLESHOOTING 19 6 REFERENCE DRAWINGS 20 7 WARRANTY 26 1 ORIENTATION 1 1 Overview This manual addresses B B ARMR s Model 400 450 Electric Drive Cantilever Gates Barrier Model Vehi...

Page 5: ...an be purchased at the time of order to allow gate opening and closing without disengaging drive assembly Motor controller ramps up and down the movement of the gate to reduce wear and shock on drive unit based on limit switch trip plate locations Minimal wiring no hydraulic hoses to pull 1 1 1 Gate Leaf The gate leaf pickets are typically 1 square steel tubes spaced on 2 5 centers The standard ga...

Page 6: ...oadway and Security Solutions 0400E 9001 Rev J 1 1 2 Drive Stanchion The drive stanchion supports the gate with the four main drive wheels and allows the drive unit to mesh with the rack located on the underside of the gate beam Figure 2 Model 4x0E Drive Stanchion Figure 3 Drive Unit ...

Page 7: ...e electrically actuated to lock the gate closed Limit switches indicate the location of the lock pins The actuator motor 2 wires and its two limit switches 2 wires each may share a conduit to the electrical enclosure Figure 4 Lock pin Assembly Model 450 2 INSTALLATION Your safety is extremely important to us Be sure to follow all instructions You are responsible for the correct and safe installati...

Page 8: ...rior to the gate beam installation 2 2 3 The center of the axles must be 31 inches above the roadbed height at the roadbed s highest point If wheels are factory installed make sure the tops of the wheels are 35 inches above the roadbed Adjust the stanchion s position in the excavation to bring the axles to the correct height Use a transit to level all four points the top of the end of each axle or...

Page 9: ...Install the four guide wheels into the guide wheel receivers on the wheel stanchion Leave the bolts fully backed off to allow the guide wheels to insert completely into the receivers 2 4 Installing the Gate and Motor Components Perform the following steps to install the gate gate leaf motor and limit switches on the motor main stanchion 2 4 1 Lift the gate assembly using a crane or forklift Guide ...

Page 10: ...the motor assembly 2 5 Control System Installation The electrical control enclosure is mounted on the main stanchion 2 5 1 Install power wires to breaker inside external enclosure mounted to control box NOTE The auxiliary receptacle inside the electrical control box is not to be wired from the 120VAC inside the cabinet This supply shall be a separate incoming supply 120VAC circuit only Using power...

Page 11: ...TOR Q8 RED INDICATOR Q9 ECO Q10 OPTIONAL DEVICES Loop Detector One loop detector and socket come pre wired for use as a safety The loop wires connect to terminals 7 8 on the loop detector socket The safety loop is wired into the safety input in the ECU IR Beam It is suggested that infrared safety beams are used as an additional layer of safety An IR beam receiver s Normally Open output may be wire...

Page 12: ...ault value is 8 seconds During a malfunction the lock pins will reverse to a retracted position and the RED INDICATOR output will flash rapidly Investigation and adjustment of the trip plates and beam should be made to ensure the pins engage in the slots in the beam To clear the alarm the CLOSE command can be re issued 3 3 6 Set the motor mount With the gate in a half open position and the spring ...

Page 13: ...second close limit switch is tripped the lock pin will engage Model 450 3 4 3 Verify that there are no interferences between the moving parts and that the limit switches are hitting the trip plates correctly Make any necessary adjustments 3 4 4 Verify the operation of the gate is smooth for the entire travel length 3 5 ECO Operation Emergency Close Operation ECO command acts identically to a CLOSE...

Page 14: ...erated cordless drill 3 Access keys codes to Receiver Stanchion Locking Pin Access Door Receiver Stanchion Crash Pin Release 1 Open Crash Pin locking equipment access door 1 located on the top of the Receiver Stanchion assembly 2 Use a tool or block 2 placed under the Locking Pin Plate 3 and then impress the button on the Pull Pin 4 to remove this releases the electrical drive assembly from the Lo...

Page 15: ...Installation and Operations Manual Model 400E Series 17 B B ARMR A Division of B B Roadway and Security Solutions 0400E 9001 Rev J ...

Page 16: ... prevent accidental operation of the motor if power resumes during the use of the Manual Override Tool Do not position any part of your body in the pathway of moving 1 Locate the electric Drive Motor underneath the 450E Gate Drive Beam 7 2 Load the Manual Override Tool 8 into the cordless drill and align tool over the Motor Shaft 9 located inside the large of the Motor Shroud 10 3 Assure that the ...

Page 17: ...and LOCK PIN UP input is activated on the PLC 8 Manually open the gate by to see if the problem is mechanical or electrical If mechanical check for binding on the gate Gate makes noise during operation 1 Check that roller wheel bearings are greased 2 Check that gate is not moving too fast 3 Check that the guide wheels are properly adjusted 4 Check that the spur gear is properly adjusted to the gea...

Page 18: ...Security Solutions 0400E 9001 Rev J 6 REFERENCE DRAWINGS The following drawings are provided for reference only For job specific drawings and details please refer to the Submittal Documentation specific to the job For replacement components and parts breakdown please contact B B ARMR tech support ...

Page 19: ...Model 400E Series 21 B B ARMR A Division of B B Roadway and Security Solutions 0400E 9001 Rev J B B ARMR 2009 Chenault Dr 114 Carrollton Tx 75006 800 367 0387 GENERIC 400 CANTILEVER SLIDING GATE 20 RIGHT HAND CLEAR OPENING 9 GATE HEIGHT ...

Page 20: ...d Operations Manual Model 400E Series 22 B B ARMR A Division of B B Roadway and Security Solutions 0400E 9001 Rev J B B ARMR 2009 Chenault Dr 114 Carrollton Tx 75006 800 367 0387 400 CRASH BEAM LEFT HAND CLEAR OPENING ...

Page 21: ...ons Manual Model 400E Series 23 B B ARMR A Division of B B Roadway and Security Solutions 0400E 9001 Rev J B B ARMR 2009 Chenault Dr 114 Carrollton Tx 75006 800 367 0387 450A CANTILEVER SLIDING GATE 20 LEFT HAND CLEAR OPENING ...

Page 22: ...erations Manual Model 400E Series 24 B B ARMR A Division of B B Roadway and Security Solutions 0400E 9001 Rev J 400 SERIES CANTILEVER SLIDING GATE FOUNDATIONS B B ARMR 2009 Chenault Dr 114 Carrollton Tx 75006 800 367 0387 ...

Page 23: ...Installation and Operations Manual Model 400E Series 25 B B ARMR A Division of B B Roadway and Security Solutions 0400E 9001 Rev J TYPICAL ELECTRICAL 450E SHOWN ...

Page 24: ...ited to unauthorized repairs improper installation installation not performed by BBRSS authorized personnel incoming supply power is outside the tolerance for the product failure to perform manufacturer s suggested preventative maintenance modifications misuse accident catastrophe neglect natural disaster are not under warranty The exclusive remedy for breach of any warranty by BBRSS shall be the ...

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